DGF Fabrications Renaissance 16" Guía del usuario

NJL/GTECH- 3/10/06 Revision No.3

User, Installation & ervicing Instructions

for the following range of fires:

RENAI ANCE CLA I HOT BOXE

(16c, 18″ & 22″ VARIANT ),

IN ET FIRE (16″&18″)

AND RENAI ANCE CLA II MULTI-FLUE

HOTBOX

These appliances are for use on

NATURAL GA (G20) at a supply pressure of 20mbar

LPG PROPANE (G31) at a supply pressure of 37 mbar

They are supplied as, CAT I

in case of NG and CAT I

in case of LPG, designated

category of appliances.

This leaflet has been prepared to help you install and service your gas fire.

This leaflet has been prepared to help you

install and service your gas fire.

Please read the instructions carefully before you

begin installing this fire, and once complete hand to

user to keep handy for future reference.

DGF Fabrications

NJL/GTECH- 3/10/06 Revision No.3

GENERAL

The Renaissance range of fuel effect gas fires are intended for decorative purposes. They are, not designed to

be converted or used on any other fuel, other than that specified on the appliance data plate.

TYPE OF FLUE UITABLE

16” & 18” Insets and 16”, 18” & 22” Hotboxes

Appliances are suita le for Class 1 flue systems only, and can e hearth mounted to a non-

com usti le wall or suita le fire surround.

The flue or chimney should have no dimension across its axis of less than 175mm (7in), and a

minimum height of not less than 3m (10ft) from the hearth to the termination point of the flue.

The chimney must have any damper or register plate removed or fixed permanently in the fully

open position.

16” Renaissance Class II Hotbox

Appliance is suita le for oth Class I & II application. Class II using either metal ox and

minimum 5” diameter flue or pre-cast flue provided the starter locks are of sufficient size to

accommodate. In either case a minimum height of not less than 3m (10ft) is required.

Note: The Dunbrik Mini Clearflow flue block system employing “M set” starter bricks are ideal (see diag.)

16” & 18” Insets

The 16” & 18” Inset fires are only suita le for installation into either: Hot oxes supplied y DGF Fa rications

or into existing solid fuel urning fireplaces where components to BS 1251 “Open fireplace Components” are

used.

See diagram for typical chair rick design.

APPROVAL /RECOMMENDATION

The appliances have een designed to meet the requirements of EN509, and other relevant

safety standards, ut during use parts of the Hot ox casing may ecome HOT. It is therefore

recommended that a suita le fireguard to BS6539 “Fireguards for use with solid fuel appliances”

e used where the very young or infirm are concerned.

TATUTORY REQUIREMENT :

A CORGI REGISTERED INSTALLER must carry out the installation of this appliance in

accordance with the current issue and relevant requirements of:-

 This installation ooklet.

 The gas safety (installation and use) regulations.

 The uilding regulations.

 The uilding standards (Scotland) regulations.

 The health and safety at work act.

 The control of su stances hazardous to health.

 Any applica le local regulations.

Typical pre-cast

starter bricks.

Typical metal

flue-box.

Typical solid-fuel

chairbrick

Fig 1

NJL/GTECH- 3/10/06 Revision No.3

Detailed recommendations are contained in the current issue of the following British Standards

and Codes of Practice:-

BS 5440 Part 1 Specifications for installation of flues.

BS 5440 Part 2 Specification for installation of ventilation for gas appliances.

BS 6461 Part 1 Codes of practice for masonry chimneys and flue pipes.

BS 5871 Part 3 Decorative fuel effect gas appliances of heat input not exceeding 15kW

& 3

family gases).

BS 6891 Specification for installation of low pressure gas pipe work of up to

28mm (R1) in domestic premises (2

family gases).

BS 8303 Installation of domestic heating and cooking appliances urning solid

mineral fuels.

BS 1251 Specification for open-fireplace components.

This installation ooklet must not e taken as overriding statutory requirements.

FRONT AND FRET UITABLE FOR ALL FIRE :

The

Renaiss

ance

range of

applianc

es can e used with a variety of fire fronts, ut only if they meet the minimum ventilation

requirements shown a ove.

PECIFICATION :

DIMEN ION HOTBOX FIRE :

For full dimensions see Fig No.1 and ta le elow.

