Defenzo Wallbox AC22 Smart Manual de usuario

CHARGING STATION

Defenzo Wallbox AC22 Smart

Installation Guide

Englsh - 2 WWW.DEFENZO.PL Installation guide

CONTENTS

1 - SAFETY INFORMATION..................................................................................................4

1.1 - SAFETY WARNINGS....................................................................................................................4

1.2 - GROUND CONNECTION WARNINGS .........................................................................................5

1.3 - POWER CABLES, PLUGS and CHARGING CABLE WARNINGS ..................................................5

1.4 - WALL MOUNTING WARNINGS...................................................................................................5

2 - GENERAL INFORMATION...............................................................................................6

2.1 - INTRODUCTION OF THE PRODUCT COMPONENTS .................................................................6

2.2 - DIMENSIONAL DRAWINGS ........................................................................................................7

2.2.1 - Wthout Dsplay Model .....................................................................................................................................7

2.2.2 - Wth Dsplay Model............................................................................................................................................7

3 - REQUIRED EQUIPMENT, TOOLS and ACCESSORIES.....................................................8

4 - TECHNICAL SPECIFICATION ..........................................................................................9

5 - INSTALLING CHARGING STATION .............................................................................. 11

5.1 - BOX CONTENTS FOR CHARGING STATION WITH SOCKET AND CABLE ............................... 11

5.2 - SUPPLIED INSTALLATION EQUIPMENT and ACCESSORIES.................................................. 12

5.3 - PRODUCT INSTALLATION STEPS............................................................................................ 13

5.3.1 - OPENING THE COVER OF THE CHARGING STATION............................................................................. 13

5.3.2 - WALL MOUNT INSTALLATION...................................................................................................................... 14

5.3.3- SINGLE PHASE CHARGING STATION AC MAINS CONNECTION......................................................... 17

5.3.4 - THREE PHASE CHARGING STATION AC MAINS CONNECTION.......................................................... 19

5.3.5 - ADJUSTING CURRENT LIMITER.................................................................................................................... 20

5.3.6 - DIP SWITCH SETTINGS.................................................................................................................................... 21

5.3.6.1 - DATA CABLE CONNECTION............................................................................................................................................. 22

5.3.6.2 - EXTERNAL ENABLE INPUT FUNCTIONALITY............................................................................................................. 23

5.3.6.3 - LOCKED CABLE FUNCTION (Model Wth Socket).................................................................................................... 25

5.3.6.4 - POWER OPTIMIZER (REQUIRES OPTIONAL ACCESSORIES).................................................................................. 26

5.3.6.4.1 - Power Optmzer Wth External MID Meter.......................................................................................................... 27

5.3.7 - MODE SELECTION SWITCH SETTINGS ...................................................................................................... 29

5.3.8 - LOAD SHEDDING.............................................................................................................................................. 30

5.3.9 - MONITORING OF WELDED RELAY CONTACTS FAILURE...................................................................... 31

5.3.10 - FACTORY RESET.............................................................................................................................................. 32

5.3.11 - RESETTING LOCAL RFID CARD LIST AND REGISTERING NEW MASTER RFID CARD IN

STANDALONE USAGE MODE..................................................................................................................................... 32

5.3.12 - SETTING ETHERNET PORT OF CHARGER TO STATIC IP IN STANDALONE USAGE MODE....... 33

5.3.13 - WEB CONFIGURATION INTERFACE ENABLE / DISABLE..................................................................... 33

5.4 - OCPP CONNECTION ................................................................................................................ 34

5.4.1 - CONNECT OCPP OVER ETHERNET.............................................................................................................. 34

Englsh - 3Installation guide WWW.DEFENZO.PL

5.5 - COMMISSIONING .................................................................................................................... 36

5.5.1 - CONNECT PC TO THE SAME NETWORK WITH SMART BOARD......................................................... 36

5.5.2 - OPENING WEB CONFIGURATION INTERFACE WITH BROWSER ........................................................ 37

5.5.3 - OPENING WEB CONFIGURATION INTERFACE VIA WIFI HOTSPOT.................................................... 38

5.6 - WEB CONFIGURATION INTERFACE......................................................................................... 39

