DGSHAPE DWX-52D Manual de usuario

User's Manual

3Maintenance

2Milling

1Operation Screen

4Troubleshooting

For the latest information regarding this machine (including manuals), see the DGSHAPE Corporation website (http://www.dgshape.com/).

Contents

Contents .............................................................................................................................................................................2

Chapter 1 Operation Screen................................................................................................................4

Displaying or Exiting VPanel ..............................................................................................................................................5

What Is VPanel?............................................................................................................................................................................................................................5

Displaying VPanel .......................................................................................................................................................................................................................5

VPanel Display in the Task Tray ..............................................................................................................................................................................................6

Exiting VPanel ..............................................................................................................................................................................................................................6

VPanel Window and Functions ..........................................................................................................................................7

Top Window..................................................................................................................................................................................................................................7

"Settings" Tab ............................................................................................................................................................................................................................10

"Maintenance" Tab .................................................................................................................................................................................................................. 11

"Mail" Tab ....................................................................................................................................................................................................................................12

"VPanel" Tab...............................................................................................................................................................................................................................13

"Manual correction" Dialog Box .........................................................................................................................................................................................14

"Milling bur management" Dialog Box............................................................................................................................................................................ 15

"Milling bur registration" Dialog Box................................................................................................................................................................................16

"Cleaning" Dialog Box............................................................................................................................................................................................................18

Chapter 2 Milling ................................................................................................................................19

Using/Reading the Built-In Panel .....................................................................................................................................20

Using/Reading the Built-In Panel.......................................................................................................................................................................................20

Statuses Indicated by Status Light Color ........................................................................................................................................................................20

Switching the Power On or Off .........................................................................................................................................21

Switching the Power On........................................................................................................................................................................................................21

Switching the Power O ....................................................................................................................................................................................................... 21

Preparing for Milling .........................................................................................................................................................22

CAM Settings Necessary for Milling..................................................................................................................................................................................22

Preparing a Workpiece (Usable Workpieces) .................................................................................................................................................................22

Preparing a Milling Bur (Usable Milling Burs)................................................................................................................................................................22

Cleaning Tool.............................................................................................................................................................................................................................23

Compressed Air (Setting the Regulator) .........................................................................................................................................................................23

Starting Milling..................................................................................................................................................................24

STEP 1: Attaching a Workpiece to the Adapter.............................................................................................................................................................24

STEP 2: Attaching the Adapter to the Machine.............................................................................................................................................................33

STEP 3: Loading the Milling Bur.......................................................................................................................................................................................... 36

STEP 4: Loading the Cleaning Tool .................................................................................................................................................................................... 38

STEP 5: Checking the Regulator Settings........................................................................................................................................................................40

STEP 6: Outputting Milling Data and Starting Milling................................................................................................................................................40

STEP 7: Removing the Adapter from the Machine ......................................................................................................................................................43

Aborting Output ...................................................................................................................................................................................................................... 44

Removing Milling Data in Standby from the Output List..........................................................................................................................................44

Automatically Switching Out the Worn Milling Bur (Intelligent Tool Control) ..................................................................................................45

Chapter 3 Maintenance ......................................................................................................................46

Maintenance Precautions.................................................................................................................................................47

Maintenance Precautions..................................................................................................................................................................................................... 47

Daily Maintenance............................................................................................................................................................48

Cleaning after Milling Finishes............................................................................................................................................................................................48

Cleaning the Milling Bur/Adapter......................................................................................................................................................................................49

Care and Storage of Detection Pin and Automatic Correction Jig ........................................................................................................................49

Periodic Maintenance.......................................................................................................................................................50

Situations Requiring Maintenance.................................................................................................................................................................................... 50

Replacing Consumable Parts...............................................................................................................................................................................................51

Spindle Run-in (Warm-up)....................................................................................................................................................................................................52

Contents

Company names and product names are trademarks or registered trademarks of their respective holders.

http://www.dgshape.com/

Thank you very much for purchasing this product.

