DINGLI BA22ERT Manual

Part Nu

Rev2.0,

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Second

419111

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19 Printin

Operation & Maintenance Manual Version of the Record

Dingli Machinery

Version of the Record

Version Number Create Date Founder Audit

SM0419111_ Rev1.0 September 2019

SM0419111_ Rev1.1 December 2019

SM0419111_ Rev2.0 May 2020

Operation & Maintenance Manual Table of Contents

Dingli Machinery

Table of Contents

Foreword.....................................................................................................................................1

Section 1 Safety Precaution

1.1 General..............................................................................................................................1

1.2 Safety Alert Symbols and Safety Signal Words .................................................................1

1.3 Safety Precaution ..............................................................................................................2

1.3.1 Operator Training and Knowledge...........................................................................2

1.3.2 Workplace Inspection ..............................................................................................2

1.3.3 Machine Inspection .................................................................................................3

1.4 Operation...........................................................................................................................3

1.4.1 General ...................................................................................................................3

1.4.2 Trip and Fall Hazards ..............................................................................................4

1.4.3 Electrocution Hazards .............................................................................................5

1.4.4 Tipping Hazards ......................................................................................................6

1.4.5 Crushing and Collision Hazards ..............................................................................8

1.5 Towing, Lifting and Hauling................................................................................................9

1.6 Additional Hazards / Safety ...............................................................................................9

Section 2 Specification

2.1 Machine Specification........................................................................................................1

2.2 Performance Specification.................................................................................................2

2.3 Hydraulic System Specification .........................................................................................4

2.4 Battery Specification..........................................................................................................4

2.5 Bolt Torque Specification ...................................................................................................5

Section 3 User responsibility, Machine Preparation and Inspection

3.1 Personnel Training.............................................................................................................1

3.1.1 Operator Training ....................................................................................................1

3.1.2 Training Supervision................................................................................................1

3.1.3 Operator Responsibility ...........................................................................................1

3.2 Preparation, Inspection and Maintenance .........................................................................2

3.2.1 General ...................................................................................................................2

3.2.2 Preparation for Use .................................................................................................2

3.2.3 Delivery and Frequent Inspection............................................................................3

Table of Contents Operation & Maintenance Manual

Dingli Machinery

3.2.4 Daily Walk - around Inspection................................................................................7

3.2.5 Daily Function Check ............................................................................................ 11

3.3 Oscillating Axle Lockout Test ..........................................................................................14

Section 4 Machine Controls and Indicators

4.1 General..............................................................................................................................1

4.2 Controls and Indicators......................................................................................................1

4.2.1 Ground Control Station............................................................................................1

4.2.2 Platform Control Station ..........................................................................................7

4.2.3 Analysis Panel .......................................................................................................12

4.2.4 Indicator Panel ......................................................................................................16

4.3 Tilt Alarm Warning ...........................................................................................................17

4.4 Footswitch/Enable Indicator ............................................................................................18

4.5 Charger ...........................................................................................................................18

4.6 Placards and Decals........................................................................................................19

Section 5 Operation Instruction

5.1 Description ........................................................................................................................1

5.2 Operating Characteristics and Limitations .........................................................................2

5.3 Traveling (Driving) Operation.............................................................................................5

5.4 Steering Operation ............................................................................................................5

5.5 Platform Operation ............................................................................................................6

5.6 Turret Swinging Operation.................................................................................................6

5.7 Boom Operation ................................................................................................................7

5.8 Auxiliary Pump Operation ..................................................................................................8

5.9 Jib Operation .....................................................................................................................9

5.10 Oscillating Axle Lockout Test ...........................................................................................9

5.11 Shut Down and Parking .................................................................................................10

5.12 Lifting and Tie Down ......................................................................................................10

5.13 Towing Operation...........................................................................................................12

Section 6 Emergency Procedures

6.1 General..............................................................................................................................1

6.2 Emergency Towing Procedures ........................................................................................1