5.6.1 - MAIN PAGE ......................................................................................................................................................... 39

5.6.2 - CHANGE GENERAL SETTINGS OF THE DEVICE ...................................................................................... 40

5.6.2.1 - Dsplay Language: ............................................................................................................................................................. 40

5.6.2.2 - Dsplay Backlght Settngs: ............................................................................................................................................. 40

5.6.2.3 - Led Dmmng Settngs: .................................................................................................................................................... 41

5.6.2.4 - Standby LED Behavour: ................................................................................................................................................. 41

5.6.2.5 - Dsplay Theme: ................................................................................................................................................................... 42

5.6.2.6 - Dsplay Servce Contact Info: ........................................................................................................................................ 42

5.6.2.7 - Logo Settngs: ..................................................................................................................................................................... 43

5.6.2.8 - Dsplay QR Code: ............................................................................................................................................................... 43

5.6.3 - INSTALLATION SETTINGS .............................................................................................................................. 44

5.6.3.1 - Earthng system: ................................................................................................................................................................ 44

5.6.3.2 - Current Lmter Settngs: ................................................................................................................................................. 44

5.6.3.3 - Unbalanced Load Detecton:......................................................................................................................................... 45

5.6.3.4 - External Enabled Input: ................................................................................................................................................... 45

5.6.3.5 - Lockable Cable:................................................................................................................................................................... 46

5.6.3.6 - Chargng Mode Selecton and Power Optmzer Confguraton: ..................................................................... 46

5.6.3.7 - Locaton................................................................................................................................................................................. 47

5.6.3.8 - Load Sheddng Mnmum Current............................................................................................................................... 47

5.6.4 - CHANGE OCPP SETTINGS OF THE DEVICE .............................................................................................. 48

5.6.5 - CHANGE NETWORK INTERFACES SETTINGS OF THE DEVICE............................................................ 49

5.6.6 - CHANGE STANDALONE MODE SETTINGS OF THE DEVICE ................................................................ 51

5.6.7 - LOCAL LOAD MANAGEMENT OF THE DEVICE........................................................................................ 52

5.6.7.1 - Modbus TCP/IP Protocol Parameters........................................................................................................................... 52

5.6.7.2 - Statc Management........................................................................................................................................................... 52

5.6.7.3 - Dynamc Management .................................................................................................................................................... 52

5.6.7.4 - Star Topology....................................................................................................................................................................... 53

5.6.7.4.1 - Statc Supply Star Topology: ..................................................................................................................................... 53

5.6.7.5 - Chargng Staton Role....................................................................................................................................................... 54

5.6.7.5.1 - Confguraton of Slave Chargng Statons............................................................................................................ 54

5.6.7.5.2 - Confguraton of Master Chargng Staton .......................................................................................................... 56

5.6.7.6 - Equally shared..................................................................................................................................................................... 59

5.6.7.7 - FFo (Frst n - Frst Out)..................................................................................................................................................... 59

5.6.7.8 - Combned Load Management...................................................................................................................................... 60

5.6.8 - MAKING SYSTEM MAINTANENCE OF THE DEVICE................................................................................ 63

5.6.9 - FIRMWARE UPDATE SCREEN FLOW (Wth Dsplay Models) .............................................................. 64

Englsh - 4 WWW.DEFENZO.PL Installation guide

1  SAFETY INFORMATION

CAUTION

RISK OF ELECTRIC SHOCK

CAUTION: ELECTRIC VEHICLE CHARGER DEVICE SHALL BE MOUNTED BY A LICENSED OR AN EXPERIENCED

ELECTRICIAN AS PER ANY REGIONAL OR NATIONAL ELECTRIC REGULATIONS AND STANDARDS IN EFFECT.

CAUTION

AC mans connecton and load plannng of the electrc vehcle chargng devce

shall be revewed and approved by authortes as specfed by the regonal or

natonal electrc regulatons and standards n eect.

For multple electrc vehcle charger nstallatons the load plan shall be establshed accordngly.

The manufacturer shall not be held lable drectly or ndrectly for any reason whatsoever n the event of damages

and rsks that are borne of errors due to AC mans supply connecton or load plannng.

