Delta UNISAW Manual de usuario

UNISAW®

10"

Right

Tilting

Arbor

Saw

DATED

12-1-97

PART

NO.

422-04-651-0039

©Della

International

Machinery

Corp.

1997

TABLE

CONTENTS

SAFETY

RULES

FOR

ALL

TOOLS.3

ADDITIONAL

SAFETY

RULES

FOR

CIRCULAR

SAWS.4

UNPACKING

AND

CLEANING.5

ASSEMBLY

INSTRUCTIONS

Assembling

Starter

Box

Cabinet.7

Assembling

On/Off

Switch.8

Assembling

Extension

Wing.8

Assembling

Guide

Rails.9

Assembling

Blade

Guard

And

Splitter

Assembly.10

Fastening

Motor

Cord

And

Switch

Cord

Saw

Frame.13

Assembling

Motor

Cover.13

Assembling

Miter

Gage

And

Wrench

Holder

Brackets.14

Assembling

Rip

Fence

Holder

Brackets.14

Attaching

Literature

Holder

Saw

Cabinet.14

CONNECTING

SAW

POWER

SOURCE

Grounding

Instructions.16

SINGLE

PHASE

OPERATION

Three

Horsepower

Motors.16

Five

Horsepower

Motors.17

THREE

PHASE

OPERATION.17

MAGNETIC

PUSH

BUTTON

CONTROLS.17

OPERATING

CONTROLS

AND

ADJUSTMENTS

Starting

And

Stopping

The

Saw.17

Locking

Switch

The

“OFF”

Position.17

Blade

Raising

Mechanism.18

Blade

Tilting

Mechanism.18

Adjusting

And

Degree

Stops.19

Adjusting

Table.19

Rip

Fence

Operation

And

Adjustments.20

Adjusting

Table

Insert.20

Miter

Gage

Operation

And

Adjustment.21

MAINTENANCE

Changing

The

Saw

Blade.22

Replacing

Belts

And

Adjusting

Belt

Tension.22

OPERATION.22

Cross-Cutting.23

Ripping.24

Using

Accessory

Moulding

Cutterhead.24

Using

Accessory

Dado

Head.26

Using

Auxiliary

Wood

Facing

Rip

Fence.27

CONSTRUCTING

PUSH

STICK.27

PARTS,

SERVICE

WARRANTY

ASSISTANCE.28

WARRANTY.28

SAFETY

RULES

Woodworking

can

dangerous

safe

and

proper

operating

procedures

are

not

followed.

with

all

machinery,

there

are

certain

hazards

involved

with

the

operation

the

product.

Using

the

machine

with

respect

and

caution

will

considerably

lessen

the

possi¬

bility

personal

injury.

However,

normal

safety

precautions

are

overlooked

ignored,

personal

injury

the

operator

may

result.

Safety

equipment

such

guards,

push

sticks,

hold-downs,

featherboards,

goggles,

dust

masks

and

hearing

protection

can

reduce

your

potential

for

injury.

But

even

the

best

guard

won’t

make

for

poor

judgment,

carelessness

inattention.

Always

use

common

sense

and

exercise

caution

the

workshop.

procedure

feels

dangerous,

don’t

try

it.

Figure

out

alternative

procedure

that

feels

safer.

REMEMBER:

Your

personal

safety

your

responsibility.

This

machine

was

designed

for

certain

applications

only.

Delta

Machinery

strongly

recommends

that

this

machine

not

modified

and/or

used

for

any

application

other

than

that

for

which

was

designed.

you

have

any

questions

relative

particular

applica¬

tion,

NOT

use

the

machine

until

you

have

first

contacted

Delta

determine

can

should

performed

the

product.

DELTA

INTERNATIONAL

MACHINERY

CORP.

