Diamond Products CC5555GK-3-36 Manual de usuario

CONCRETE SAW

OPERATOR’S MANUAL

CC5555GK-3

February 2019

Part #: 1802669

To order go to Discount-Equipment.com

We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman,

Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power

Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,

Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac,

MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec,

Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S. Curtis, Gehl Pavers, Heli,

Honda, ICS/PowerGrit, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, CH&E, General Equip-

ment ,Amida, Coleman, NAC, Gradall, Square Shooter, Kent, Stanley, Tamco, Toku, Hatz,

Kohler, Robin, Wisconsin, Northrock, Oztec, Toker TK, Rol-Air, APT, Wylie, Ingersoll Rand /

Doosan, Innovatech, Con X, Ammann, Mecalac, Makinex, Smith Surface Prep,Small Line,

Wanco, Yanmar

Discount-Equipment.com is your online resource for

commercial and industrial quality parts and equipment sales.

561-964-4949

visit us on line @ www.discount-equipment.com

TO PURCHASE THIS PRODUCT PLEASE CONTACT US

Select an option below to find your Equipment

Equipment Financing and

Extended Warranties Available

TABLE OF CONTENTS

Introduction ......................................................................................................................................................... 7

CC5555GK-3 Controls ......................................................................................................................................8

CC5555GK-3 Dimensions.................................................................................................................................9

CC5555GK-3 Specifications ...........................................................................................................................10

Safety ................................................................................................................................................................. 11

Safety Alerts....................................................................................................................................................11

Proposition 65 .................................................................................................................................................11

Spark Arrester Requirement ...........................................................................................................................11

Respiratory Hazards .......................................................................................................................................11

General Safety ................................................................................................................................................12

Battery and Electrical Safety ...........................................................................................................................13

Blade Safety....................................................................................................................................................13

Blade Guard Safety.........................................................................................................................................13

Fuel Safety ......................................................................................................................................................14

Engine Safety..................................................................................................................................................14

Cutting Safety..................................................................................................................................................14

Hydraulic Safety ..............................................................................................................................................15

Belt Safety.......................................................................................................................................................15

Transporting Safety.........................................................................................................................................15

Lifting Safety ...................................................................................................................................................15

Display Panel Controller .................................................................................................................................. 16

Soft Keys (Buttons) .........................................................................................................................................17

Status Icons ....................................................................................................................................................18

Main Gauge Screen ........................................................................................................................................19

Dial Gauges ....................................................................................................................................................19

Digital Gauges.................................................................................................................................................20

Soft Key Options .............................................................................................................................................20

Main Menu Action Items..................................................................................................................................20

Gauges ........................................................................................................................................................ 21

User Settings ............................................................................................................................................... 22

System Information ...................................................................................................................................... 24

Panel Configuration ..................................................................................................................................... 24

Service ......................................................................................................................................................... 24

Automatic Shutdown .......................................................................................................................................24

Blade Depth Stop Setting................................................................................................................................24

Depth Stop Set ............................................................................................................................................ 24

Reset New Blade Depth Stop Setting .............................................................................................................25

Clear All Blade Depth Stop Settings ...............................................................................................................25

Operating the CC5555GK-3 .............................................................................................................................. 26

Handlebars......................................................................................................................................................26

Adjusting the Handlebars ............................................................................................................................ 26

Front Pointer ...................................................................................................................................................26

Adjusting the Front Pointer .......................................................................................................................... 26

Rear Pointers ..................................................................................................................................................27

Adjusting the Rear Pointers ......................................................................................................................... 27

Battery.............................................................................................................................................................27

Diamond Blades..............................................................................................................................................27

To order go to Discount-Equipment.com

TABLE OF CONTENTS

Inspecting the Blade .................................................................................................................................... 27

Blade Speed ................................................................................................................................................ 28

Installing the Blade ...................................................................................................................................... 28

Removing the Outer Blade Flange .............................................................................................................. 28

Removing the Blade .................................................................................................................................... 29

Blade Guard ....................................................................................................................................................30

Installing the Blade Guard ........................................................................................................................... 30

Removing the Blade Guard ......................................................................................................................... 30

Flange Guard ..................................................................................................................................................31

Installing the Flange Guard ......................................................................................................................... 31

Removing the Flange Guard ....................................................................................................................... 31

Water Supply...................................................................................................................................................31

Using the Water Supply ............................................................................................................................... 31

Water Pump ................................................................................................................................................. 32

