DeLuxe Stitcher MiniStitcher HP Manual de usuario
Before using this Stitcher, all operators must study this manual and follow the safety warnings and
instructions. Keep these instructions with the Stitcher for future reference. If you have any questions,
contact your local DeLuxe Stitcher Representative or Distributor.
MiniStitcher HP
OPERATION AND MAINTENANCE MANUAL
IMSHP-A25.....StitchMaster....115 V....25 Wire
Machine Model : Serial Number :
Head Serial Number :
Date Purchased /Installed :
DELUXE
STITCHER
COMPANY INC.
®
ISP Stitching & Bindery Products
solving your wire stitching needs for 125 years...
0
MiniStitcher HP
Machine operators and others in the work area should always wear
safety glasses to prevent serious eye injury from
fasteners and flying debris when loading, operating,
or unloading this machine.
Do not operate this stitcher without all guards in place.
The stitcher will not operate without the front guard
closed properly. Do not modify the guards in any way.
Always disconnect the power supply before removing
any guards for servicing.
Never operate the machine with wire feeding through
the head unless there is stock above the clinchers,
otherwise serious damage may result.
Always turn power off when making adjustments. Always
disconnect the power cord before any disassembly work.
1
WARNING!
Introduction ......................................................................................................... 3
Specifications.....................................................................................................4
Installation .......................................................................................................5
Pre-Inspection ................................................................................5
Inspection ......................................................................................5
Set-Up ............................................................................................5
Assembly .......................................................................................6
Operation ........................................................................................................7
Wire Threading ..............................................................................7
Wire Straightening .........................................................................8
Adjustments and Settings ..............................................................9
Stitching Process .............................................................................................11
Solid vs. Moveable Clinching.........................................................11
Trip and Stitch Modes....................................................................12
Troubleshooting .............................................................................13
Maintenance......................................................................................................15
Lubrication ....................................................................................15
Cleaning ........................................................................................16
How to Order Spare Parts .............................................................16
Replacing Spare Parts...................................................................17
Modifications .....................................................................................................21
Timing ............................................................................................21
Appendices ......................................................................................................22
Exploded Drawings........................................................................22
Wiring Schematic...........................................................................40
Part Number/ Description Cross Reference ..................................41
Optional Equipment..........................................................................44
Registration Card .............................................................................48
Recommended Spare Parts.........................................................................49
Warranty .......................................................................................................50
Declaration of Conformity..............................................................................51
Table of Contents
2
The DeLuxe Stitcher MiniStitcher HP is a table-top version of the StitchMaster. A
completely portable stitcher, the MiniStitcher is ideal for closing padded envelopes,
carding, and blister packs.
The IMSHP-A25 which operates on 115VAC and conforms to all pertinent CE
standards. All other performance characteristics are the same.
The MiniStitcher comes standard with parts for 25 gauge or smaller round wire.
However, any MiniStitcher can be modified to accommodate any of the following wire
sizes: 23 or 24 gauge round or 21 x 25 flat. In addition, the MiniStitcher can be
ordered with these alternative wire size parts directly from your DeLuxe Stitcher
Graphic Arts Representative.
The MiniStitcher has a capacity up to 1/8” (3.2mm) or thirty sheets of 20 pound bond
paper with 25 gauge round wire and up to 1/8” (3.2mm) or thirty sheets of 20 pound
bond paper with 21x25 flat wire. It accommodates flat stitching only with a solid
Clincher but easily adjusts to control both work thickness and centering the stitch.
The MiniStitcher’s foot switch provides for easy operation in either single or
continuous stitch modes at the touch of a button. It can be placed on any sturdy work
surface and plugs into any standard wall outlet.
The MiniStitcher has a 9” (22.9 cm) throat depth for flat stitching. The overall height
of the stitcher is 24” (61.0 cm) and the depth is 13” (33 cm). The width is 9” (22.9
cm) including the base.
The IMSHP-A25 weighs 36 lbs. (16.2 kgs.). The shipping weight including the
stitcher, the wire spool, and the foot switch is approximately 50 lbs. (22.7 kgs.).
Introduction
3
Weight
Shipping Weight ..............50 lbs (22.7 kg)
MiniStitcher Machine Unit
IMS-A .............36 lbs. (16.2 kgs)
IMS-CE ...........36 lbs. (16.2 kgs)
Wire Spool ..................5 lbs. (2.3 kgs)
Foot Switch .................4.5 lbs. (2.0 kgs)
Physical Dimensions
Height ...................24” (61.0 cm)
Width ..................9” (22.9 cm)
Depth ..................13” (33.0 cm)
Stitching Capacity ..................Two Sheets to 1/8” (3.2 mm)
with 25 gauge round wire
...................Two Sheets to 1/8” (3.2 mm)
with 21 x 25 flat wire
Wire Sizes ...................25 through 28 round or 21 x 25 flat
( 25 gauge round standard )
Throat Depth
Flat (Horizontal) ..............9” (22.9 cm)
Power Requirements
IMSHP-A25.................. 115VAC 60 Hz
Minimum Recommended Circuit Capacity
IMSHP-A25 ................. 1.0 A
Specifications
4
Carefully inspect the condition of the shipping container before unpacking your MiniStitcher. If the
container is broken or damaged and there is evidence that the machine may be damaged,
immediately notify the carrier who delivered the stitcher and the DeLuxe Stitcher Graphic Arts
Representative from whom the machine was purchased.
