Deif IMD 100 Manual de usuario

INSTALLATION INSTRUCTIONS

Integrated motor drive

IMD 100

Document no.: 4189360005 Rev.: B

Date: 2020-01-20

Language: EN-GB

DEIF A/S ∙ Frisenborgvej 33 ∙ DK-7800 Skive

Tel.: +45 9614 9614 ∙ Fax: 9614 9615

[email protected]m ∙ www.deifwindpower.com

IMD 100 Installation instructions 4189360005 Rev. B

www.deifwindpower.com Page 2 of 45

Disclaimer

The contents of this document are subject to revision without notice. DEIF A/S shall have no liability for any

error or damages of any kind resulting from the use of this document. DEIF A/S customers may copy and

use the information from this manual in own manuals without additional permission from DEIF A/S.

The English version of this document is the original language, and always takes precedence if there is any

discrepancy with a translation of the document.

Trademarks

DEIF

DEIF is a registered trademark of DEIF A/S

Torx®

Torx® is a registered trademark of Acument Intellectual Properties,

LLC in the United States or other countries

All trademarks mentioned in this manual are the properties of their respective owners.

IMD 100 Installation instructions 4189360005 Rev. B Contents 
 
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Contents 
Introduction...................................................................................................................... 5 
1 Conventions......................................................................................................................5 
Safety precautions .......................................................................................................... 6 
1 Mechanical work...............................................................................................................6 
2 Electrical work..................................................................................................................6 
3 Thermal precautions........................................................................................................7 
Package content, required tools and handling............................................................. 8 
1 Package content...............................................................................................................8 
1.1 Standard package content: .....................................................................................8 
1.2 Extra content in package for M-frame kit IMD 122 option:.......................................8 
2 Required tools and accessories......................................................................................8 
3 Handling of the product.................................................................................................11 
Mechanical assembly.................................................................................................... 12
1 Drilling and cutting mounting holes..............................................................................12 
2 Mounting accessories....................................................................................................14 
2.1 IMD 122 C.............................................................................................................14 
2.2 IMD 122 B and early production of IMD 122 C......................................................15 
3 Mounting the IMD (with mounting frame) procedure...................................................16 
4 Mounting the IMD (without mounting frame) procedure..............................................19 
Electrical terminations.................................................................................................. 20 
1 Prerequisites for electrical termination ........................................................................21 
2 Connecting wires to the different connector types......................................................21 
2.1 Using Phoenix PLH16 connector...........................................................................22 
2.2 Using Phoenix FK-MCP connectors......................................................................22 
2.3 Using Phoenix SPT 2.5 connectors.......................................................................24 
2.4 Using D-sub connector..........................................................................................24 
3 Mounting power connections (X1) ................................................................................27 
3.1 Connecting the motor............................................................................................27 
3.2 Preparing the motor cable for connections............................................................27 
3.3 Connecting the mains ...........................................................................................30 
3.4 Connecting protective earth from mains and motor...............................................30 
3.5 Earthing the shield of the motor cable...................................................................31 
3.6 Connecting safe energy........................................................................................33 
3.7 Connecting external ballast resistor ......................................................................34 

IMD 100 Installation instructions 4189360005 Rev. B Contents 
 
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4 Mounting peripheral connections (X2, X3, X4, X5, X6).................................................34 
4.1 Connecting the brake............................................................................................35 
4.2 Connecting the temperature sensors (X3, optional)...............................................35 
4.3 Connecting the resolver (X4).................................................................................35 
4.4 Connecting the SSI (X5) .......................................................................................36 
4.5 Connecting the CAN (X6)......................................................................................36 
5 Connecting 24V, digital and safety I/O (X7, X8, X9)......................................................37 
5.1 Connecting 24V (X7).............................................................................................37 
5.2 Connecting safety I/O and digital outputs (X8) ......................................................37 
5.3 Connecting digital inputs (X9) ...............................................................................38 
5.4 Connecting the fan (IMD 122 B only) ....................................................................38 
Finishing the installation .............................................................................................. 39 
Disposal of the IMD ....................................................................................................... 40 
Revision history............................................................................................................. 41 
Product user documentation........................................................................................ 42 
Glossary......................................................................................................................... 45 
1 Terms and abbreviations...............................................................................................45 
2 Units................................................................................................................................45 
 
 

IMD 100 Installation instructions 4189360005 Rev. B Introduction

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1. Introduction

This document describes how to mount, connect and perform initial start of the IMD at production. The

initial start also includes upgrade of software and upload of parameters. It is assumed that a parameter

file for the upload already exists. The manual described the standard way of installing the IMD.

Although this manual stands on its own, it is expected that turbine manufactures using the IMD, might

use parts of this document in their installation or production documentation.

It is recommended to use the installation check list (Document no.: 4189360021) during the execution

of the work.

The document can be printed on a monochrome printer. However, the details in the pictures will be

better if a colour printer is used.

1.1 Conventions

The following conventions are used in this document:

Used in document

Description

Blue underlined font

Used to indicate that the text is also a hyperlink

A yellow symbol illustrates hazard type (this symbol is an example for general

hazard). There are different types such as electrical, chemical and so on.

Danger!

A signal word used to indicate an imminently hazardous situation, which if not

avoided, will result in death or serious injury. (ISO 3864)

Warning!

A signal word used to indicate an imminently hazardous situation, which if not

avoided, could result in death or serious injury. (ISO 3864)

Caution!

A signal word used to indicate a potentially hazardous situation, which if not

avoided, could result in minor or moderate injury. (ISO 3864)

A blue symbol illustrates a need for mandatory action. In this example read

instructions. Other types of blue symbols exist and always indicate mandatory

action.