Control Grip.....................................................................................................................................................32

Raising the Saw ........................................................................................................................................... 32

Lowering the Saw ........................................................................................................................................ 32

Lowering Speed ........................................................................................................................................... 32

Speed Control Lever .......................................................................................................................................32

Forward Control ........................................................................................................................................... 33

Reverse Control ........................................................................................................................................... 33

Free Wheel Control .........................................................................................................................................33

Positraction .....................................................................................................................................................33

Shifting Three Speed Transmission ................................................................................................................33

Adding Fuel .....................................................................................................................................................33

Unleaded Fuel.................................................................................................................................................34

Storage............................................................................................................................................................34

Engine .............................................................................................................................................................34

Ignition Switch ............................................................................................................................................. 34

Tasks Prior to Starting the Engine ............................................................................................................... 34

Starting the Engine ...................................................................................................................................... 35

Stopping the Engine .................................................................................................................................... 35

Concrete Cutting .............................................................................................................................................35

Helpful Hints Prior to Cutting ....................................................................................................................... 35

Tasks Prior to Cutting .................................................................................................................................. 36

Making a Cut ............................................................................................................................................... 36

Continuing a Partial-Cut .............................................................................................................................. 36

Finishing a Cut ............................................................................................................................................. 36

Lighting............................................................................................................................................................36

Spot Light ........................................................................................................................................................36

Maintenance ...................................................................................................................................................... 37

General ...........................................................................................................................................................37

Pre Maintenance Preparations........................................................................................................................37

General Cleaning ............................................................................................................................................37

Cleaning Techniques ......................................................................................................................................37

Radiator...........................................................................................................................................................37

Control Panel ..................................................................................................................................................37

To order go to Discount-Equipment.com

TABLE OF CONTENTS

Engine .............................................................................................................................................................37

Post Cleaning..................................................................................................................................................37

Service Schedule ............................................................................................................................................38

Daily Service ...................................................................................................................................................39

Check Engine Oil Level ............................................................................................................................... 39

Check Fuel Level ......................................................................................................................................... 39

Hydraulic System ......................................................................................................................................... 40

Adding Hydraulic Fluid ................................................................................................................................. 40

Check Radiator Coolant Level ..................................................................................................................... 40

Check Air Cleaner Element ......................................................................................................................... 41

Draining the Gearbox Heat Exchanger – Freezing Temps .......................................................................... 41

Draining Fuel Cooler – Freezing Temps ...................................................................................................... 41

Draining the Optional Water Pump – Freezing Temps ................................................................................ 42

100 Hour Service ............................................................................................................................................43

Clean the Air Cleaner Element .................................................................................................................... 43

200 Hour Service ............................................................................................................................................43

Replace Engine Oil and Filter ...................................................................................................................... 43

250 Hour Service ............................................................................................................................................44

Changing Oil - Three Speed Gearbox ......................................................................................................... 44

500 Hour Service ............................................................................................................................................45

Replacing the In-Line Fuel Filter .................................................................................................................. 45

Replacing the Outer Primary and Inner Safety Filters ................................................................................. 45

1000 Hour Service ..........................................................................................................................................46

Replace Radiator Coolant ........................................................................................................................... 46

Handlebars......................................................................................................................................................47

Part Lubrication ...............................................................................................................................................47

Front Axle .................................................................................................................................................... 47

Rear Axle ..................................................................................................................................................... 47

Inner Blade Flange..........................................................................................................................................47

Installing the Inner Blade Flange ................................................................................................................. 47

Removing the Inner Blade Flange ............................................................................................................... 47

Rear Wheels ...................................................................................................................................................47

Battery.............................................................................................................................................................48

Battery Type ................................................................................................................................................ 48

Servicing the Battery ................................................................................................................................... 48

Electrical System.............................................................................................................................................48

Fuses and Relays ........................................................................................................................................ 48

Circuit Breakers and Terminal Blocks ......................................................................................................... 49

Magnetic Sensor .............................................................................................................................................49

Adjusting the Magnetic Sensor .................................................................................................................... 49

Replacing the Magnetic Sensor ................................................................................................................... 49

Speed Control Lever .......................................................................................................................................50

Adjusting the Speed Control Lever .............................................................................................................. 50

Optional Water Pump......................................................................................................................................51

Cleaning the Inlet Strainer ........................................................................................................................... 51

Belt System .....................................................................................................................................................51

Blade Drive Belts ......................................................................................................................................... 51

