Dinacell OMEGA Series Manual de usuario

OMEGA ng

LOAD WEIGHING DEVICE

User manual

OMEGA

Index

1. DESCRIPTION AND MAIN FEATURES ............................................................. 4

2. DISPLAY AND CONTROL BUTTONS ................................................................ 4

3. DIMENSIONS INSTALLATION AND CONNECTIONS ...................................... 5

4. MENU STRUCTURE .......................................................................................... 6

5. HOW TO VISUALIZE OR CHANGE PARAMETERS ......................................... 7

6. DEVICE INFO ..................................................................................................... 7

7. SYSTEM CONFIGURATION .............................................................................. 8

8. ALARMS CONFIGURATION ............................................................................ 10

9. CHAIN COMPENSATION ................................................................................. 12

9.1. New advanced Chain Compensation ........................................ 12

9.2. Submenu Chain ......................................................................... 12

9.3. Chain Compensation Adjust ...................................................... 13

9.3.1. Software Compensation ................................................ 13

9.3.2. Hardware Compensation .............................................. 14

10. AUTO-ZEROING COMPENSATION................................................................. 14

11. ADDITIONAL FUNCTIONS .............................................................................. 15

11.1. Hold function.............................................................................. 15

11.2. Cabin Display (Optional) ............................................................ 15

12. ANALOG OUTPUT ........................................................................................... 16

13. CANOPEN-LIFT CIA 417 .................................................................................. 17

14. ERROR CODES AND TROUBLESHOOTING .................................................. 18

15. ELECTRICAL SPECIFICATIONS ..................................................................... 18

16. NG CONECTION .............................................................................................. 19

16.1 Wifi NG Connection ................................................................... 19

16.2 Firmware Update ....................................................................... 19

17. WIRE ROPE TENSION ADJUSTMENT ............................................................ 20

17.1 Wire Rope Tension checking Tool ............................................. 20

17.2 Assistance to the wire rope tension adjustment......................... 21

18. QUICK CONFIGURATION GUIDE ................................................................... 23

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1. DESCRIPTION AND MAIN FEATURES

OMEGA

/NG

Unit control is a Load Weighing device of the (NG) New Generation units from

Dinacell Electronic with CanOpen-Lift CIA 417 Integrated.

The Main features of this unit depending on the model are:

- Measu es, monito s and Indicates Ove loads in elevato s.

- Up to 12 Individual Rope Tension monito ing.

- Wi e Rope Tension adjustment.

- 5 Digits display with 4 LEDs fo ala m indication and 2 LEDs fo Can Status

- Hold Input (inhibit Ala ms activations while lift is t avelling).

- 5 Ala ms Th esholds (Full Load, Ove Load, Ze o Cabin, Slack Rope, Diffe ent ope Tension)

- 4 Relays output

- 0-10v Analog Output

- 4-20ma o 0-20ma Analog Output

- Inve ted Analog Output Selection

- Cabin Display Output

- CanOpen-Lift CiA 417

(Optional).

- Softwa e Chain compensation.

- Ha dwa e Chain compensation.

(Requires additional Load Cell).

- Auto Ze o Co ection Function.

And the new features of Our NG devices

- Remote WIFI P og amming ( NG ) (Requi es additional device).

- USB connection fo fi mwa e upg ading.

2. DISPLAY AND CONTROL BUTTONS

Functions of control buttons:

The unit is equipped with a menu by which the individual setting

parameters can be displayed or modified.

a. By Pressing this key for 2 Seconds Enter/exit the menu

b. By Pressing this key inside the menus will navigate through

parameters.

Accept and save modified values when modifications are on

progress.

a. During menu navigation: Enter to modify a parameter.

b. While modifying a parameter: Chose digit to change.

a. During menu navigation: Show the stored value of the selected

parameter.

While modifying a parameter: Change the blinking digit

incrementally from 0 to 9.

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Note: After two minutes without any operation the unit automatically returns to the total weight measure

display independent of the menu item previously selected.