To ensure correct and safe usage with a full understanding of this product's performance, please be sure to read

through this manual completely and store it in a safe location.

At the time of purchase, verify that the provided warranty is axed with the dealer's signature, address, and

purchase date. Keep this warranty in a safe location.

Unauthorized copying or transferal, in whole or in part, of this document is prohibited.

The contents of this document and the specications of this product are subject to change without notice.

The operation manual and the product have been prepared and tested as much as possible. If you nd any

misprint or error, please inform DGSHAPE Corporation.

DGSHAPE Corporation assumes no responsibility for any direct or indirect loss or damage that may occur through

use of this product, regardless of any failure to perform on the part of this product.

DGSHAPE Corporation assumes no responsibility for any direct or indirect loss or damage that may occur with

respect to any article made using this product.

Correcting the Milling Machine..........................................................................................................................................................................................53

Retightening the Collet......................................................................................................................................................................................................... 59

Regulator Maintenance (Emptying the Drain).............................................................................................................................................................. 62

Regulator Maintenance (Cleaning the Bowl).................................................................................................................................................................63

Replacing the Cleaning Tool................................................................................................................................................................................................ 65

Chapter 4 Troubleshooting................................................................................................................66

Machine Trouble ..............................................................................................................................................................67

Initial Operations Are Not Performed or Fail..................................................................................................................................................................67

The Operation Button Does Not Respond......................................................................................................................................................................67

VPanel Does Not Recognize the Machine....................................................................................................................................................................... 67

No Data Is Being Output to the Machine, or the Machine Will Not Operate Even Though Data Is Being Output ..............................68

The Computer Shuts Down When Connecting Multiple Machines ...................................................................................................................... 68

The Spindle Does Not Rotate ..............................................................................................................................................................................................69

The Ionizer Is Ineective (Milling Waste Collects around the Milling Area)........................................................................................................69

Compressed Air Does Not Come Out...............................................................................................................................................................................69

Automatic Correction Fails...................................................................................................................................................................................................70

The Milling Bur Management Information Was Lost ..................................................................................................................................................70

The Cleaning Tool Is Not Eective ..................................................................................................................................................................................... 70

The Adapter Rattles ................................................................................................................................................................................................................ 70

Milling Quality Problems...................................................................................................................................................71

The Milled Surface Is Not Attractive..................................................................................................................................................................................71

There Is a Line of Level Dierence in the Milling Results .......................................................................................................................................... 71

Chipping Occurs (Edges of Milling Products Become Chipped)............................................................................................................................71

A Hole Opens in the Milling Results..................................................................................................................................................................................72

The Dimensions of the Milling Results Do Not Match................................................................................................................................................ 72

Installation Problems ........................................................................................................................................................73

Installing the Driver Separately .......................................................................................................................................................................................... 73

Installing the Software and the Electronic-format Manuals Separately.............................................................................................................. 75

Driver Installation Is Impossible .........................................................................................................................................................................................76

Uninstalling the Driver........................................................................................................................................................................................................... 78

Uninstalling VPanel.................................................................................................................................................................................................................79

Responding to Error Messages........................................................................................................................................80

Chapter 1 Operation Screen

Displaying or Exiting VPanel.............................................................................................5

What Is VPanel? ...............................................................................................................................................5

Displaying VPanel...........................................................................................................................................5

VPanel Display in the Task Tray..................................................................................................................6

Exiting VPanel ..................................................................................................................................................6

VPanel Window and Functions.........................................................................................7

Top Window......................................................................................................................................................7

"Settings" Tab................................................................................................................................................ 10

"Maintenance" Tab ...................................................................................................................................... 11

"Mail" Tab........................................................................................................................................................ 12

"VPanel" Tab................................................................................................................................................... 13

"Manual correction" Dialog Box............................................................................................................. 14

"Milling bur management" Dialog Box................................................................................................ 15

"Milling bur registration" Dialog Box.................................................................................................... 16

"Cleaning" Dialog Box................................................................................................................................ 18

Chapter 1 Operation Screen

Displaying or Exiting VPanel

What Is VPanel?