To order go to Discount-Equipment.com

TABLE OF CONTENTS

Belt Tension Setting .................................................................................................................................... 51

Testing the Belt Tension .............................................................................................................................. 51

Adjusting the Blade Drive Belts ................................................................................................................... 52

Replacing the Blade Drive Belts .................................................................................................................. 53

Primary Transmission V-Belt...........................................................................................................................55

Replacing the Primary Transmission V-Belt ................................................................................................ 55

Secondary Transmission V-Belt .................................................................................................................. 55

Replacing the Secondary Transmission V-Belt ........................................................................................... 55

Rotary Tensioner.............................................................................................................................................56

Adjusting the Rotary Tensioner ................................................................................................................... 56

Rotary Position Sensor ...................................................................................................................................56

Calibrating the Rotary Position Sensor ........................................................................................................ 56

Storing.............................................................................................................................................................56

Disposal ..........................................................................................................................................................56

Appendix A ........................................................................................................................................................ 57

Model and Serial Numbers..............................................................................................................................57

Appendix B ........................................................................................................................................................ 58

Troubleshooting ..............................................................................................................................................58

Appendix C ........................................................................................................................................................ 60

Additional Resources ......................................................................................................................................60

To order go to Discount-Equipment.com

INTRODUCTION

Introduction

Welcome to the Diamond Products family and thank you for choosing Diamond Products equipment. At

Diamond Products we are driven to ensure you are completely satisfied with your product and continually strive

to improve our product line so that we can offer you the best possible equipment in the industry.

This operator’s manual is a critical document that provides pertinent information regarding the safety,

operation, maintenance, and care of your new equipment. Keep this manual available at all times. Operate the

equipment and all of its components according to this manual. Failure to comply with and understand the

following safety, operation and maintenance instructions can result in serious injuries and/or death. All

operators must be properly trained or supervised by experienced personnel prior to using this saw and should

understand the risks and hazards involved. Diamond Products discourages improper or unintended equipment

usage and cannot be held liable for any resulting damages.

Equipment modifications should be made by Diamond Products to ensure safety and design. Any modifications

made by the owner(s) are not the responsibility of Diamond Products and void all equipment warranties if a

problem arises as a result of the modification.

Refer to the Diamond Products Parts List for additional information and part diagrams. Refer

to the engine manual and manufacturer as the primary source for all safety, operations, and

maintenance instructions regarding the engine. Prior to operating, record the saw’s serial

number, and the engine’s model and serial numbers in Appendix A.

To order go to Discount-Equipment.com

INTRODUCTION

CC5555GK-3 Controls

1. Ignition Switch – Starts the engine and

provides power to certain components.

2. Engine Throttle Switch – Increases and

decreases engine/blade speed (RPM).

3. Emergency Stop Button – Stops the engine.

4. Engine Display Panel – Monitors and displays

various engine and machine parameters.

5. Water Pump Switch (Optional) – Activates

water pump.

6. Spotlight Switch (Optional) – Activates

spotlight.

7. Free Wheel Cable – Engages and disengages

the free wheel lever to move saw

forward/backward.

8. Cable Cleat – Secures front pointer rope.

9. Positraction Cable – Engages/disengages the

positraction to rear wheels.

10. Fuse/Switch Panel Cover – Allow access to

fuse block assembly.

11. Handlebar Lock Knob – Locks the handlebar

in position.

12. Handlebar – Allows for operator control of saw.

13. Speed Control Lever – Forward, reverse, and

neutral control.

14. Saw Lower Pushbutton – Bleeds hydraulic

pressure from lift cylinder to lower saw.

15. Saw Raise Pushbutton – Activates hydraulic

pump to raise saw.

16. Restriction Indicator – Indicates when to

service the air filter.

17. Water On/Off Control Valve- Turns water flow,

to the saw blade, on and off.