MANAGER

TECHNICAL

SERVICES

246

ALPHA

DRIVE

PITTSBURGH,

PENNSYLVANIA

15238

(IN

CANADA:

644

IMPERIAL

ROAD,

GUELPH,

ONTARIO

N1H

6M7)

WARNING:

FAILURE

THESE

RULES

MAY

RESULT

SERIOUS

PERSONAL

INJURY

FOR

YOUR

OWN

SAFETY,

READ

INSTRUCTION

MANUAL

BEFORE

OPERATING

THE

TOOL.

Learn

the

tool’s

application

and

limitations

well

the

specific

hazards

peculiar

it.

KEEP

GUARDS

PLACE

and

working

order.

ALWAYS

WEAR

EYE

PROTECTION.

GROUND

ALL

TOOLS.

tool

equipped

with

three-

prong

plug,

should

plugged

into

three-hole

electrical

receptacle.

adapter

used

accommodate

two-

prong

receptacle,

the

adapter

lug

must

attached

known

ground.

Never

remove

the

third

prong.

REMOVE

ADJUSTING

KEYS

AND

WRENCHES.

Form

habit

checking

see

that

keys

and

adjusting

wrenches

are

removed

from

tool

before

turning

"on.”

KEEP

WORK

AREA

CLEAN.

Cluttered

areas

and

benches

invite

accidents.

DON’T

USE

DANGEROUS

ENVIRONMENT.

Don’t

use

power

tools

damp

wet

locations,

expose

them

rain.

Keep

work

area

well-lighted.

KEEP

CHILDREN

AND

VISITORS

AWAY.

All

children

and

visitors

should

kept

safe

distance

from

work

area.

AKE

WORKSHOP

CHILDPROOF

with

padlocks,

master

switches,

removing

starter

keys.

10.

DON’T

FORCE

TOOL.

will

the

job

better

and

safer

the

rate

for

which

was

designed.

11.

USE

RIGHT

TOOL.

Don’t

force

tool

attachment

job

for

which

was

not

designed.

12.

WEAR

PROPER

APPAREL.

loose

clothing,

gloves,

neckties,

rings,

bracelets,

other

jewelry

get

caught

moving

parts.

Nonslip

footwear

recommended.

Wear

protective

hair

covering

contain

long

hair.

13.

ALWAYS

USE

SAFETY

GLASSES.

Wear

safety

glasses.

Everyday

eyeglasses

only

have

impact

resistant

lenses;

they

are

not

safety

glasses.

Also

use

face

dust

mask

cutting

operation

dusty.

14.

SECURE

WORK.

Use

clamps

vise

hold

work

when

practical.

It’s

safer

than

using

your

hand

and

frees

both

hands

operate

tool.

15.

DON’T

OVERREACH.

Keep

proper

footing

and

balance

all

times.

16.

MAINTAIN

TOOLS

TOP

CONDITION.

Keep

tools

sharp

and

clean

for

best

and

safest

performance.

instructions

for

lubricating

and

changing

accessories.

17.

DISCONNECT

TOOLS

before

servicing

and

when

changing

accessories

such

blades,

bits,

cutters,

etc.

18.

USE

RECOMMENDED

ACCESSORIES.

The

use

accessories

and

attachments

not

recommended

Delta

may

cause

hazards

risk

injury

persons.

19.

REDUCE

THE

RISK

UNINTENTIONAL

START¬

ING.

Make

sure

switch

“OFF”

position

before

plugging

power

cord.

20.

NEVER

STAND

TOOL.

Serious

injury

could

occur

the

tool

tipped

the

cutting

tool

accidentally

contacted.

21.

CHECK

DAMAGED

PARTS.

Before

further

use

the

tool,

guard

other

part

that

damaged

should

care¬

fully

checked

ensure

that

will

operate

properly

and

perform

its

intended

function

check

for

alignment

moving

parts,

binding

moving

parts,

breakage

parts,

mounting,

and

any

other

conditions

that

may

affect

its

operation.

guard

other

part

that

damaged

should

properly

repaired

replaced.

22.

DIRECTION

FEED.

Feed

work

into

blade

cutter

against

the

direction

rotation

the

blade

cutter

only.