IMPORTANT - Please read these instructions fully before installing or operating

1.1 - SAFETY WARNINGS

• Keep this manual in a safe place.These safety and operating instructions must be kept in a safe place

for future reference.

• Check that the voltage marked on the rating label and do not use charging station without appropriate

mains voltage.

• Do not continue to operate the unit if you are in any doubt about it working normally, or if it is damaged

in any way - switch off the mains supply circuit breakers (MCB and RCCB). Consult your local dealer.

• The ambient temperature range should be between –35 °C and +55 °C without direct sunlight and

at a relative humidity of between 5 % and 95 %. Use the charging station only within these specified

operating condition.

• The device location should be selected to avoid excessive heating of the charging station. High

operating temperature caused by direct sunlight or heating sources, may cause reduction of charging

current or temporary interruption of charging process.

• The charging station is intended for outdoor and indoor use. It can also be used in public places.

• To reduce the risk of fire, electric shock or product damage, do not expose this unit to severe rain,

snow, electrical storm or other severe weathers. Moreover, the charging station shall not be exposed

to spilled or splashed liquids.

• Do not touch end terminals, electric vehicle connector and other hazardous live parts of the charging

station with sharp metallic objects.

• Avoid exposure to heat sources and place the unit away from flammable, explosive, harsh,

orcombustible materials, chemicals, or vapors.

• Risk of Explosion. This equipment has internal arcing or sparking parts which should not be exposed

to flammable vapors. It should not be located in a recessed area or below floor level.

• This device is intended only for charging vehicles not requiring ventilation during charging.

• To prevent risk of explosion and electric shock, ensure that the specified Circuit Breaker and RCD

areconnected to building grid.

• The lowest part of the socket-outlet shall be located at a height between 0,5 m and 1,5 m above

ground level.

• Adaptors or conversion adapters are not allowed to be used. Cable extension sets are not allowed

to be used.

Englsh - 5Installation guide WWW.DEFENZO.PL

WARNING: Never let people (ncludng chldren) wth reduced physcal, sensory or mental

capabltes or lack of experence and or knowledge use electrcal devces unsupervsed.

CAUTION: Ths vehcle charger unt s ntended only for chargng electrc vehcles not

requrng ventlaton durng chargng.

1.2 - GROUND CONNECTION WARNINGS

• Chargng staton must be connected to a centrally grounded system.The ground conductor enterng

the chargng staton must be connected to the equpment groundng lug nsde the charger. Ths

should be run wth crcut conductors and connected to the equpment groundng bar or lead on

the chargng staton. Connectons to the chargng staton are the responsblty of the nstaller and

purchaser.

• To reduce the rsk of electrcal shock, connect only to properly grounded outlets.

• WARNING : Make sure that during installing and using, the charging station is constantly and properly

grounded.

1.3 - POWER CABLES, PLUGS and CHARGING CABLE WARNINGS

• Be sure that charging cable is Type 2 socket compatible on charging station side.

• A damaged charging cable can cause fire or give you an electric shock. Do not use this product if the

flexible Charging cable or vehicle cable is frayed, has broken insulation, or shows any other signs of

damage.

• Ensure that the charge cable is well positioned thus; it will not be stepped on, tripped over, or

subjected to damage or stress.

• Do not forcefully pull the charge cable or damage it with sharp objects.

• Never touch the power cable/plug or vehicle cable with wet hands as this could cause a short circuit

or electric shock.

• To avoid a risk of fire or electric shock, do not use this device with an extension cable. If the mains cable

or vehicle cable is damaged it must be replaced by the manufacturer, its service agent, or similarly

qualified persons in order to avoid a hazard.

1.4 - WALL MOUNTING WARNINGS

• Read the instructions before mounting your charging station on the wall.

• Do not install the charging station on a ceiling or inclined wall.

• Use the specified wall mounting screws and other accessories.

• This unit is rated for indoor or outdoor installation. If this unit is mounted outdoors, the hardware for

connecting the conduits to the unit must be rated for outdoor installation and be installed properly

to maintain the proper IP rating on the unit.