Fig 3

Total free area in

ash pan cover

should add up to a

minimum of 4000mm2

Fig 2

NJL/GTECH- 3/10/06 Revision No.3

Overall Dimensions (Fig 3) :

Model 16” (Class I) 18” (Class I) 22” (Class I) 16” (Class II)

Overall width (A) 505 555 655 470

Overall height (B) 585 585 585 585

Overall depth (E) 215 215 215 140

pecific Dimensions (Fig 3) :

Model C D E F G H

16” Hotbox 405 555 215 100 285 60

18” Hotbox 455 555 215 100 335 60

22” Hotbox 555 555 215 100 555 60

16” Multiflue 330 555 140 100 265 -

NJL/GTECH- 3/10/06 Revision No.3

HEAT INPUT/INJECTOR MARKING /BURNER PRE URE ETTING

Model

Gross heat

input kW

Natural gas

injector:

Natural gas

setting

pressure

(mbar):

LPG gas

injector:

LPG gas setting

pressure (mbar):

Max Min

Marking

Max Min

Marking

Max Min

16”

7.0 3.5

510

15.0 4.0

220

33.0 9.0

16" (N.V.)

6.75 2.5

460

16.0 2.5

190

30.2 4.6

16" (Class II

Multi-flue)

5.5 3.0

460

10.7 3.4

16" (Class II

Multi-flue)

6.8 3.2

190

30.7 7.6

18”

8.8 4.5

650

13.0 4.0

240

32.0 8.0

22"

10.5 5.5

700 *

18.0 5.0

340

30.0 8.5

INJECTOR :

All injectors are marked (on the side of the ody) as ta le a ove.

Note: Injector marked 700 * is manufactured y Stereomatic; all other injectors are Bray Cat 82

type.

MAIN GA CONNECTION :

8mm O.D. X M14 compression nut on R.H. side of gas control.

Anglo Nordic type:

APPLIANCE ERIAL NO. LOCATION :

Data plate affixed under urner assem ly on appliance ase.

PECIFIC REQUIREMENT :

The fire must e installed in either

a) A specially prepared non-com usti le uilders opening with a chimney free from

o struction and conforming to Fig no. 2.

) A non-com usti le fire resistant fireplace with chimney free from o struction and

conforming to the current Building Regulations. Make good as appropriate to leave and

opening with dimensions conforming to Fig no. 2. This may mean that the fire ack (or

chair rick) will have to e removed.

They must NOT e mounted on a com usti le floor or carpet

The fireplace or uilders opening should only have two openings, an entrance through the

fireplace for the appliance, and an exit for the flue gas, all other openings must e sealed off.

A flue test in accordance with national regulations must be carried out to prove that there is a

positive up draught.

In the case of a Class I installation the chimney must e swept prior to installation.

The ase of the uilders opening must e flat, level and square with the fireplace.

NJL/GTECH- 3/10/06 Revision No.3

A minimum flat level area around

the opening must be provided to

seal the appliance to the

fireplace opening.

Fig 4

The fires are not suita le for wall mounting. A non-com usti le hearth conforming to the

dimensions shown in Fig no. 2 must e fitted in front of the fire.

VENTILATION :

Ventilation required for these appliances must e in accordance with the rules in force and

checked regularly for o structions:-

All 18” inset, 18”Hotboxes and 22” Hotboxes must have a permanent air vent of an effective

area of at least 100cm

(15.5in

) in the room. The vent must e either to outside air or to an

adjacent room having permanent vent to outside of the same area.

16” NV & 16” Class II Hotbox do not normally (spillage test to determine) require any additional

ventilation into the room into which they are to e installed when installed in Great Britain.

If the appliance is installed in IRELAND, a minimal cross sectional area of 100mm

is required.

IN TALLING THE APPLIANCE (Hearth clearances) :

A non-com usti le

hearth with a minimum

thickness of 12.5mm

and having a perimeter

of 50mm a ove floor level is required to discourage placing carpets or com usti le materials

close to the hearth. The width must e a minimum of 150mm either side of the fireplace opening

and a depth of 300mm from the front face of the fire opening. (Fig. 4).

Note: - If this appliance is to e fitted not less than 9” up the Wall, then no hearth need e fitted.

But extra care must e taken to ensure that loose fret cannot e knocked from position

Model A Min B Min C Min D Min E Min F Min G Min H Min I Min K Min

16” 415 560 265 520 600 150 715 300 50 20

18” 465 560 265 570 600 150 765 300 50 20

22” 565 560 265 670 600 150 865 300 50 20

Clearance to sides and shelves :

150

Fig 5

150mm or more a ove the top point of the

appliance, provided it does not project

NJL/GTECH- 3/10/06 Revision No.3

IN TALLATION :

Prepare the fireplace and chimney as previously descri ed.

Unpack the fire. For ease of installation remove the urner assem ly. Unscrewing the two

retaining screws at the ase of the front support legs can do this. Remove the complete urner

assem ly and rear ase oard.

Within the ase of the ox, there are three mounting holes. Place the ox centrally into the

fireplace opening; making sure the ox is square and level. Mark through the three mounting

holes and remove the ox. Using a 6mm masonry drill, drill and plug the fixing holes.

