DeLUX MSF Manual de usuario

Operaon Manual

2016 MODELS:

MSF-DP-DPSL-DPXSL-DPX4T-DPX8T-DPX12T-DPX16GT

Grain Dryer

TABLEOFCONTENTS

1

01/01/2016



TABLEOFCONTENTS



General3

Introduction3

UseofManual3

SafetyCode3

DryerLabels4

SerialTag6

ServiceInformation6

WarrantyProcedures7

WarrantyStatement9

StartupProcedure13

Stay‐KleenOperation&Maintenance13

Fresh‐AirIntakes13

MainPower14

SafetyCircuit14

StartingWetFill14

StartingFans14

StartingBurners15

StartingUnload15

EZ‐ZoneAutomaticTemperatureController17

EZ‐ZoneAutomaticMoistureController26

GrainDryerPerformanceChart29

GrainShrinkageTable30

DryerOperationLog31

Special‐SunflowerDrying48

SequenceAnalysis50

ShutdownProcedure74

StandardShutdown68

EmergencyShutdown68

GeneralMaintenance75

ComponentSpecifications/Charts78

ComponentLiterature 122





GENERAL

1

01/01/2016

GeneralInstructions

Introduction



DeluxManufacturingCompanyofKearney,Nebraskahasmanyyearsofexperiencein

producingenergysaving,highcapacitycontinuousflowgraindryersforbothfarmand

commercialapplications.



Deluxgraindryersaredesignedandmanufacturedtoproducequalitygrainataprofit.An

idealbalanceofholdingcapacity,airflow,heatandexposuretimeareprovided.Alldryers

aredesignedforcontinuousflowoperation.Grainenterstheroofsectionofthedryerwhere

itispreheatedasitflowsdownintothecolumnswherethedryingprocessisstarted.Twelve

(12)inchgraincolumnsoneachsideofthedryerprovideformaximumfuelefficiencyand

minimumgrainmoisturedifferentialacrossthecolumns.Asthegrainentersthecooling

chamber,outsideambientairisdrawnthroughthewarmgrainreducingthedryerfuel

consumptionovercompetitiveconventionaldryers,thuscompletingthedryingprocessand

conditioningthegrainforalongsafestoragelife.



UseofManual



Thismanualprovidesoperationandservicerecommendationsalongwitha

replacementpartslistforyourDeluxgraindryer.Itishighlyrecommended

thatthismanualbereadthoroughlybythosewhoareresponsibleforthe

operationandmaintenanceofthismachine.Refertothetableof

contentsforthelocationofspecificinformation.



SafetyCode



Thedesignandmanufactureofthisdryerisdirectedtowardoperator

safety.Useextremecautioninworkingaroundhighspeedfans,gasfired

burners,dischargeaugersandconveyors,andauxiliaryaugersand

conveyors,whichmaystartwithoutwarningwhenthedryerisoperating

onautomaticcontrols.



Continuedsafe,dependableoperationofautomaticequipmentdependstoagreatdegree

upontheowner/operator.Forasafedependabledryingsystem,followthe

recommendationswithinthemanualandmakeitapracticetoregularlyinspectthe

operationoftheunitforanydevelopingproblemsorunsafeconditions.Keepacleangrain

dryer.Donotallowfinematerialtoaccumulateontheplenumorcoolingfloororatrash

firecanresult.Checkingthedryeratleastevery24hoursandcleaningwillhelpprevent

problems.Thedryershouldnotbeleftunattendedforextendedperiodsoftime!



Theoperatorshouldbeawareofallcaution,warning&startuplabelslocatedonthegrain

dryer.Makesurealllabelsarereadableandnotobscured.Replacethelabelsasnecessary.

Thelocationofeachlabelislistedinthebelow.

GENERAL

2

01/01/2016

DryerLabels&Location



GENERAL

3

01/01/2016



GENERAL

4

01/01/2016





SerialTag



Themodelandserialnumberofyourgraindryerisstampedonanaluminumserialplate

locatedintheDryerControlCenter.Pleasehavethisinformationreadywhencallingthe

factoryforserviceand/ororderingreplacementparts.



ControlPanelIDTag



TheControlPanelIDTagcontainsimportantinformationregardingtheelectricalandfuel

specificationsofthegraindryer.Italsoincludestheschematicnumberthatthedryeris

wiredto.Thisinformationishelpfulwhendeterminingpowerandfuelrequirementsfrom

yourlocalutilitysupplier.



ServiceInformation



Ourservicedepartmentwillprovideconsultationontheinstallation,operation,and

maintenancetoyou.Also,informationfromyouregardingencounteredoperationorservice

problemsthatarenotcoveredinthismanualwillbegreatlyappreciated.

GENERAL

5

01/01/2016



DeluxManufacturingCompanyhastrainedservicetechniciansavailabletoassistyouinthe

eventyouoryourdealercannotcorrectaproblem.AphonecalltoDeluxManufacturing

Companywillprovideananswertoyourserviceproblems.



DeluxManufacturingCompanykeepsacompleterecordofeachcustomerorder.However,

valuabletimecanbesavediftheinformationbelowisprovidedwithyourinquiry.Itis

suggestedthatyouobtainthemodelnumberandserialnumberlocatedintheelectrical

controlboxenclosureandkeepitlocatedforlaterreference.



