Dekker RVL007 Manual de usuario

Oil-Sealed Rotary Vane Vacuum Pumps

RVL007, RVL010, RVL016, RVL030,

RVL040, RVL080, RVL125, RVL185,

RVL212, RVL400

INSTRUCTION MANUAL

300943860_A

Original instructions

Trademark credit

DEKKER and the DEKKER logo are trademarks.

Disclaimer

The content of this manual may change from time to time without

notice. We accept no liability for any errors that may appear in this

manual nor do we make any expressed or implied warranties

regarding the content. As far as practical we have ensured that the

products have been designed and constructed to be safe and without

risks when properly installed and used in accordance with their

operating instructions.

We accept no liability for loss of prot, loss of market or any other

indirect or consequential loss whatsoever.

Product warranty and limit of liability are dealt with in our standard

terms and conditions of sale or negotiated contract under which this

document is supplied.

You must use this product as described in this manual. Read the

manual before you install, operate, or maintain the product.

Contents

1. Safety and compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1. Denition of Warnings and Cautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2. Trained personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.3. Safety symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2. Important safety information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.1. General precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.2. Safety precautions during installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.3. Safety precautions during operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.4. Safety precautions during maintenance or repair. . . . . . . . . . . . . . . . . . . 12

3. Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.1. Vacuum and ow rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2. Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.3. Air ow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.4. Oil ow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4. Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.1. Pump performance graphs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.2. Reference conditions and limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.3. Pump data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4.4. Motor data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

5. Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.1. Dimension drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.2. Installation guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5.3. Motor installation (if applicable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.4. Electrical connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

5.5. Pictographs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

6. Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

6.1. Initial start-up preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

6.2. Intake lter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

6.3. Start the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

6.4. During operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

6.5. Stop the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

6.6. Taking out of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

7. Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

7.1. Preventive maintenance schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

7.2. Oil specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

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7.3. Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

7.4. Service kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

7.5. Disposal of used material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

8. Adjustments and servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

8.1. Drive motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

8.2. Exhaust lter replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

8.3. Oil and oil lter change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

8.4. Cleaning the intake lter (optional) element. . . . . . . . . . . . . . . . . . . . . . . 58

8.5. Replacing V-belts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

8.6. V-belt tensioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

8.6.1. How to use the V-belt tension meter. . . . . . . . . . . . . . . . . . . . . . . . . . 59

9. Fault nding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

10. Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

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List of Figures

Figure 1: Vacuum and ow rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Figure 2: Pump components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Figure 3: Air ow components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Figure 4: Flow diagram-RVL007 and RVL010. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Figure 5: Flow diagram-RVL016. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Figure 6: Flow diagram-RVL030 and RVL040. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Figure 7: Flow diagram-RVL080, RVL185 and RVL212. . . . . . . . . . . . . . . . . . . . . . . . 22

Figure 8: Flow diagram-RVL125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Figure 9: Flow diagram-RVL400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Figure 10: RVL007 (50 Hz - 60 Hz). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Figure 11: RVL010 (50 Hz - 60 Hz). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Figure 12: RVL016 (50 Hz - 60 Hz). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Figure 13: RVL030 (50 Hz - 60 Hz). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Figure 14: RVL040 (50 Hz - 60 Hz). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Figure 15: RVL080 (50 Hz - 60 Hz). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Figure 16: RVL125 (50 Hz - 60 Hz). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Figure 17: RVL185 (50 Hz - 60 Hz). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Figure 18: RVL212 (50 Hz - 60 Hz). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Figure 19: RVL400 (50 Hz - 60 Hz). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Figure 20: Dimension drawing RVL007. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Figure 21: Dimension drawing RVL010. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Figure 22: Dimension drawing RVL016. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Figure 23: Dimension drawing RVL030. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Figure 24: Dimension drawing RVL040. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Figure 25: Dimension drawing RVL080. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Figure 26: Dimension drawing RVL125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Figure 27: Dimension drawing RVL185. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Figure 28: Dimension drawing RVL212. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Figure 29: Dimension drawing RVL400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Figure 30: Motor coupling half position RVL080. . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Figure 31: Motor coupling half position RVL185 and RVL212. . . . . . . . . . . . . . . . . . 46

Figure 32: Belt tensioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

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1. Safety and compliance

1.1. Denition of Warnings and Cautions

NOTICE:

For safe operation from the start, read these instructions carefully

before you install or commission the equipment and keep them safe

for future use.

Read all the safety instructions in this section and the rest of this

manual carefully and make sure that you obey these instructions. The

equipment must only be operated and maintained by trained

personnel in the proper condition and as described in this instruction

manual.

Obey local and state requirements and regulations. If you have any

questions about safety, operation or maintenance of the device,

please contact our nearest subsidiary.

Important safety information is highlighted as warning and caution

instructions. Obey these instructions.

WARNING:

If you do not obey a warning, there is a risk of injury or death.

Different symbols are used according to the type of hazard.

CAUTION:

If you do not obey a caution, there is a risk of minor injury, damage to

equipment, related equipment or process.

NOTICE:

Information about properties or instructions for an action which, if

ignored, will cause damage to the pump or the system.