Lay the gas supply pipe in the fireplace opening. A means of isolating the gas supply other than

the appliance control valve should e fitted in the gas supply line. The inlet pipe to the appliance

should e 8mm O.D rigid or semi-rigid tu ing. If the supply pipe is more that 1.5 meters in length

then the gas supply pipe diameter should e increased to a minimum of 1.5mm from that point.

Access through the outer casing of the appliance is through the rear or side access holes. The

gas supply pipe should e positioned within the fireplace as shown in fig No 21. A separate hole

is made through the fi re and the tu e passed through. The tu e must e sealed around the

hole using suita le silicon mastic, flexi le fire cement or other approved method.

The ox is repositioned within the fireplace, sealed to the opening, and secured to the hearth y

means of fixing screws. Check seal around the edges.

Replace the urner assem ly, rear ase oard and make good the final gas connection into the

main control valve. Finally check the whole system for gas soundness.

Using spacer frame :

The 16” Hotboxes Class I and Class II and NV version (no vent) can e installed into various

flue situations with a minimum of preparation provided the following o servations are made in

assessing suita ility of fit.

Class II fire will fit into a 16” opening complete with chair- rick in place provided spacer frame is

used. See diagram.

Gap should be

no less than 50mm

Renaissance Class II fitted

with 50mm spacer frame.

16" chairbrick to

BS 1251in builders

opening fireplace.

Plan view

Fig 6

NJL/GTECH- 3/10/06 Revision No.3

Pre-cast starter blocks :

The class II Renaissance Hot ox will fit most pre-cast starter locks: The lock size will dictate

whether or not a spacer frame will e required. Shown are some typical starter rick sizes in

common use:

IN TRUCTION pecific to Class II Hotbox only (pages 8-12)

Overall dimensions:-

CLA I APPLICATION Tapered openings fitted with chairbrick

These are tapered fire ricks, which were originally designed for solid fuel, and may require the

spacer ox to e fitted if the depth of the opening is not sufficient.

Dunbrik "M set" starter brick.

450

220

Dunbrik "M set" starter brick.

450

220

Fig 7

The Rena

issance

Class I Hotbox will

fit only the larger

starter block such

as Dunbrik “M set”

315

115

Dunbrik "Standard set"

Dunbrik "Red set"

410

115

Fig 8

470.0

586 550.0

100.0

140.0

50.0

370.0

180.0

NJL/GTECH- 3/10/06 Revision No.3

Note: It is important that enough space is allowed for ehind the fire for any falling de ris to

collect without locking up the flue-way. The following recommendations should e adhered to.

Class II Applications

Opening Requirements :

The following requirements are for dry lined walled pre-cast flues conforming to BS1289 Part 1:

A pre-cast flue conforming to the current issue of BS 1289 and BS 1289 Part 1 including properly

constructed pre-cast flues with a cross sectional area of 13000mm

210

With the chair rick in position

then the minimum depth of the

fire opening must e not less

than 210 mm for the appliance to

e fitted without the spacer ox.

Fig 9

210-160

If the depth of the fire opening

with the chair rick in position is

etween 210 mm and 160 mm

then the spacer ox must e

fitted, or the chair rick

removed.

Fig 10

Min 190

With the chair rick removed

then the minimum depth of

the fireplace opening must e

not less than 190 mm for the

appliance to e fitted without

the spacer ox.

Fig 11

190-140

If the depth of the fireplace

opening with the chair rick

removed is less than 190 mm

ut more than 140 mm, then

the spacer ox must e fitted.

Less than 140 mm on a Class

I flue, then the appliance is

unsuita le for this application.

Fig 12

Check that the plaster oard or

plaster is sealed to the edge of the

opening as shown.

Min 325

Sealant

Starter

block Plaster or

plasterboard

Fig 13

NJL/GTECH- 3/10/06 Revision No.3

Rebated urrounds :

The re ate is the distance from the front of the non-com usti le surface, i.e. mar le to the plaster or wall

surface. Check the overall depth of the fireplace opening.

If the depth of the starter lock plus the re ate adds up to less than 140mm, then the spacer ox must e

fitted. Note this dimension should not e less than 90mm.

The minimum depth of the starter lock

including the plaster must not e less

than 140 mm if no spacer frame is to e

used and 90mm if the spacer frame is

used.

Class II without spacer frame.

Minimum:

325 mm

Minimum 140

Fig 14

Opening width

min 406

max 450

Min depth 140

Opening height:

min 560

max 575

The height of the starter lock

opening must e not less than

560 mm, and not more than 575

mm from the top of the hearth, to

the underside of the opening.

Fig 15

Minimum width

of starter brick:300mm

Class II fitted with spacer frame.

Minimum depth

including

plaster/marble:90 mm

The minimum width of the

starter lock opening must e

not less than 325 mm without

spacer frame and 300mm

when spacer frame used.

Fig 16

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