VPanel is an application that allows milling machine operation on a computer

screen. It has functions for outputting cutting data, performing maintenance,

and making various corrections. It also displays information such as the cutting

machine status and errors.

""Setup Guide" ("Installing the Software")

Displaying VPanel

Click (the VPanel icon) in the task tray on the desktop.

The top window of VPanel will appear. If you cannot nd in the

task tray, start the program from the Windows [Start] screen (or the

[Start] menu).

Starting from the Windows [Start] Screen (or [Start] Menu)

Windows 10 and 7

From the [Start] menu, click [All Apps] (or [All Programs]) then [VPanel for DWX]. Then click [VPanel for

DWX].

Windows 8.1

Click on the [Start] screen. From the [Apps] screen, click the [VPanel for DWX] icon under [VPanel

for DWX].

VPanel serves as resident software.

VPanel works as resident software that is constantly working to manage the milling machine, send emails,* and so on. It is rec-

ommended to congure the settings so that VPanel starts automatically when the computer starts. ("P. 10 ""Settings" Tab") In

addition, clicking in the upper right of the top window will minimize the window to the task tray. The window will disap-

pear from the screen, but the program will not be exited. While VPanel is running, is constantly displayed in the task tray.

* E-mails are sent to notify of milling completion or errors that occur. ("P. 12 ""Mail" Tab")

Displaying or Exiting VPanel

6Chapter 1 Operation Screen

VPanel Display in the Task Tray

When the VPanel icon is displayed in the task tray, the status of a connected milling machine is always monitored.The display of the

VPanel icon changes depending on the status of the milling machine. The meanings of the displays are shown below.

Indicates that at least one of the connected milling machines is on (is online).

Indicates that all the connected milling machines are o.

Indicates that an error has occurred on at least one of the connected milling machines.

If you hover the mouse pointer over this icon, you can check which machine has the error.

Messages are displayed automatically if an error occurs, during cutting, and in similar

situations. Even after the message disappears, if you hover the mouse pointer over this

icon, the status of each connected machine (such as Ready, Milling, Finished, Completed, or

Oine) will be displayed.

Messages prompting you to perform maintenance (such as "Spindle run-in required") will also

be displayed. In these situations, perform the maintenance work indicated by the message.

Exiting VPanel

Right-click in the task tray and click [Exit].

Chapter 1 Operation Screen

VPanel Window and Functions

Top Window

The top window displays the statuses of connected milling machines and an output list of milling data.When more than one machine

is connected, the machine displayed in the MACHINE STATUS window is the target of the operations.

VPanel Window and Functions

8Chapter 1 Operation Screen

No. Display Explanation

MACHINE

STATUS

The connected machines are displayed with square icons (). (In the above

gure, four machines are connected.) Click a icon to display the machine's

ID and name below the icon. The IDs of machines whose power is turned o

are shown with [-]. When you have connected multiple machines, you can

switch to a dierent machine to operate by clicking its icon. If you click the

icon of a connected milling machine, the status light of the milling machine

will ash.

(READY) Milling data can be received.

(BUSY) Operation is in progress.

(ERROR) An error has occurred.

(PAUSE) Operation is paused.

(COVER) The front cover is open.

(FINISH) Milling is complete.

(OFFLINE) No milling machines are connected.

(OFFLINE) The power of the milling machine is o.

When you have connected multiple machines, you can switch to a dierent

machine to operate by clicking its icon.

Displays the machine's operation status. A progress bar, the elapsed milling

time, and the estimated milling time are all displayed.

Estimated milling time

Elapsed milling time

Click this to display the operating status of all the connected machines in a

list. You can also select the machine to operate by clicking it in the displayed

list. To return to the previous display, click .