A symbol used to draw attention to extra information or an action that is not

mandatory

IMD 100 Installation instructions 4189360005 Rev. B Safety precautions

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2. Safety precautions

Attention

Company policy and local regulations regarding PPE must always be followed, regardless

whether the PPE is shown in this manual or not.

International standards such as IEC 364 and any other relevant international or national

standard regarding safety must be observed. Only qualified personnel who is fully capable

of recognizing, understanding and judging the dangers of the task at hand may perform the

work.

2.1 Mechanical work

2.2 Electrical work

Use eye, hand and hearing protection

Use protection for eyes, hand and hearing, if the mounting holes for bolts and

heat sink need to be made during production.

Caution!

Assess the weight of the IMD (see datasheet) with regards to lifting and placing it in the

designated location in the cabinet. Use lifting aid or a second person if necessary.

Disconnect power

Ensure that all power is disconnected when working with the IMD, except for during

commissioning and service.

Danger!

Risk of burns and electrical shock from short circuit, electrical arc and uninsulated wires.

Live work is not permitted, except for during verification, commissioning, and service.

Observe local regulation when working with electrical components.

IMD 100 Installation instructions 4189360005 Rev. B Safety precautions

www.deifwindpower.com Page 7 of 45

2.3 Thermal precautions

Figure 1 Hot surface areas –applies to both IMD 122 B and 122 C

Danger!

Risk of burns and electrical shock from short circuit, electrical arc and uninsulated wires.

Commissioning and maintenance work on this device may only be carried out by a qualified

electrician.

When the IMD has been powered, there is a risk of stored energy even when the power is

disconnected. Wait 5 minutes after the power is disconnected and verify zero energy

according to company procedures on the outputs before performing any work.

Caution!

Risk of electrical shock from touch current if the protective earth is removed when the IMD is

energized.

Do not remove the protective earth is removed when the IMD is energized.

Info

During operation, the IMD can reach high surface temperatures. The temperature levels

depend on the ambient temperature inside and outside the cabinet.

Warning!

Risk of severe burns.

The heat sink of the IMD can reach high temperature.

Do not touch until the surface (see pos. 1 in Figure 1 on page 7) is cooled down.

Caution!

Risk of burns.

The sides of the IMD can reach medium high temperature.

Do not touch until the surface (see pos. 2 in Figure 1 on page 7) is cooled down.

IMD 100 Installation instructions 4189360005 Rev. B Package content, required tools and handling

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3. Package content, required tools and handling

3.1 Package content

3.1.1 Standard package content:

Quantity

Description

IMD 100 Integrated motor drive

FK-MCP 2.5mm2,2 position plug-in connector

FK-MCP 2.5mm2,4 position plug-in connector

FK-MCP 1.5mm2,10 position plug-in connector

FK-MCP 1.5mm2,18 position plug-in connector

FK-MCP 1.5mm2,20 position plug-in connector

Type B and early production C only:

Shield clamp (1 pcs)

Bracket for Shield clamp (1 pcs)

M4 hexagon screws (2 pcs)

Type C only:

Shield clamp (1 pcs)

Bracket for Shield clamp and PE terminals (1 pcs)

M4 Torx 20 screws with washers (3 pcs)

3.1.2 Extra content in package for M-frame kit IMD 122 option:

Quantity

Description

Mounting frame

M6 hexagon screw for mounting frame

M6 nut (thin)

M6 nut

3.2 Required tools and accessories

If the mounting frame option is not ordered, the screws/bolts for fastening the IMD to the cabinet are not

delivered as part of the product, and are therefore not listed. The optional tools are needed when the

mounting frame is ordered.

IMD 100 Installation instructions 4189360005 Rev. B Package content, required tools and handling

www.deifwindpower.com Page 9 of 45

The tools in the following table are required for the installation of the IMD. The illustration reference is

referencing to Figure 2 on page 10. If no IMD type is mentioned, the tool is needed for both IMD 122 B

and 122 C.

Table 1 Required tools and accessories

Tool or accessory

Torque

Used to

Illustration

reference



Torque hexagon

screwdriver 6 mm

(Optional)

7 Nm

Fastening screws (M6) to the

mounting frame

1 (orange)

Torque wrench 10 mm

(optional)

7 Nm

Fastening nuts (M6)

(mounting frame →IMD)

2 (red)

Torque wrench 8 mm

4 Nm

Tighten earth connection (M5

nut) in IMD type B

3 (light blue)



Torque hexagon

screwdriver 3 mm

2 Nm

Fasten the shielding clamp

and the bracket (M4 screws)

in IMD type B

4 (dark blue)

Flat blade screwdriver

2.5 mm wide

N/A

Set CAN ID, insert / remove

wires from X2, X3, X7, X8,

5 (lime)

Flat blade screwdriver

3.5 mm wide

N/A

Push shielding clamp down

when connecting cable shield

(IMD type B), or PE terminals

(IMD type C)

6 (white)

Torque Torx T20

screwdriver

Fasten shielding bracket in

IMD type C

7 (purple)

Press tool for ferrules

N/A

Press ferrules on wires

Press tool for cable lugs

N/A

Press cable lugs on wires

Heat gun

N/A

Heat shrink tubes

2 cable lugs

N/A

Terminate earth wires from

mains and motor

3 (light blue)

Ferrules

N/A

Terminate wires to

connectors (recommended,

different size according to

wire size)

Heat shrink tubes with

heat activated adhesive

N/A

Cover shields

Wire and cable stripping

tools

N/A

Strip cable and wires

insulation

IMD 100 Installation instructions 4189360005 Rev. B Package content, required tools and handling

www.deifwindpower.com Page 10 of 45

Figure 2 Tools designation overview

IMD type B shielding bracket

and PE terminals

IMD type C

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