23.

NEVER

LEAVE

TOOL

RUNNING

UNATTENDED.

TURN

POWER

OFF.

Don’t

leave

tool

until

comes

complete

stop.

24.

DRUGS,

ALCOHOL,

MEDICATION.

not

operate

tool

while

under

the

influence

drugs,

alcohol

any

medication.

25.

MAKE

SURE

TOOL

DISCONNECTED

FROM

POWER

SUPPLY

while

motor

being

mounted,

connected

re¬

connected.

26.

WARNING:

The

dust

generated

certain

woods

and

wood

products

can

injurious

your

health.

Always

oper¬

ate

machinery

well

ventilated

areas

and

provide

for

proper

dust

removal.

Use

wood

dust

collection

systems

whenever

possible.

ADDITIONAL

SAFETY

RULES

FOR

CIRCULAR

SAWS

WARNING:

not

operate

your

saw

until

com¬

pletely

assembled

and

installed

according

the

instruc¬

tions.

YOU

ARE

NOT

thoroughly

familiar

with

the

opera¬

tion

circular

saws,

obtain

advice

from

your

supervisor,

instructor,

other

qualified

person.

ALWAYS

use

guard,

splitter

and

anti-kickback

fingers

ail

“thru-sawing"

operations.

Thru-sawing

operations

are

those

when

the

blade

cuts

completely

through

the

workpiece

ripping

cross-cutting.

ALWAYS

hold

the

work

firmly

against

the

miter

gage

fence.

NEVER

use

the

fence

cut-off

gage

when

cross¬

cutting.

MOVE

the

rip

fence

out

the

way

when

cross¬

cutting.

NEVER

perform

any

operation

"free-hand”

which

means

using

your

hands

support

guide

the

work-

piece.

Always

use

either

the

fence

miter

gage

posi¬

tion

and

guide

the

work.

ALWAYS

use

push

stick

for

ripping

narrow

stock.

Refer

ripping

applications

instruction

manual

where

the

push

stick

covered

detail.

AVOID

kickbacks

(work

thrown

back

toward

you)

by:

Keeping

blade

sharp.

Keeping

rip

fence

parallel

the

saw

blade.

Keeping

splitter

and

anti-kickback

fingers

and

guard

place

and

operating.

Not

releasing

the

work

before

pushed

all

the

way

past

the

saw

blade.

Not

ripping

work

that

twisted

warped

does

not

have

straight

edge

guide

along

the

fence.

10.

AVOID

awkward

operations

and

hand

positions

where

sudden

slip

could

cause

your

hand

move

into

the

cutting

tool.

11.

ALWAYS

keep

hands

and

fingers

away

from

the

blade.

12.

NEVER

stand

have

any

part

your

body

line

with

the

path

the

saw

blade.

13.

NEVER

reach

behind

over

the

cutting

tool

with

either

hand

for

any

reason.

14.

DIRECTION

FEED.

Feed

work

into

blade

cutter

against

the

direction

rotation

the

blade

cutter

only.

15.

NOT

feed

the

material

too

fast

while

cutting.

Feed

the

material

only

fast

enough

that

the

blade

will

cut.

16.

NEVER

attempt

free

stalled

saw

blade

without

first

turning

the

saw

“OFF.”

17.

NEVER

start

the

saw

with

the

workpiece

pressed

against

the

blade.

18.

NEVER

turn

the

saw

“ON”

before

clearing

the

table

all

objects

(tools,

scraps

wood,

etc.).

19.

ALWAYS

STOP

the

saw

before

removing

scrap

pieces

from

the

table.

20.

NEVER

perform

layout,

assembly

set-up

work

the

table

while

the

saw

operating.

21.

PROVIDE

adequate

support

the

rear

and

sides

the

saw

table

for

wide

long

workpieces.

22.

WHEN

cutting

mouldings,

NEVER

run

the

stock

be¬

tween

the

fence

and

the

moulding

cutterhead.

23.

NEVER

use

solvents

clean

plastic

parts.