Led Functions

AL1 Full Load Alarm Indicator

AL2 Over Load Alarm Indicator

AL3 Zero Load Level Indicator (Empty Cabin)

AL4 Difference and Slack Rope tension indicator

STA Led status

( For CanOpen: Status Led )

ERR Error

( For CanOpen: Error Led)

3. DIMENSIONS, INSTALLATION AND CONNECTIONS

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Senso inputs Up to 12 USB Connectors for easy plugging

Cabin display

output

Output there are two types of output:

INC: Progressive display MB-D (two wire connection without polarity).

LED: If overload it will be an intermittent voltage of 5V (max. 30mA) with the

polarity shown in the figure.

Analog outputs These outputs reflect the sensors signal over the range 0-10V for Voltage and 4-20mA or 0-

20mA for current. Common signal is GND. (See the ADDITIONAL FUNCTIONS chapter 12).

Can Open Input 24 VDC power supply and Can Bus in an Open Style connector

Relay

connections fo

ala ms

Terminals for the alarm relays.

(See the alarms section in chapter 8)

HOLD input This function will be activated if an input voltage from 24 to 125V (DC or AC) is applied. (See

the ADDITIONAL F NCTIONS chapter 11).

4. MENU STRUCTURE

The menu has the cyclic structure shown in the following figure.

Press button for 2 seconds to enter and then press it repeatedly to move from a parameter to

another. Press it for 2 seconds to exit.

Weight indication. Display the value of the measured load

Press Menu for 2 Seconds

Shows Identification Data of the unit

System calibration. These menus shows all parameters related with the load cell

Configuration.

Alarm Levels configuration.

Chain compensation options

CanOpen Configuration.

(Only relevant for OMEGA-C models )

Load Cell mv/v. signal value.

Analog Output

(Only relevant for OMEGA models with analog option)

Led or Cabin Display Output

(Only relevant for OMEGA-4RM models )

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Pressing Menu for 2 seconds inside the internal navigation menu will end the menu navigation and

return to Display the value of the measured load

5. HOW TO VISUALIZE OR CHANGE PARAMETERS

Once inside any menu and displaying the parameter to be viewed or changed:

 Press to display the current value.

 Press to select the parameter to be modify :

 Press to choose the digit position to change ( Flashing )

 Press to change the value of the Current Flashing digit position. (if there’s no flashing digit

change the value with key directly)

 Press twice to save the value.

If button is not pressed twice before display Flashing ends (10 seconds) the

parameter value will not be changed.

After any of these operations the display will show the current parameter.

6. DEVICE INFO

All new NG units store some important information in this menu in order to build wireless

connections with any remote future unit developed by Dinacell Electronica. All parameters can be read in

this submenu.

Submenu

Press to enter Check value

Enter to modify

Ve : Firmware Version of Unit OMEGA

Valid Values: 1.00 and above

V_Ha : Hardware Version of Unit OMEGA

VOLt: Internal Power supply Voltage of unit OMEGA

Valid Values: (around 24 volts )

ESE: Reset all parameters value to Factory defaults. All

calibration data will be lost.

Values: “NO”: Cancel Reset

“ALL” : Reset All Parameters

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7. SYSTEM CONFIGURATION

This section describes how to configure the Unit to obtain the best measure accuracy. The configuration

is done in Menu.

Press

to enter Check value

Enter to modify

nSen: Number of sensors connected to ropes or cables. If this

parameter is not set correctly the unit will show E 1 and

alarm relays will be activated.

I ef: Initial Reference for the individual Rope Tension sensors

(

SWR SWK Hitch Point Sensors

). This operation must be done

with the Sensors not installed on the ropes.

Note 1: It is mandatory to do the Iref operation for Rope Tension Equalizing

Note 2: Iref is not needed For sensors under cabin (TCA) or Beam sensors

(SV).

If rope tension equalization is not required or you forget to make this

operation, just set this option to “None” in Iref Submenu to make the

operation

with sensors

already

installed.

