Deitz PHARMAFILL CS10 Manual de usuario
Model CS10 Cotton Inserter
Operation Manual
Pharmafill Model CS10 Operation Manual
May 2023 Page
2
CONTENTS
1. INTRODUCTION ______________________________________________ 5
2. SPECIFICATIONS ______________________________________________ 7
3. INSTALLATION
A. Unpacking ______________________________________________ 9
B. Commissioning ______________________________________________ 9
C. Compressed Air ______________________________________________ 9
D. Electric _____________________________________________ 10
4. FEATURES
A. General _____________________________________________ 11
B. Operator Interface (Control Panel)_________________________________ 11
C. Safety Enclosure _____________________________________________ 12
D. Turrets _____________________________________________ 12
E. Rollers _____________________________________________ 13
F. Shelf _____________________________________________ 13
G. Air Pressure Controls___________________________________________ 14
H. Bottle Indexing and Bottle Sensors ________________________________ 14
I. Optional Tamper –contact Deitz Co. for availability___________________ 15
J. Lift Platform _____________________________________________ 15
5. OPERATION
A. Control Panel _____________________________________________ 17
B. Insert Cotton ______________________________________________19
Show Values _____________________________________________ 21
C. Adjust Settings _____________________________________________ 22
Cotton Length
Number Of Pieces
Release Time
Dwell Time
D. Change Height _____________________________________________ 24
E. Open Rollers _____________________________________________ 25
F. Clear Tubes _____________________________________________ 27
G. Extend Insert Rods_____________________________________________ 28
H. One Step Index _____________________________________________ 30
I. Index Bottles Only _____________________________________________ 31
J. Set Count To Zero _____________________________________________ 33
K. Options _____________________________________________ 35
L. Technician Only _____________________________________________ 37
Pharmafill Model CS10 Operation Manual
May 2023 Page
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6. SETUP FOR A RUN
QUICKSTART _____________________________________________ 38
A. Start Up _____________________________________________ 39
B. Setup Conveyor _____________________________________________ 39
C. Adjust Settings _____________________________________________ 39
D. Adjust Machine Height _________________________________________ 39
E. Load Cotton Coil _____________________________________________ 39
F. Setup Bottles _____________________________________________ 40
G. This section intentionally left blank ________________________________42
H. Test Cotton Inserting ___________________________________________ 42
7. RUNNING PRODUCTION
QUICKSTART _____________________________________________ 43
A. Start Up _____________________________________________ 44
B. Check Cotton _____________________________________________ 44
C. Check Bottles _____________________________________________ 44
D. Test Operation _____________________________________________ 44
E. Begin Operation _____________________________________________ 44
F. Stopping the Machine Manually___________________________________ 44
G. When the Machine Stops Automatically ____________________________ 44
8. ROUTINE MAINTENANCE
A. Insertion Air Cylinders__________________________________________ 46
B. Compressed Air Filters__________________________________________ 47
C. Cooling Fan Air Filters _________________________________________ 47
D. Lubrication _____________________________________________ 48
E. General Cleaning _____________________________________________ 48
9. TECHNICAL INFORMATION
A. Cycle of Operation_____________________________________________ 49
B. Troubleshooting _____________________________________________ 50
Bottles fall over or jump suddenly.
Plunger crushes or damages the product.
Cotton comes out top of bottle.
Synthetic cotton issues: Rayon and polyester.
Turret not centered on insertion cylinders.
Insertion cylinders extend, then machine stops in extended position.
Insertion cylinders extend, then retract, then machine stops, will not cycle again.
Message: “TURRET ROTATE ERROR”.
Message: “ROLLER TRAVEL ERROR”.
C. Options _____________________________________________ 52
D. Technical Notes/Drawing Index __________________________________ 53
(Technical Notes/Drawings Begin After Last Page)
Pharmafill Model CS10 Operation Manual
May 2023 Page
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Warning
This machine contains moving parts and
operates automatically. This may present a
hazard to personnel.
