Ditch Witch PR95 Manual de usuario
PR95
Operator’s
Manual
053- 1102
Issue 1.0
CMW®
PR95 Operator’s Manual Overview - 1
CMW
Overview
Chapter Contents
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 4
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 4
• Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
• Numbered Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
• “Continued” Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Overview - 2 PR95 Operator’s Manual
Serial Number Location
CMW
Serial Number Location
Record serial numbers and date of purchase in spaces provided. Power unit (2) and engine serial numbers
(1) are located as shown.
Date of manufacture
Date of purchase
Power unit serial number
Engine serial number
PR95 Operator’s Manual Overview - 3
Intended Use
CMW
Intended Use
Ditch Witch pipe bursters are intended for the replacement of buried pipes and conduits. The PR95
produces 187,400 lb (88 t) of pullback force. A power unit provides hydraulic power to run the pipe burster.
The unit is designed for operation in temperatures typically experienced in earth moving and construction
work environments. Provisions may be required to operate in extreme temperatures. Contact your Ditch
Witch dealer. Use in any other way is considered contrary to the intended use.
Ditch Witch pipe bursters and power units should be operated, serviced, and repaired only by persons
familiar with their particular characteristics and acquainted with the relevant safety procedures.
Unit Components
1. Power unit
2. Accessory kit
3. Bursting unit
4. Rod makeup device
Overview - 4 PR95 Operator’s Manual
Operator Orientation
CMW
Operator Orientation
1. Front of unit
2. Right side of unit
3. Rear of unit
4. Left side of unit
About This Manual
This manual contains information for the proper use of this machine. See Operation Overview for basic
operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.
Bulleted Lists
Bulleted lists provide helpful or important information or contain procedures that do not have to be
performed in a specific order.
Numbered Lists
Numbered lists contain illustration callouts or list steps that must be performed in order.
“Continued” Indicators
indicates that a procedure is continued on the next page.
IMPORTANT: Top view of unit is shown.
PR95 Operator’s Manual Foreword - 5
CMW
Foreword
This manual is an important part of your equipment. It provides safety information and operation
instructions to help you use and maintain your Ditch Witch equipment.
Read this manual before using your equipment. Keep itwith the equipment at all times for future reference.
If you sell your equipment, be sure to give this manual to the new owner.
If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a
dealer, visit our website at www.ditchwitch.com or write to the following address:
The Charles Machine Works, Inc.
Attn: Marketing Department
PO Box 66
Perry, OK 73077-0066
USA
The descriptions and specifications in this manual are subject to change without notice. The Charles
Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have
taken place after this manual was published. For the latest information on Ditch Witch equipment, see your
Ditch Witch dealer.
Thank you for buying and using Ditch Witch equipment.
Foreword - 6 PR95 Operator’s Manual
CMW
PR95
Operator’s Manual
Issue number 1.0/OM-9/06
Part number 053-1102
Copyright 2006
by The Charles Machine Works, Inc.
, Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite,
Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Airrow, The Underground, and
The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.
PR95 Operator’s Manual Contents - 7
CMW
Contents
Overview
machine serial number, information about the type of work this machine is designed
to perform, basic machine components, and how to use this manual
1
Foreword
part number, revision level, and publication date of this manual, and factory contact
information
5
Safety
machine safety alerts and emergency procedures 9
Controls
machine controls, gauges, and indicators and how to use them 19
Prepare
procedures for inspecting and classifying the jobsite, planning the installation, and
preparing the jobsite for work
29
Transport
procedures for lifting and hauling 39
Burst Pipe
procedures for setting up equipment and performing the burst 43
Systems and Equipment
bursting string, accessory kit 51
Complete the Job
procedures for restoring the jobsite and storing equipment 57
Service
service intervals and instructions for this machine including lubrication, replacement
of wear items, and basic maintenance
59
Specifications
machine specifications including weights, measurements, power ratings, and fluid
capacities
85
Support
the warranty policy for this machine, and procedures for obtaining warranty
consideration and training
89
Contents - 8 PR95 Operator’s Manual
CMW
Service Record
a record of major service performed on the machine 93
PR95 Operator’s Manual Safety - 9
CMW
Safety
Chapter Contents
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety Alert Classifications . . . . . . . . . . . . . . . . . . 11
Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 15
• Electric Strike Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
• If an Electric Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
• If a Gas Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
• If a Fiber Optic Cable is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
• If Machine Catches on Fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
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