Installation
5
Pre-Inspection
As you carefully unpack the machine, check to make sure all components were delivered and are
in good working order. Use Figure 2 in this manual for reference to the following pieces:
•MiniStitcher
•FootSwitchwithaGuardandCord(PG10230)
•WireSpool(25G5or2125G5-optional)onaSpoolShaft(MG10110)
•SpoolCradle(MG10113)
•WireGuideSpring(MG10009A)
•TableBase(MG10180)
•DriverReleasePin(5160)
•1/8”HexKeyWrench(PG10293)
•Stitchsamples
Note: Check the nameplate on the back
of the stitcher to verify the operating
voltage meets your requirements.
Inspection
Place the MiniStitcher in a location where the
operator will have sucient light and working
space. Ensure the machine is set up on a sturdy
table, heavy enough to support its weight.
For added stability, remove the Table Base
(MG10180) and screw the MiniStitcher to a sta-
ble worktable or to a MiniStitcher Floor Stand
(an optional purchase). Unsuitable Stands will
have a tendency to tip onto the operator.
Set Up (Figure 1)
Figure 1 - Set Up
MG10180
Assembly (Figure 2)
6
!
Always disconnect the power cord before
assembling the MiniStitcher or making any adjustments.
CAUTION
Assemble the components of the MiniStitcher. Use Figure 2 for part number reference.
The MiniStitcher mounts on the Table Base (MG10180) and is secured with four (4) Screws
(CB328)throughfour(4)LockWashers(LW12.2).TheWireSpoolCradle(MG10113)mountswith
two(2)screws(UA3804.7)onthetopofthecover(MG10044B).Usethesupplied1/8”HexKey
Wrench (PG10293) to remove the screws and then secure the Cradle to the Cover. The Wire Spool
(25G5 or 2125G5) comes assembled on the Spool Shaft (MG10110) which slips into the slots in the
Figure 2 - Assembly
MG10110 25G5 OR 2125G5
MG10113
PG10211
MG10044B
CB328 (4)
PG10293
MG10001A
MG10180
CB889 (4)
UA3804.7 (2)
MG10009A
5160
PG10230
!
7
cradle. Make sure that the wire payoff is from the top of the spool, as shown in Figure 2. The Wire
GuideSpring(MG10009A)slidesintotheslotintheWireGuideSpringBracket(MG10001A)on
the top of the Head located at the front of the machine.
Once the assembly is complete, turn the machine over by hand a few times using the Shaft Extension
Handle (PG10211) located at the rear of the unit. All parts must operate freely before turning on the
power. Push and turn the handle counter-clockwise (looking from the rear of the machine) to
manually rotate the machine. You are ready to plug in your MiniStitcher, but do not turn on the
main power yet.
Beforethemachineisturnedon,raisetheHead
Guard (PG10003), disengage the Swivel
Operating Spring (9046A) and remove the Swivel
Assembly (9038M or 9038A). Thread the wire
from the Spool (refer to Figure 2 for the correct
wire payoff) through the Wire Guide Spring
(MG10009A), between the flanges of the Wire
Straightener Rollers (9103) on the Wire Guide
SpringBracket(MG10001A)aswellasbetween
the Wire Straightener Bushing (9068) and the
Wire Straightener Rollers (9103) on the Face
Plate (2132BA). Continue to pull the wire
through the Tension Pawl (9098), through the
hole in the Face Plate in the top of the Wire
Cutter (9048) Holder and through the Swivel
Holder (9043B). At this point, do not worry if
the wire is not fed between the Grip (9015) and
the Grip Holder area.
Note: The Tension Pawl will hold the
wire in the groove in the Wire Straightener
Roller (9103). This will allow the wire to
feed through the Head but not allow it
to “back-up.”
Pull enough wire through the bottom of the
Head to clear away what was bent in the Figure 3 - Wire Threading
Operation
Wire Threading (Figure 3)
MG1009A
MG10001A
9103 (2)
9068
2132BA
9046A
9103 (3)
9098
9015
9048
9043B
9038M or
9038A
Wire Straightening (Figure 4)
Remove the Swivel Assembly (9038M or
9038A), the Swivel Operating Spring
(9046A) and the Swivel Operating Hub
(9163). The Swivel Operating Spring is
easily removed after rotating it to a position
comparable to 10:00 on the face of a clock
and pulling. Switch the Trip Mode Switch
(PG10232), found on the back of the
Machine, to continuous stitching and
activate the Foot Switch (PG10230). Watch
the feeding of the Wire through the Swivel
Holder (9043B). Notice the direction the
Wire is moving as it feeds out of the bottom
of the head. To compensate for some of the
Wire Spool’s (25G5 or 21256G5)
natural curve, the wire optimally should be
feeding slightly to the right. Use the Wire
Straightener Eccentric Nut (9067) on the
FacePlate(2132BA)toadjustthewire.
Right-to-Left Adjustment
LookthroughtheSwivelHolder(9043B)
at the Wire being fed through the Head. If
the Wire is feeding to the left or perfectly Figure 4 - Wire Straightening
Make sure the Swivel has been removed
before tripping the MiniStitcher to avoid
jams and the chipping of parts.
WARNING
8
Wire straightness is important so that the stitches are loaded, driven and closed properly. Although
straightness is set at the factory, every roll of wire has varying degrees of twist which makes it
necessary for the user to properly straighten the wire prior to production. Easy steps for straightening
the wire are listed below.
MG10001A
9070 (2)
9067 (2)
2132BA
9043B
threading process. With the Swivel still removed, power the MiniStitcher on and switch the Trip
Mode Switch (PG10232), found on the back of the Machine, to single mode stitching. Replace the
Head Guard and trip the Foot switch to allow the wire to automatically thread between the Grip and
the Grip Holder. This will also cut off any excess wire below the Cutters.
9163
9046A
!
Este manual sirve para los siguientes modelos
2
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