Dixon ZTR 4000 series Manual de usuario

IMPORTANT-READ CAREFULLY

The Dixon®ZTR®Mower is both easy and fun to operate. However, any power mower must be operated

properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the

operator's manual carefully, and become completely familiar with the controls.

The information in this operator's manual applies to all Dixon

ZTR

4000 Series Model Mowers. Your

Dixon dealer will gladly provide a check-out ride, and answer any questions.

See your dealer for warranty service, parts and repairs.

DIXON INDUSTRIES, INC

A BLOUNT COMPANY

AIRPORT INDUSTRIAL PARK

PO BOX 1569

COFFEYVILLE KS 67337 0945

316 251 2000

FAX 316251 4117

INDEX

1. SAFETY................................................................Pages 1-5

2. WARRANTY POLICY............................................ Page 6

3. SPECIFICATIONS................................................. Page 7

4. SEAT ADJUSTMENT ............................................Page 8

5. CONTROLS...........................................................Pages 9 -12

6. OPERATION INSTRUCTIONS...............................Pages 13 -16

7. CARE AND MAINTENANCE .................................Pages 17-24

8. STANDARD PARTS LIST.......................................Page 25

9. TROUBLESHOOTING............................................Pages 26 -28

June 1994

P/N 8950

RIDING LAWNMOWERS, IF IMPROPERLY OPERATED,

CAN CA USE SERIOUS INJURY OR DEATH

The most common causes ofinjury to the operator or bystander...

BLADE CONTACT

TIP-OVER

RUN-OVER

To avoid these and other accidents, read and understand the operator's manual.

SAFETY SYMBOLS:

SAFETY ALERT SYMBOL

-When you see this symbol, BE

ALERT to the potential for injury.

Follow recommended safety precautions and safe operating

practices.

Danger indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.

Warning indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

Caution indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury. It may also be

used to alert against unsafe practices.

SAFETY

Page 1

SAFETY

This cutting mower is capable of amputating hands and feet, and throwing objects.

Failure to observe the following safety instructions could result in

serious injury or death.

GENERAL OPERATION:

* Read, understand, and follow all instructions in the manual and on the mower before starting.

* Only allow responsible adults, who are familiar with the instructions, to operate the mower.

* Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the

blade.

* Be sure the area is clear of other people before mowing. Stop mower if anyone enters the

area.

* Never carry passengers.

* Do not mow in reverse unless absolutely necessary. Always look down and behind before

and while backing.

* Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower

without either the entire grass catcher or the deflector in place.

* Slow down before turning.

* Never leave a running mower unattended. Always turn off blades, set parking brake, stop engine,

and remove key before dismounting.

*Turn off blades when not mowing.

*Stop engine before removing grass catcher or unclogging chute.

*Mow only in daylight or good artificial light.

*Do not operate the mower while under the influence of alcohol or drugs.

*Watch for traffic when operating near or crossing roadways.

*Use extra care when loading or unloading the mower into a trailer or truck.

Page 2

SAFETY

SLOPE OPERATION:

Slopes are a major factor related to loss-of-control and tip-over accidents,

which can result in severe injury or death.

All slopes require extra caution.

If you cannot back up the slope or if you feel uneasy on it, do not mow it.

Mow across the slope with your Dixon ZTR -never up or down.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide

obstacles.

Use slow speed.

Use extra care with grass catchers or other attachments. These can change the stability of the

mower.

Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or

direction.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly

down the slope.

DO NOT

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a

wheel is over the edge of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause sliding. Do not try

to stabilize the mower by putting your foot on the ground.

Do not use grass catcher on steep slopes.

Page3

SAFETY

CHILDREN:

Tragic accidents can occur if the operator is not alert to the

presence of children.

Children are attracted to lawn mowers and the mowing activity.

NEVER assume children will stay where they were last seen.

Be alert to avoid accidents.

* Keep children out of the mowing area and under the watchful care of another responsible

adult.

* Be alert and turn mower off if a child enters the area.

* Before and during backing, look behind and DOWN for small children.

* Never carry children. They may fall off and be seriously injured or interfere with safe mower

operation.

* Never allow children to operate the mower.

* Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure

vision.

Page 4

SAFETY

SERVICE:

* Use extra care in handling gasoline and other fuels. They are flammable and vapors are

explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

Do not smoke.

Never refuel the mower indoors.

Never store the mower or fuel container inside a building where there is an open flame.

* Never run a mower inside a closed area.

* Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good

condition.