To order go to Discount-Equipment.com

INTRODUCTION

CC5555GK-3 Dimensions

CC5555GK-3 Dimensions Inches Millimeters

A Saw Height 49 1245

B Saw Length – Minimum 51 1295

C Saw Length – Maximum 111 2819

D Handle Extension – Maximum 30 762

E Frame Length 44 1118

F Wheel Base Length 18-1/2 470

G Saw Width 35 889

H Frame Width (Front) 28 711

I Frame Width (Rear) 25-1/2 648

J Front Wheels Inside Width 18 457

K Rear Wheels Outside Width 24 610

L Inner Flange to Inner Flange Width 31-1/2 800

To order go to Discount-Equipment.com

INTRODUCTION

CC5555GK-3 Specifications

Saw Specifications

Maximum Cutting Depth 14-3/4” with 36” blade

Blade Shaft Diameter 2”

Arbor Diameter 1” with driven pin

Blade Shaft Bearings Oil Filled

Blade Shaft Drive 7 V-Belts

Blade Mounting Right or left

Blade Raise/Lower Electro-hydraulic pump

Blade Coolant Dual water tubes

Blade Guard Attachment Slip-on

Front Wheel Dimensions 6” × 2” × 1”

Rear Wheel Dimensions 10” × 3” × 1-3/4”

Handlebars Four-position tilt

Transmission Eaton Model 7

Drive Speed 0-250 ft./min

Electric Start Standard

Hour Meter Standard

Amp Meter Warning light

Fuel Capacity 5-1/2 gallons

Tachometer Standard

Cutting Depth Indicator Standard

Quick Disconnect Blade Flanges Standard

Frame Lift Standard

Quick Release Rear Wheels Standard

Uncrated Weight

(add 100 lb. for crated weight) 1,410 Lbs. - 1,450 Lbs.

Engine/Motor Specifications

Manufacturer Kubota

Model WG1605

H.P. (HP / rpm) 55 / 3400 RPM

Fuel Type Gasoline

Cylinders 4

Note: Refer to the engine manual for additional engine information and

specifications.

To order go to Discount-Equipment.com

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Sierra de Diamond Products

Diamond Products

Diamond Products CC9074DK-48 Manual de usuario

Diamond Products

Diamond Products CC7574DD Series Manual de usuario

Diamond Products

Diamond Products C14 Manual de instalación y operación

Diamond Products

Diamond Products CORE CUT CC110-SS Manual de usuario

Diamond Products

Diamond Products CC5555GK-3 Manual de usuario

Diamond Products

Diamond Products CC900TE Manual de usuario

Diamond Products

Diamond Products CC90774DK Deep Cut Manual de usuario

Diamond Products

Diamond Products HS-20-F-12 Manual de usuario

Diamond Products

Diamond Products HS-20-F-10 Manual de usuario

Diamond Products

Diamond Products HS-24-F-10 Manual de usuario

Diamond Products

Diamond Products CC6561 Manual de usuario

Diamond Products

Diamond Products CC6571 Manual de usuario

Diamond Products

Diamond Products EZ-RIDER CC7800 Manual de usuario

Diamond Products

Diamond Products SC-7312 Manual de usuario

Diamond Products

Diamond Products CC3500J Manual de usuario

Diamond Products

Diamond Products CC300M Series Manual de usuario

Diamond Products

Diamond Products CC350M Series Manual de usuario

Diamond Products

Diamond Products CC6571 Manual de usuario

Diamond Products

Diamond Products CC2500 Manual de usuario

Diamond Products

Diamond Products HDS60 Manual de usuario

Diamond Products

Diamond Products CC8574DD Manual de usuario

Diamond Products

Diamond Products CCE0900 Manual de usuario

Diamond Products

Diamond Products CC1700 Manual de usuario

Diamond Products

Diamond Products HS-24-12 Manual de usuario

Manuales populares de Sierra de otras marcas

RIDGID

RIDGID BS1400 Manual de usuario

ATIKA

ATIKA BWS 400-2 Manual de usuario

RGC

RGC FS20 Manual de usuario

Makita

Makita M2300 Manual de usuario

IMET Spa

IMET Spa BASIC 300 PLUS SHI Manual de usuario

IMET Spa

IMET Spa SIRIO 370 AF-E Manual de usuario

Optimum

Optimum OPTisaw CS 275 Manual de usuario

Makita

Makita BPB180 Manual de usuario

Stihl

Stihl MS 462 C-M Manual de usuario

AEG

AEG TS 250 K Manual de usuario

Meec tools

Meec tools 004665 Manual de usuario

Makita

Makita LS1018L Manual de usuario

Ryobi

Ryobi RCS1400 Manual de usuario

DeWalt

DeWalt DCS391 Manual de usuario

Sealey

Sealey SA72 Manual de usuario

skilsaw

skilsaw SPT88 Instrucciones de montaje

Urrea

Urrea SI810 Dimensiones y guía de instalación

EINHELL

EINHELL BKG 210/1 Manual de usuario