Units: Display Weight units. Available units are Kilos/Pounds

SusPE: Type of suspension at installation:

1:1 2:1 3:1 4:1

Note : Suspension should set to 1:1 For sensors under cabin (TCA) or

Beam sensors (SV)

Ze o: Zero point adjustment With empty elevator. Store a

Countdown value for Zero and load calibrating parameters

Load: A well known weight must be placed inside the elevator

to do the load setting of the unit. (It is recommended to set up

minimum of 60% of the nominal load of the elevator being

adjusted).

Cell: Nominal load cell sensibility. This value is calculated

when LOAD operation is done. Use should not modify this

value. ( If this parameter is modified the previous calibration

settings will be overwritten)

tSen: Raw Rope Tension of each individual Sensor. On the

display appears the weight in units selected (e.g. 100kg

)

alternating with the Sensor number ( SE 1, SE 2, etc.)

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Calib ation p ocess:

1) Install the control unit with the information of the INSTALL AND CONNECTIONS Chapter 3.

2) Connect Load Cell to the OMEGA

3) Power up the unit with the correct voltage (see the ELECTRICAL SPECIFICATIONS Chapter

15).

4) Go to Submenu:

5) Detail Calibration Procedure:

Follow next steps to set a precise Load Measuring system

5.1 ) Select number of ropes.

5.2 ) Do an Iref “ALL” Operation with rope sensors NOT INSTALLED on the ropes.

and a 5” seconds countdown occurs.

Note: for hitch point sensors or if your sensors are already installed or if you don’t

need to equalize the individual rope tension just select “None” option in Iref submenu

for this operation.

I ef is not equi ed fo TCA o SV Senso s.

5.3 ) Select display measuring units. Available units are Kilograms or Pounds

5.4 ) Select Suspension. By default 1:1 is selected.

( Select 1:1 for TCA and SV Sensors)

5.5 ) Zero adjustment:

a) Install sensors on ropes when using SWK SWR or LCA.

b) Select Submenu Ze o by pressing

c) Change countdown value if desire.

d) Press menu and display will start flashing

e) Make sure elevator is empty and confirm operation by pressing again.

f) The countdown will start. During this time the car weight must not change.

5.6 ) Load Point adjustment: This function ensures the accuracy of the control.

Put a well known weight into the cabin. It is recommended to place into the cab a minimum

weight of 60% of the elevator duty load. (100% is preferred.)

To make the Load point adjustment:

a) Select Submenu Load by pressing

b) Set the value with the total Load added into the elevator.

c) Press menu and display will start flashing

d) Confirm operation by pressing again.

e) The countdown will start. During this period of time the car weight must not change

5.5) This parameter stores the Sensor Sensibility. Cell value is automatically calculated

after a Load Point adjustment.

This parameter can be Set when using Calibrated Sensors

with known Cell

value. If Cell Value is changed the previous calibrating process will be

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overwritten.

8. ALARMS CONFIGURATION

The alarms values correspond to the load threshold at which each relay change its state.

The relays allows to be configured individually as make or break contact

Alarms are activated when their threshold is exceeded. The Unit OMEGA

has 5 different alarms:

AL1-F (Full Load Relay #1):

Change of state when exceeding the load programmed in

AL2-O (Over Load Relay #2):

Change of state when exceeding the load programmed in

AL3-E (Empty Load Relay #3):

Change of state when falling below the load programmed in

Note: This alarm is active below Alarm3 Threshold.

AL4-d (Rope Tension Difference Relay #4):

Change of state if any ope deviates f om the ave age of all othe opes at least by the pe centage

programmed in .

AL5-S ( Slack Rope Relay #4):

Change of state if any rope has a slack rope tension ( A value below alarm level threshold)

When Slack Rope Alarm is activated the word “Slack” will flash on the display.

The working procedure of the relays as a make or break contact can be changed for each alarm output

using the parameter. Valid values a e (Close) fo the ope ating mode MAKE and (Open)

fo the ope ating mode BREAK. Close is a no mally closed elay and OPEn is a no mally open

elay. Alarm LEDs indicators will be activated when the display measured value overload corresponding

alarm level

Note: LEDs are not related to relay state but alarms levels.

Note: AL4-d and AL5-S share the same relay Output. When

there is a sla k rope, the Display will show the word “Sla k”

on it.

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