* Never tamper with safety devices. Check their proper operation regularly.

* Keep mower free of grass, leaves, or other debris buildup. Clean up oil or fuel spillage.

Allow mower to cool before storing.

* Stop and inspect the equipment if you strike an object. Repair, if necessary, before

restarting.

* Never make adjustments or repairs with the engine running.

* Grass catcher components are subject to wear, damage, and deterioration, which could expose

moving parts or allow objects to be thrown. Frequently check components and replace with original

equipment parts, when necessary.

•Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra

caution when servicing them.

* Batteries contain sulfuric acid. To prevent burns avoid contact with skin, eyes and clothing. To

prevent a fire or explosion keep sparks and open flames away from battery.

Before disconnecting the negative (-) ground cable, make sure all switches are OFF.

Page 5

DIXON PROTECTION PLUS TWO YEAR LIMITED WARRANTY POLICY

This warranty policy applies to all (30"), (36"), (42") mowers purchased on or after March 1, 1990.

WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2) years from date of purchase. DIXON

ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES

FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT TO

THE FOLLOWING CONDITIONS AND LIMITATIONS:

1. Warranty applies only to original retail purchaser of new and unused mowers and accessories.

2. All Dixon warranty must be accomplished byauthorized Dixon dealers and in accordance with Dixon warranty policy and

allowances. All warranty claims must be approved by Dixon Industries, Inc.

3. Mowers or accessories used for commercial applications are warranted for 30 days from date of purchase. Commercial

application is any use other than, or in addition to, mowing at owner's primary place of residence.

4. Battery warranty: Limited to90 days from date of purchase.

5. Accessories Warranty (Grass Catchers, Snow Blades, Covers, etc.): Limited to 90 daysfrom date of purchase.

6. Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or alteration. The use of parts

or components other than those supplied by Dixon Industries, Inc. VOIDS ALL WARRANTY.

7. The following items are not covered by this warranty policy:

(a) Pick up and delivery charges for transportation of mower to and from an Authorized Dixon Dealer's place of business.

(b) Transaxle adjustments.

(d) Engines-- All engines used on Dixon ZTR mowers are warranted by each individual engine manufacturer.

(e) Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower.

8. There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular

purpose, are limited to the same duration of the express warranty, and to the extent permitted by law any and all implied

warranties are excluded. Liabilities for consequential damages under any and all warranties are excluded.

WARRANTY VALIDATION: At the time of sale, selling dealer must review each portion of this warranty document, complete the information

section below, secure customer's signature and send copy to Dixon Industries, Inc.

DATE OF PURCHASE Model S/N DM-

(Address)

Page6

(Owner's Name)

(Dealership)

(Address)

(Dealer’s Signature)

(Owner's Signature)

SPECIFICATIONS

Models ZTR 4421 & 4422

Hand welded 11 gauge structural tubing.

All body parts are made of rotational molded, high density polyethylene. Fron t

body contains access panel for battery service. Seat lifts forward or backward for

a variety of service points in the transmission area.

13 GA stamped steel construction.

(3) blades combine for a 42" cut width.

Cut height approximately 1" to 4" via 8 position lift handle.

Electric clutch.

Each rear wheel is independently driven by chain and sprockets through a friction,

mechanical drive.

13 HP Diamond Series Briggs & Stratton, 4-Cycle, Single Cylinder, Air-

Cooled, Gasoline, Vertical Shaft With Cast Iron Cylinder Sleeve.

14 HP Kohler Command Pro Series, Overhead Valves, Vertical Shaft, 4-

Cycle, Air-Cooled With Cast Iron Cylinder Sleeve.

Electric by key switch operation with safety interlock blade drive.

Front 41 OX 3.50X4 ribbed tread.

Rear 18X9.50X8NHS

Front 16-21 Ibs.

Rear 8-14 Ibs.

Fuel 2.4 gallons total.

Engine Briggs & Stratton -1.25 quarts oil.

Kohler -2 quarts oil with filter.

Width 47" outside rear wheel measurement.

Height 39" to top edge of seat.

Length 67" hitch tab to front bumper.

Weight 480 Ibs.

NOTE: Additional information provided in service instructions under

the individual component.

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

CHASSIS:

BODY:

MOWER DECK:

BLADE DRIVE:

TRANSMISSION:

ENGINE:

Model 4421:

!Model 4422:

STARTING SYSTEM:

TIRES:

RECOMMENDED

TIRE PRESSURE:

CAPACITIES:

DIMENSIONS:

Page 7

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