Englsh - 6 WWW.DEFENZO.PL Installation guide

2  GENERAL INFORMATION

2.1 - INTRODUCTION OF THE PRODUCT COMPONENTS

Socket Equpped Models Tethered Cable Models

9 8

Figure-1

EN Socket Models

1. Information Display (Optional)

2. RFID Card Reader

3. Status indicator LED

4. Access cover for residual current

device (Optional)

5. Socket Outlet

6. Product Label

7. Charging station

communication cable gland nut

8. Charging station

communication cable gland nut

9. Charging station supply inlet

gland nut

EN Tethered Cable Models

1. Information Display (Optional)

2. RFID Card Reader

3. Status indicator LED

4. Access cover for residual current

device (Optional)

5. Dummy Socket

6. Charging Plug

7. Product Label

8. Charging cable

9. Charging station

communication cable gland nut

10.Charging station supply inlet

gland nut

Englsh - 7Installation guide WWW.DEFENZO.PL

2.2 - DIMENSIONAL DRAWINGS

2.2.1 - Without Display Model

315.0

460.0

135.0

177.5

101.0

181.0

135.0

177.5

101.0

181.0

RCCBMID

Figure-2

2.2.2 - With Display Model

315.0

460.0

135.0

177.5

101.0

181.0

135.0

177.5

101.0

181.0

RCCBMID

Figure-3

Englsh - 8 WWW.DEFENZO.PL Installation guide

3  REQUIRED EQUIPMENT, TOOLS AND ACCESSORIES

Drill Bit 8mm Impact Drill PC

T25

Volt Indicator Torx T25 Security

Screwdriver Water Level

Flathead Screwdriver

(Tip width 2.00-2.5 mm) Pointed Spudger Right Angle Screwdriver Adapter

/ Torx T20 Security Bit

RJ45 Crimping Tool Cat5e or cat6 ethernet

cable

Table-1

Englsh - 9Installation guide WWW.DEFENZO.PL

4  TECHNICAL SPECIFICATION

This product is compliant to IEC61851-1 (Ed3.0) standard for Mode 3 use.

Model Defenzo Wallbox AC22 Smart

IEC Protection class Class - I

Vehicle

Interface

Socket Model Socket TYPE 2 (IEC 62196)

Cable Model Cable with TYPE 2 ( IEC 62196) Female Socket

Voltage and Current Rates 400 V AC 50/60 Hz

- 3-phase 32 A

AC Maximum Charge Output 22 kW

Idle Power Consumption 3.5 W

Built-in Residual Current

Sensing module 6 mA

Required Circuit Breaker on

AC Mains 4P - 40 A MCB Type-C

Required Leakage Current

Relay on AC Mains (for

products which are not

equipped with RCCB Type A)

4P - 40 A - 30 mA RCCB

Type-A

Required AC Mains Cable 5x 6 mm² (< 50 m) External Dimensions: Ø 18–25 mm

CONNECTIVITY

Ethernet 10/100 Mbps Ethernet (Standard with Smart Options)

Wi-Fi (Optional) Wi-Fi 802.11 a/b/g/n/ac

Bluetooth (Optional) BT 4.2/BT 5.0

OTHER FEATURES (Connected Models)

Diagnostics WebconfigUI

Software Update WebconfigUI update

AUTHORIZATION

RFID ISO-14443A/B and ISO-15693

Englsh - 10 WWW.DEFENZO.PL Installation guide

MECHANICAL SPECIFICATIONS

Material Plastic

Product size 315 mm (Width) x 460 mm (Height) x 135 mm (Depth)

Dimensions (with package) 405 mm (Width) x 530 mm (Height) x 325 mm (Depth)

Product weight 5 kg for socket equipped model,

6.8 kg for tethered cable model (3 Phases)

Weight with package 7,1 kg for socket equipped model,

8.9 kg for tethered cable model (3 Phases)

AC Mains Cable Dimensions For three-phase models Ø 18-25 mm

Cable Inlets AC Mains / Ethernet / Modbus

ENVIRONMENTAL TECHNICAL SPECIFICATIONS

Protection Class Ingress Protection

Impact Protection

IP54

IK10 (Optional display have IK08 protection)

Usage Conditions Temperature

Humidity

Altitude

-35 °C to 55 °C (without direct sunlight)

5% - 95% (relative humidity, non-condensing)

0 - 4,000 m

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