Never operate this machine with any covers or guards removed or any guard switches or
safety devices removed or bypassed.
Only people who have been correctly trained should operate or clean this machine.
Only people who are correctly qualified and trained should carry out maintenance, installation
or any other service work.
Never clean or service the machine without isolating
the electrical supply and isolating the air supply.
Always test for the presence of voltage before touching or working on electrical components.
Note that there might be other requirements that could apply.
Refer to the manuals supplied by the component manufacturers for further safety instructions.
Pharmafill Model CS10 Operation Manual
May 2023 Page
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Section 1: INTRODUCTION
Thank you for purchasing a Pharmafill Model CS10 Cotton Inserter. We at Deitz Company hope you
will find that the Model CS10 meets or exceeds your expectations and requirements for an
affordable, reliable, and innovative addition to your packaging operation.
Pharmafill products are designed and manufactured by Deitz Company Inc., in Wall, NJ, USA. We
have manufactured machinery for the bottle filling industry since 1966 and began directly marketing
our Pharmafill line in 1993. We are a small (but growing) family-owned business that emphasizes
quality, innovation, and superior customer service.
If you have any questions or comments, please contact us by phone or visit our website. Chances are
someone whose last name is Deitz will handle your inquiry personally.
Deitz Company Inc.
PO Box 1108
1750 Route 34
Wall, NJ, USA 07719
Tel 732-681-0200
Fax 732-681-8468
Web site deitzco.com or
pharmafill.com
The operation manual is designed to make it easier for you to know the machine and to make use of
its intended range of operation. It contains important instructions on how to operate the machine
safely, adequately, and economically. Observing these instructions helps to avoid risks, to reduce
cost for repair work and machine downtime, and enhances the machine’s operational reliability and
lifetime.
The operation instructions are to be supplemented by further instructions due to existing national
regulations on accident prevention and environmental protection.
If used in compliance with the instructions contained in this manual and if safety devices are
regularly maintained and properly working, this machine is not dangerous to the operator.
This manual is to be kept accessible to all operators using this machine and it is assumed that before
use the operator will read fully and understand this manual and will follow the instructions stated
within.
As this machine may be used in the packaging of hazardous substances, the operator should be
aware of the precautions required for these substances.
Pharmafill Model CS10 Operation Manual
May 2023 Page
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In addition to the operating instructions and the binding regulations on accident prevention valid in
the country where the machine is being used and at its operational site, the recognized technical rules
on safe and proper working must be observed as well.
These operating instructions and the information contained therein have been compiled with due
care and attention. However, DEITZ COMPANY does not take any responsibility for misprints,
translation errors or other errors and any damage resulting from.
DEITZ COMPANY retains the right to make changes to the described products to improve
functionality, reliability, and design. The measurements or data shown on schematics, sketches and
photos are not binding. They are for description purposes.
The information and drawings found in the operation manual are the intellectual property of DEITZ
COMPANY and may not be copied or given to third parties.
Pharmafill Model CS10 Operation Manual
May 2023 Page
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Section 2: SPECIFICATIONS
MODEL CS10 COTTONER
TYPE AD 1070
TURRET TUBE LENGTH 3, 4 or 5 inches
TURRET TUBE DIAMETER .75 or 1 inch
COTTON TYPE Natural or Synthetic (Rayon, Polyester) Coil
COTTON WEIGHT 6 TO 20 gm
COTTON LENGTH OUTPUT 2 to 9 inches
MAX. OUTPUT SPEED (3” turrets) 180 per minute
MAX. OUTPUT SPEED (4” turrets) 172 per minute
MAX. OUTPUT SPEED (5” turrets) 165 per minute
Maximum output speed will vary with input air pressure, quality of input air and the age and/or
condition of the machine components. Final (actual) output will also depend on the characteristics of
the cotton used and the speed at which cotton, and bottles are fed to the machine.