Solvents

could

possibly

dissolve

otherwise

damage

the

material.

Only

soft

damp

cloth

should

used

clean

plastic

parts.

24.

SHOULD

any

part

your

circular

saw

missing,

damaged,

fail

any

way,

any

electrical

components

fail

perform

properly,

shut

off

switch

and

remove

plug

from

power

supply

outlet.

Replace

missing,

damaged

failed

parts

before

resuming

operation.

25.

ADDITIONAL

INFORMATION

regarding

the

safe

and

proper

operation

this

product

available

from

the

National

Safety

Council,

1121

Spring

Lake

Drive,

Itasca,

60143-3201,

the

Accident

Prevention

Manual

for

Industrial

Operations

and

also

the

Safety

Data

Sheets

provided

the

NSC.

Please

also

refer

the

American

National

Standards

Institute

ANSI

01.1

Safety

Require¬

ments

for

Woodworking

Machinery

and

the

U.S.

Depart¬

ment

Labor

OSHA

1910.213

Regulations.

26.

SAVE

THESE

INSTRUCTIONS.

Refer

them

often

and

use

them

instruct

others.

UNPACKING

AND

CLEANING

Carefully

unpack

the

saw

and

all

loose

items

from

the

shipping

container(s).

Remove

packing

from

around

the

motor.

Clean

all

loose

parts

and

remove

the

protective

coating

from

the

machined

surface

the

saw

table.

This

coating

may

removed

with

soft

cloth

moistened

with

kerosene

(do

not

use

acetone,

gasoline,

lacquer

thinner

for

this

purpose).

Figures

and

illustrate

the

saw

and

all

loose

items

supplied

with

your

machine.

Unisaw

Motor

cover

Gasket

for

motor

cover

Fence

hangers

(2)

Miter

gage

hanger

Wrench

hook

#10

1/2"

long

hex

washer

head

screw

(12)

(2)

used

for

wrench

hook

(2)

used

for

miter

gage

hanger

(4)

used

for

fence

hangers

(4)

used

for

motor

cover

Latch

for

motor

cover

Miter

gage

Arbor

wrenches

for

mounting

LVCstartejibox

tocabinet

1/4-20

1/2"

long

hex

head

cap

screw

1/4"

I.D.

lock

washer

1/4"

flat

washer

for

mounting

blade

guard

and

splitter

Blade

guard

and

splitter

Support

rod

5/8"

internal

tooth

washer

17-

5/8"-

jam

nut

Upper

bracket

for

splitter

Fig.

Lower

bracket

for

support

rod

5/16

long

hex

cap

screws

(4)

5/16"

I.D.

lock

washers

(3)

5/16"

I.D.

flat

washers

(2)

Fig.

for

mounting

guide

ails

Special

screws

(4)

Spacers

(4)

3/8-24

Hex

nuts

(2)

Front

guide

rail

Rear

guide

rail

for

mounting

extension

win

Fiat

washers

(3)

7/16-20

1-1/4

Hex

head

screws

(3)

Extension

wing

Rip

fence

ASSEMBLY

INSTRUCTIONS

WARNING:

FOR

YOUR

OWN

SAFETY,

NOT

CONNECT

THE

SAW

THE

POWER

SOURCE

UNTIL

THE

SAW

COMPLETELY

ASSEMBLED

AND

YOU

HAVE

READ

AND

UNDERSTOOD

THE

ENTIRE

OWNER’S

MANUAL.

ASSEMBLING

STARTER

BOX

CABINET

you

purchased

the

machine

with

magnetic

push

button

electrical

controls,

the

saw

shipped

with

the

starter

box

completely

wired

the

switch

and

motor.

However,

the

starter

box

must

mounted

the

saw

cabinet.

assemble

the

starter

box

(A)

Fig.

the

saw

cabinet,

proceed

follows:

From

the

inside

rear

the

saw

cabinet,

insert

three

1/4-20

1/2"

hex

head

screws

with

flat

washers

and

lockwashers

into

the

holes

(B)

Fig.

the

cabinet.