We reserve the right to change the design and the stated data. The

illustrations are not binding.

Keep the instructions for future use.

1.2. Trained personnel

“Trained personnel” for the operation of this equipment are

03/2021 - ©DekkerPage 6300943860_A

300943860_A - Safety and compliance

▪skilled workers with knowledge in the elds of mechanics, electrical

engineering, pollution abatement and vacuum technology and

▪personnel specially trained for the operation of vacuum pumps.

03/2021 - ©DekkerPage 7300943860_A

300943860_A - Safety and compliance

1.3. Safety symbols

The safety symbols on the products show the areas where care and

attention is necessary.

The safety symbols that follow are used on the product or in the

product documentation.

Warning/Caution

An appropriate safety instruction must be followed or

caution to a potential hazard exists.

Warning - Automatic start up

The equipment can be remotely started.

03/2021 - ©DekkerPage 8300943860_A

300943860_A - Safety and compliance

2. Important safety information

2.1. General precautions

WARNING: AUTOMATIC RESTART AFTER VOLTAGE

FAILURE

Risk of injury and damage to equipment. If the machine is equipped

with an automatic restart after voltage failure function and if this

function is active, the machine will restart automatically when the

power is restored if it was running when the power was interrupted.

1. The operator must employ safe working practices and observe all

related work safety requirements and regulations.

2. If any of the following statements does not comply with the

applicable legislation, the stricter of the two shall apply.

3. The vacuum pump is designed for handling atmospheric air only.

No other gases, vapours or fumes should be exposed to the vacuum

pump intake or processed by the vacuum pump.

4. Before any maintenance, repair work, adjustment or any other non-

routine checks, stop the vacuum pump, press the emergency stop

button, switch off the voltage and make sure that the pump system

is at atmospheric pressure level. In addition, the power isolating

switch must be opened and locked.

5. Avoid contact with pump intake during operation.

6. The owner is responsible for maintaining the unit in a safe

operating condition. Parts and accessories shall be replaced if

unsuitable for safe operation.

7. Do not walk or stand on the unit or its components.

2.2. Safety precautions during installation

The machine must only be lifted using suitable equipment in

accordance with the applicable safety regulations. Loose or pivoting

parts must be securely fastened before lifting. It is strictly forbidden to

stay in the risk zone under a lifted load. Lifting acceleration and

deceleration must be kept within safe limits. Wear a safety helmet

when working in the area of overhead or lifting equipment.

1. The unit is designed for indoor use. If the unit is installed outdoors,

special precautions must be taken, consult your supplier.

2. Place the machine where the ambient air is as cool and clean as

possible. If necessary, install a suction duct. Do not obstruct the air

inlet. Water handling capacity is limited.

3. Blanking anges, plugs, caps and desiccant bags must be removed

before connecting the pipes.

4. Air hoses must be of the correct size and suitable for the working

pressure. Never use frayed, damaged or worn hoses. Distribution

03/2021 - ©DekkerPage 9300943860_A

300943860_A - Important safety information

pipes and connections must be of the correct size and suitable for

the working pressure.

5. The aspirated air must be free of ammable fumes, vapours and

particles, e.g. paint solvents that can lead to internal re or

explosion.

6. Arrange the air intake such that loose clothing worn by people

cannot be sucked in.

7. No external force may be exerted on the inlet and outlet

connections, the connected pipes must be free of strain.

8. If remote control is installed, the machine must bear a clear sign

stating:

DANGER: This machine is remotely controlled and may start

without warning.

The operator must make sure that the machine is stopped,

depressurised and that the electrical isolating switch is open, locked

and labelled with a temporary warning before any maintenance or

repair. As a further safeguard, persons switching remotely

controlled machines must take adequate precautions to make sure

that there is no one checking or working on the machine. To this

end, a suitable notice shall be afxed to the start equipment.

9. Air-cooled machines must be installed in such a way that an

adequate ow of cooling air is available and that the exhausted air

does not recirculate to the inlet.

10. The electrical connections must correspond to the applicable codes.

The machines must be earthed and protected against short circuits

by fuses in all phases. A lockable power isolating switch must be

installed near the pump.

11. On machines with an automatic start/stop system or if the

automatic restart function after voltage failure is activated, a sign

stating "This machine may start without warning" must be afxed

near the instrument panel.

12. In multiple vacuum pump systems, manual valves must be installed

to isolate each pump. Non-return valves (check valves) must not be

relied upon for isolating multiple systems.

13. Never remove or tamper with the safety devices, guards or

insulation installed on the machine.

14. Piping or other parts with a temperature in excess of 70 ˚C (158 ˚F)

and which may be accidentally touched by personnel in normal

operation must be guarded or insulated. Other high temperature

piping must be clearly marked.

15. For water-cooled machines, the cooling water system installed

outside the machine has to be protected by a safety device with set

pressure according to the maximum cooling water inlet pressure.

16. If the ground is not level or has variable inclination, consult the

manufacturer.

17. Pump outlet air contains traces of oil mist. Make sure that it is

compatible with the working environment.

300943860_A - Important safety information

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