HEIGHT ADJUSTMENT RANGE 9”
MINIMUM BOTTLE HEIGHT 1” (for standard conveyor height of 36”)
(Continued on next page)
TURRET
LENGTH
TURRET INSIDE
DIAMETER
COTTON
WEIGHT
COTTON
LENGTH MAX
3 inches
.75 inch
6 to 12 gm
5 inches
3
1.00
9 to 20
5
4
.75
6 to 12
7
4
1.00
9 to 20
7
5
.75
6 to 12
9
5
1.00
9 to 20
9
Pharmafill Model CS10 Operation Manual
May 2023 Page
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INPUT REQUIREMENTS
VOLTAGE* 115 VAC
CYCLES 50/60 HZ
PHASE 1
AMPERAGE 20 AMPS
COMPRESSED AIR** 3.0 FT3/MIN AT 80 LB/IN2
ROOM HUMIDITY 85% RH NON-CONDENSING
*Other input voltages are available as factory options if specified at the time of order
** Compressed air must be clean and dry, free of moisture (water) and oil.
PHYSICAL DIMENSIONS
WEIGHT 800 LBS
FLOOR FOOTPRINT 49” WIDE X 40-1/2” DEEP
HEIGHT ADJUSTABLE FROM 56” TO 64” ***
FILLING HEIGHT ADJUSTABLE FROM 37-1/4 TO 45-/14” ***
STANDARD CONVEYOR HEIGHT 36” TO TOP SURFACE ***
BOTTLE HEIGHT FROM 1” TO 9” ***
*** May be adjusted further by adjusting or modifying leveling feet.
Pharmafill Model CS10 Operation Manual
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Section 3. INSTALLATION
A. Unpacking
B. Commissioning
C. Compressed Air
D. Electric
3A. Unpacking
❑Carefully remove equipment from crate and remove all packing materials.
❑Inspect all supplied equipment for damage (if any damage is present, please notify DEITZ
COMPANY immediately).
❑Assemble any components such as control panels, etc. using the drawings in this manual as a
guide for mechanical, electrical, and pneumatic assembly.
❑Position the machine on the line and adjust the legs of the machine to level the machine. Note
that the machine is designed for a standard conveyor height of 36 inches from the floor to the
top of the belt.
3B. Commissioning
❑Check that the machine is correctly installed, levelled up and aligned.
❑Check that there are no loose bolts or screws and that all electrical connections are tight.
❑Ensure that the machine isolator (main disconnect switch) is in the OFF position.
❑Do not “megger” the machine (high voltage insulation test) as damage to electronic
components may result.
❑Apply power to the machine and check polarity and voltage of the incoming supply.
❑Check that all emergency stops work correctly.
❑Check that all guard switches operate correctly.
❑Check that the machine operates correctly.
3C. Compressed Air
CONNECT
COMPRESSED
AIR HERE
Pharmafill Model CS10 Operation Manual
May 2023 Page
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❑Compressor must be adequate to meet the specifications (see Section 2).
❑The supply air should be clean and dry, free of condensation and oil.
❑Connect the pneumatic supply.
❑Apply compressed air to the machine and turn both pressure regulators to 80 PSI.
❑Check for air leaks and rectify any leaks found.
3D. Electric
❑Power source must be adequate to meet the specifications (see Section 2).
❑Check the polarity and voltage of the incoming supply.
❑The machine must be solidly earthed.
❑Make sure the Main Disconnect Switch is in the OFF position. If it is not, no action will take
place, but this is good practice.
❑Connect the main electrical supply.
❑Turn the Main Disconnect Switch to the ON position. No action will take place.
❑To confirm that the machine is powered up, the Operator Interface panel should be lit.
❑The machine is now ready for operation.
MAIN
ELECTRICAL
SUPPLY
CORD
GUARD
DOOR
CLOSED
GUARD
DOOR
OPENED
MAIN
DISCONNECT
SWITCH
MAIN
DISCONNECT
SWITCH
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