DIVEX MHE-02 Guía de instalación
INSTALLATION, OPERATING AND
MAINTENANCE MANUAL
for the
Mini Water Heater Electric
Model: MHE-02
(440 VAC Supply x 24 VDC Controls)
Document No: KI-OM-523
Legacy No: 05984-805
(Part No: KI40026AA
(Intentionally Blank)
i
KI-OM-523 R2 Approval Sheet
APPROVAL SHEET
DIVEX
DOCUMENT NUMBER: KI-OM-523
LEGACY NUMBER: 05984-805
DOCUMENT TITLE: Installation, Operating and Maintenance Manual - MHE-02, 440
VAC Supply x 24 VDC Controls
REV DATE BY CHECK APP COMMENTS
0 31/03/2010 R. Carli N. Maske R. Faustmann First Issue
1 11/06/2010 R. Carli N. Maske R. Faustmann Update as per
ECN CT
00276
2 26/10/2012 V. Garzon N. Maske M. Stevens Update as per
ECN 15089
3
4
5
6
7
ORIGINAL ISSUE DATE: 31 March 2010
ORIGINAL DOCUMENT BY: Roy Carli
CHECKED BY: Nicholas Maske
APPROVED BY: Rainer Faustmann
iii
KI-OM-523 R2 Table of Contents
II Data Sheet .............................................................................................................................v
III Disclaimer .............................................................................................................................vii
IV Confidential Information ........................................................................................................ ix
V Warranty ................................................................................................................................ xi
VI List of Tables and Figures ....................................................................................................xiii
CHAPTER 1 - GENERAL DESCRIPTION .....................................................................................1
1.1 Introduction ............................................................................................................................1
1.1.1 Basic Description ...................................................................................................................1
1.2 Specifications .........................................................................................................................1
1.3 Theory of Operation ...............................................................................................................2
1.3.1 Basic Control ..........................................................................................................................2
1.3.2 Fluid System ..........................................................................................................................3
1.3.3 Electrical System Overview ...................................................................................................5
1.3.4 Electrical System Detail (Control Logic and Component Identification) .................................5
1.3.5 Heater System and Heater Selection .....................................................................................6
1.3.6 Control System ......................................................................................................................7
CHAPTER 2 - INITIAL SET UP ....................................................................................................11
2.1 Installation ............................................................................................................................11
2.1.1 General Mounting and Unit Placement ................................................................................11
2.1.2 Fluid Connections ................................................................................................................11
2.1.3 Electrical Installation ............................................................................................................12
2.2 Initial System Check .............................................................................................................12
2.2.1 Fluid System Priming Procedure .........................................................................................12
2.2.2 Start Up and Function Check ...............................................................................................13
CHAPTER 3 - OPERATION .........................................................................................................17
3.1 General ................................................................................................................................17
3.1.1 Operator Controls ................................................................................................................20
3.1.2 Operating Start-Up Procedure .............................................................................................21
3.1.3 Shutdown Procedure ...........................................................................................................22
TABLE OF CONTENTS
iv
Table of Contents KI-OM-523 R2
CHAPTER 4 - MAINTENANCE .................................................................................................... 23
4.1 Routine Maintenance ........................................................................................................... 23
4.1.1 Periodic Maintenance .......................................................................................................... 23
4.2 Pump Maintenance .............................................................................................................. 24
4.2.1 Helpful Information ............................................................................................................... 24
4.2.2 Pump Specifications ............................................................................................................ 25
CHAPTER 5 - TROUBLESHOOTING .......................................................................................... 27
5.1 Pump Specific Fault Diagnosis and Maintenance ................................................................ 27
5.2 General Troubleshooting Chart ............................................................................................29
APPENDIX A - PART IDENTIFICATION ...................................................................................... 35
APPENDIX B - RECOMMENDED SPARE PARTS LIST & ACQUISITION FORM ...................... 39
B.1 Recommended Spare Parts List - (Spares Kit - KI40026AA-KIT) ........................................39
B.2 Recommended Spare Parts – (Not in Spares Kit KI040026AA - KIT) ................................. 41
APPENDIX C - SPARES ACQUISITION SHEET ......................................................................... 43
APPENDIX D - WIRING DIAGRAMS ........................................................................................... 45
APPENDIX E - PIPING AND FLOW SCHEMATIC ....................................................................... 46
APPENDIX F - RKC CB100 DIGITAL CONTROLLER MANUAL ................................................. 47
APPENDIX G - BELIMO CONTROL VALVE MANUAL ................................................................ 48
APPENDIX H - WATER PRESSURE REDUCING VALVE .......................................................... 49
APPENDIX I - CAT TRIPLEX PUMP - MANUAL - MODEL 1050 .................................................50
APPENDIX J - PULSATION DAMPENER .................................................................................... 51
APPENDIX K - PRESSURE REGULATOR .................................................................................. 52
APPENDIX L - FLOAT SWITCH ................................................................................................... 53
v
KI-OM-523 R2 Data Sheet
II. DATA SHEET
INSTRUCTION & MAINTENANCE
MANUAL NO:
KI-OM-523
…………………………………………………
FILENAME AND PATH:
…………………………………………………
EQUIPMENT TYPE: Mini Water Heater Electric - MHE-02
(440V x 24V)
…………………………………………………
EQUIPMENT SERIAL NO:
…………………………………………………
CUSTOMER:
…………………………………………………
VESSEL / LOCATION: (IF KNOWN)
…………………………………………………
DATE OF ISSUE:
…………………………………………………
IMPORTANT
Please quote the above information when contacting Divex regarding operational
information or spare parts.
vii
KI-OM-523 R2 Disclaimer
III. DISCLAIMER
Whilst every effort has been made to ensure the accuracy of the information provided in this
document, Divex makes no guarantees therefore.
Misuse of the equipment described in this manual could result in injury. It is the responsibility
of the user to ensure that the equipment is used and maintained correctly and in accordance
with the instructions provided in this manual in order to ensure safety of life and to prevent
injury.
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Tabla de contenidos
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