Line

the

three

tapped

holes

(C)

Fig.

the

starter

box

with

the

screws

and

secure

the

starter

box

(A),

the

saw

cabinet.

Figure

illustrates

the

starter

box

(A)

assembled

the

saw

cabinet.

Fig.

ASSEMBLING

ON/OFF

SWITCH

The

switch

(A)

Fig.

shipped

mounted

the

inside

lip

the

left

extension

wing

(B)

with

the

ON/OFF

button

facing

inward

prevent

damage

during

transit.

Remove

the

5/16-18x1"

flat

head

screw,

flat

washer

and

hex

nut

(C)

Fig.

holding

the

switch

bracket

the

front

inside

lip

the

left

extension

wing

and

rotate

the

switch

and

bracket

180

degrees.

NOT

discard

hard¬

ware.

Fig.

Reassemble

the

switch

bracket

(A)

Fig.

10,

through

the

same

hole

the

inside

lip

the

extension

wing

uisng

the

hardware

that

was

removed

STEP

Fig.

IMPORTANT:

YOU

PURCHASED

THE

UNISAW

WITH

DELTA

UNIFENCE,

PRECISION

BIESEMEYER

FENCE

SYSTEM,

REFER

THE

INSTRUCTION

MANUAL

SUPPLIED

WITH

THE

PRODUCT

FOR

ASSEMBLY

INFORMATION

ASSEMBLING

EXTENSION

WING

Assemble

extension

wing

(A)

Fig.

11,

the

right

hand

side

the

saw

table

using

three

1-1/4"

long

hex

head

screws

(B)

and

flat

washers

supplied.

Use

straight

edge

(C)

Fig.

12,

make

certain

the

extension

wing

level

with

the

saw

table

before

tightening

three

screws

(B)

Fig.

11.

NOTE:

Make

certain

the

left

extension

wing

also

level

with

the

saw

table

the

same

manner.

Adjust

necessary.

Fig.

♦

ASSEMBLING

GUIDE

RAILS

The

guide

rail

(A)

Fig.

13,

with

the

graduations,

assembled

the

front

the

table

with

the

gradua¬

tions

the

position

Fasten

the

guide

rail

the

table

using

two

special

screws

(B)

Fig.

14,

spacers

(C),

and

hexagon

nuts

(D).

The

rear

guide

rail

(E)

Fig.

15,

assembled

the

table

the

same

manner,

with

the

exception

that

the

special

screws

that

fasten

the

guide

rail

the

table

are

threaded

into

the

two

tapped

holes

the

rear

the

table.

Assemble

the

four

plugs

(F)

Fig.

16,

the

ends

each

guide

rail.

Fig.

ASSEMBLING

BLADE

GUARD

AND

SPLITTER

ASSEMBLY

MAKE

CERTAIN

THE

MACHINE

DISCON¬

NECTED

FROM

THE

POWER

SOURCE.

Remove

the

table

insert.

Raise

the

saw

arbor

far

will

and

remove

the

saw

blade

from

the

machine

following

instructions

under

section

“REMOVING

SAW

BLADE’’.

The

inside

splitter

mounting

bracket

(A)

Fig.

17,

assembled

the

inside

the

saw

and

aligned

the

factory.

check

the

alignment

the

bracket

(A)

the

inside

arbor

flange

(C),

remove

screw

and

splitter

fastener

plate

(B)

Fig.

17.

Fig.

sing

straight

edge

(D)

Fig.

18,

check

see

the

splitter

bracket

(A)

aligned

with

the

inside

blade

flange

(C).

Check

both

the

top

and

bottom

bracket

(A)

with

top

and

bottom

flange

(C).

Fig.

adjustment

necessary,

loosen

two

screws

(F)

Fig.

19,

and

adjust

splitter

bracket

(A)

until

aligned

with

the

blade

flange;

tighten

two

screws

(F).

Fig.

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