6.3 Emergency Controls and Their Locations..........................................................................1

6.3.1 Power/Emergency Stop Switches ...........................................................................1

6.3.2 Ground Control Station............................................................................................1

Operation & Maintenance Manual Table of Contents

Dingli Machinery

iii

6.3.3 Auxiliary Power Switch ............................................................................................1

6.4 Emergency Operation........................................................................................................2

6.4.1 Use of Ground Controls...........................................................................................2

6.4.2 Operator Unable to Control Machine.......................................................................2

6.4.3 Platform or Boom Caught Overhead .......................................................................2

6.4.4 Post Incident Inspection and Repair........................................................................2

6.4.5 Emergency Stowing ................................................................................................2

6.5 Incident Notification ...........................................................................................................3

Section 7 General Maintenance

7.1 General..............................................................................................................................1

7.2 Lubrication Specification....................................................................................................1

7.3 Lubrication Diagram ..........................................................................................................1

7.4 Operator Maintenance.......................................................................................................3

7.4.1 Axles........................................................................................................................3

7.4.2 Rotation slewing ring gear and rotation reduction gear - lubrication........................5

7.4.3 Checking and replacement of hydraulic fluid...........................................................9

7.4.4 Hydraulic fluid filter-replacement ........................................................................... 11

7.4.5 Battery Maintenance .............................................................................................13

7.4.6 Tires & Wheels Maintenance.................................................................................14

7.4.7 Overload Sensor - checking and calibration..........................................................16

7.4.8 Telescopic boom sliding blocks .............................................................................17

Section 8 Schematics

8.1 General..............................................................................................................................1

8.2 Troubleshooting.................................................................................................................1

8.3 Hydraulic Circuit Checks ...................................................................................................1

8.3.1 Hydraulic Schematics..............................................................................................2

8.3.2 Electric Schematics .................................................................................................3

Section 9 Inspection and Repair Log

9.1 Inspection and Repair Log.................................................................................................1

Operation & Maintenance Manual Foreword

Dingli Machinery

Foreword

We are very appreciated for your interesting with Dingli machine and choosing it for your

application. Our priority above all is you can use the machine safely for your application and you

can benefit from the Dingli machine mostly. For these reason we hope you can:

1．Comply with employer, job site and local governmental rules.

2．The manual provides very important information about the machine. It is essential to the

owner or the operator who use the machine. So we strongly recommend that you should read

the manual thoroughly before attempting to do anything with the machine, so as to

understand and follow the instruction or other information in the manual, especially the safety

information.

3．Dingli cannot anticipate every possible circumstance that might involve a potential hazard.

The warnings in this publication and on the product are, therefore, not all inclusive. If a tool,

procedure, work method or operating technique that is not specifically recommended by Dingli

is used, you must satisfy yourself that it is safe for you and for others. You should also ensure

that the product will not be damaged or be made unsafe by the operation, lubrication,

maintenance or repair procedure that you choose.

4．The information, specifications, and illustrations in this publication are on the basis of

information that was available at the time that the publication was written. Due to the

continuous improvements, Dingli reserve the rights to make the specifications changes

without prior notification. Please contact with Dingli dealers or Dingli distributors to obtain the

complete and most current information.

5．Any one who read the manual or used the machine, is encouraged to notify Dingli Machinery

Co, Ltd of any errors or send in suggestions for improvement. All communications will be

carefully considered for future printings of this and other manuals, certainly if you have any

question about the machine, please contact with our team by dialing technical support phone,

sending email, or any methods you want, etc. Our contact information as bellow:

If you are in China Mainland, Please contact with:

Zhejiang Dingli Machinery Co.,Ltd. Domestic Office:

Phone: +86 572 8681766

Fax: +86 572 8681700

Email: [email protected]

If you are out of the China Mainland, Please contact with:

Zhejiang Dingli Machinery Co.,Ltd. International Office:

Phone: +86 572 8681688

Fax: +86 572 8681690

Email: [email protected]

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