VPanel Window and Functions

Chapter 1 Operation Screen

No. Display Explanation

BUR

Displays the status of the function (Intelligent Tool Control) for automatically

switching the current milling bur with the set milling bur. Also, hover the

mouse pointer over the displayed number to display the name, work time, and

replacement time of the milling bur. The tool's remaining service life is indicated

by the length of the arc that surrounds the number. When the tool approaches

the end of its service life, the arc color changes to yellow. When the service life is

exceeded, the arc color changes to red.

Example

Usage: less than 75%

(green graph)

Example

Usage: 75% or more

(yellow graph)

Example

Usage: 100% or more

(red graph)

It is almost time to

replace the milling bur.

It is past time to replace

the milling bur.

"Milling bur management" dialog box

"P. 17 "Intelligent Tool Control (ITC) Function Settings"

"P. 45 "Milling Bur Replacement Time"

JOB LIST

Displays the data being milled, the milling data in standby, and the milling progress.

CURRENT

PHASE

Displays the operation status, spindle rotating speed, milling time, etc.

Displays the status of the connected machine.

Displays the spindle rotating speed of the connected machine.

Displays the name and work situation of the milling bur currently in use.

For example, "13h00m/15h00m" indicates that "13h00m" is the work

time and "15h00m" is the replacement time of the tool.

Outputs the milling data.

"P. 40 "STEP 6: Outputting Milling Data and Starting Milling"

Cancels output of milling data and other functions.

Allows for registration and selection of milling burs.

"P. 15 ""Milling bur management" Dialog Box"

Display the settings window.

"P. 10 ""Settings" Tab"

"P. 11 ""Maintenance" Tab"

"P. 12 ""Mail" Tab"

"P. 13 ""VPanel" Tab"

Click this to access the DGSHAPE Corporation website.

VPanel Window and Functions

10 Chapter 1 Operation Screen

"Settings" Tab

On this tab, you can congure settings related to the machine IDs and NC codes. When more than one machine is connected, the

machine selected in the top window becomes the target for the setting.

Display Explanation

NC code with

decimal point

Select how to interpret numbers in NC codes.

With "Conventional," the unit is interpreted as millimeter (or inch) when there is a decimal point, and as

1/1000 millimeter (or 1/10000 inch) when there is no decimal point.

With "Calculator," the unit is always interpreted as millimeter (or inch) regardless of whether there is a

decimal point. Select the scope of the application when selecting "Calculator." Select an appropriate

setting according to your CAM or NC code.

 Initial setting: Conventional

Machine ID

When multiple machines are connected to one computer, it's necessary to set IDs for the machines.

Select the machine to use in the VPanel top window.

 Initial setting: A

""Setup Guide" ("Connecting Multiple Units")

Important

To change an ID, be sure to follow the procedure explained in the "Setup Guide."

Version

VPanel: VPanel version

Firmware: Connected machine's rmware version

When more than one machine is connected, information for the machine selected in the top window is

displayed.

Override

You can adjust the milling speed and the spindle speed. This is useful when you want to change settings

such as the milling speed on the y while monitoring the milling status. Overrides are specied in

percentages.

For example, if the milling data command sent from the computer is 10,000 rpm, setting the override to

150% will cause the rotation speed to be 15,000 rpm.

Milling speed

Allows adjustment of the milling bur movement speed when milling the workpiece. The speed specied

by the command in the milling data is taken to be 100%. Inputting a large value will result in faster

speeds. Inputting a small value will result in slower speeds.

Spindle speed

You can adjust the spindle speed during milling. The number of rotations specied by the command in

the milling data is taken to be 100%. Inputting a large value will result in increased rotations. Inputting a

small value will result in decreased rotations.

 The override will return to 100% when the milling machine is turned OFF.

 In the top window, the spindle speed is shown as the speed specied by the milling data command

and not the speed after the override.

 Setting an override does not let you perform operations beyond the machine's maximum or

minimum speeds (rotation speeds).

Point

Select the "Disable automatic blowing when milling is nished" check box to stop the automatic blowing function*.

*: This is a function that automatically blows air on the workpiece when milling is nished in order to blow o󱐯 the milling

waste.

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