WarrantyProcedures



Allwarrantyissues,partsandservicerequestsshouldbehandledthroughyourlocaldealer.

Inthecasenodealerorrepresentativeexistsinyourarea,oraconflictofinterestexistswith

yourdealerand/orrepresentative,pleasecontactthedepartmentofengineeringand

serviceatDeluxManufacturingCompanyforprocedurestofollow.



WarrantyonalldefectivepartsmanufacturedbyDeluxManufacturingCompanywillbe

limitedtothespecificationssetforthbytheinformationprovidedbyDeluxManufacturing

Companyinitsstandardlimitedwarrantypolicy.Warrantyonalldefectivepartsnot

manufacturedbyDeluxManufacturingCompanyislimitedtothewarrantiesprovidedby

thatpart’smanufacturer.Thisincludes,butisnotlimitedto,electricmotors,gearheads,

valves,regulatorsandotherparts.DeluxManufacturingCompanyisnotresponsiblefor

defectivepartsnotofitsmanufacture.



Authorizationforcreditorreplacementunderwarrantyfordefectivepartsormaterial

manufacturedbyDeluxManufacturingCompanywillnotbeissuedunlessstrictcompliance

isgiventothewarrantypartsreturnprocedureslistedbelow.WhencontactingDelux

ManufacturingCompanyinregardtothepoliciesandproceduressetforthinthismanual,

directallcorrespondenceandcallstothedepartmentofengineeringandserviceatDelux

ManufacturingCompany.



Exceptasspecifiedpreviously,referallwarrantyclaimstoyourdealer.



Warrantypartsreturnandcreditprocedure:



1) DeluxManufacturingCompanymustbenotifiedbywritingorphonewithinfifteen

(15)daysafteranallegedfailureofapartmanufacturedbyDeluxManufacturing

Companyisdiscovered.Failuretogivesuchnoticewithinthetimespecifiedshallbe

deemedanadmissionbythepurchaserthattheproductisasrepresentedand

warrantedbyDeluxManufacturingCompanyandfreefromalldefectsandDelux

ManufacturingCompanyshallbereleasedfromanyandallclaimsarisingoutoforin

connectionwiththesaleofthepartorproduct.



2) UponnotificationfrompurchaserthatapartmanufacturedbyDeluxManufacturing

Companyhasallegedlyfailed,thefailureiscoveredbythestandardlimitedwarranty

andtheoriginalwarrantyregistrationcardisonfilewithDeluxManufacturing

CompanyatitsKearney,Nebraskaheadquarters,arrangementswillbemadeby

GENERAL

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01/01/2016

DeluxManufacturingCompanytoshipthereplacementparttopurchaserwith

freightchargedatthestandardgroundshippingrate.



3) Oncethereplacementparthasbeenshipped,purchaserwillreceiveaninvoicefor

thevalueoftheequipmentshippedplustheshippingcharges.Purchasermustthen

fullycompleteareturnpartstagidentifyingtheallegedpartfailureandreturnsaid

tagalongwiththeallegedlyfailedparttoDeluxManufacturingCompanywithfreight

prepaidbypurchaser.Nowarrantycreditshallbegiventopurchaseronallegedly

failedpartsthatarenotreturnedtoDeluxManufacturingCompanywithinthirty(30)

daysfromdateofthediscoveryoftheallegedfailureorwithinfifteen(15)daysfrom

theshippingdateindicatedupontheinvoicesentwiththereplacementpart,

whicheverdateislater.Purchasermustuseproperpackingmaterialtoensure

againstdamageduringshipping.Anyshippingdamagecausedbyimproperpackingis

notcoveredunderthestandardlimitedwarranty.



4) Theinvoiceforthereplacementpartplusthefreightchargeremainspayableby

purchaseruntilsuchtimeastheallegedlyfailedparthasbeenreturnedwitha

completedreturnpartstagattachedandtheparthasbeeninspectedbyDelux

ManufacturingCompanytodetermineifthewarrantyclaimisvalid.Purchaserwill

thenreceivenotificationfromDeluxManufacturingCompanyastothereceiptofthe

defectivepartandDeluxManufacturingCompany’sfindingsonthewarrantyclaim

withinareasonabletimethereafter.



5) IfthepartisfoundtobedefectivebyDeluxManufacturingCompany,Delux

ManufacturingCompanyshallcredittheamountowedundertheinvoicesentwith

thereplacementpartexceptforthefreightincurredinshippingthereplacementpart

topurchaser.



6) IfthepartreturnedbypurchaserisfoundbyDeluxManufacturingCompanytobe

functionalandoperationalandincompliancewiththemanufacturedspecifications,it

willbereturneduponrequesttopurchaseratpurchaser’scost.Ifnorequestis

receivedbypurchaser,thepartshallbedestroyedafteraperiodoften(10)days.

DeluxManufacturingCompany’schargesforinspectionofanon‐defectiveDelux

ManufacturingCopartwillbesubjecttothestandardhourlyrateandzonecharges.



7) Nonon‐DeluxManufacturingCompanylaborornon‐DeluxManufacturingCompany

replacementpartwillbeauthorizedwithoutfirstanestimateofthecostofpartand

laborprovidedtoDeluxManufacturingCompany.Deviationsfromthisestimatewill

besolelyatthepurchaserordealer’scost.

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