David Clark 9500 SERIES Manual de usuario
19532P-76 (09-15) 2015 David Clark Company Incorporated
INSTALLATION MANUAL
SERIES 9500
MARINE INTERCOM SYSTEM
19532P-76 (09-15)
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Table of Contents
Ca tions and Warnings ................................................................................................... 1
Parts/Tools List ............................................................................................................... 2
C stomer S pplied Parts/Tools ...................................................................................... 2
System Overview ............................................................................................................ 3
1. Mo nting the Master Station ..................................................................................... 5
2. System Cable Wiring ................................................................................................. 9
3. Radios .................................................................................................................... 11
4. Remote PTT (Optional) ........................................................................................... 12
5. Power Cable ........................................................................................................... 13
6. Master Station Internal Connections ....................................................................... 15
7. Connecting Headsets & Belt Stations ...................................................................... 18
8. Operation ................................................................................................................ 19
9. Testing & Tro bleshooting ...................................................................................... 21
Appendix A: Master Station Internal Connections ........................................................ A-1
Appendix B: Waterproof F se Kit Installation Instr ctions ............................................ B-1
Appendix C: Insertion Proced res ................................................................................C-1
Appendix D: Master Station Adj stments .....................................................................D-1
Appendix E: Master Station specifications ................................................................... E-1
List of Figures
Fig re 1: Typical 4-Person Layo t ................................................................................ 4
Fig re 2: Mo nting the Master Station .......................................................................... 6
Fig re 3: C95-XXLN System Cable ............................................................................ 10
Fig re 4: Correct se of Cable Labels ........................................................................ 10
Fig re 5: C95-20RD Radio Cable ............................................................................... 11
Fig re 6: C95-15RS Remote PTT Cable .................................................................... 12
Fig re 7: C95-20PW Power Cable .............................................................................. 13
Fig re 8: Power Cable ................................................................................................ 14
Fig re 9: Master Station Internal Connections ............................................................ 17
Fig re 10: Belt Station Connections ............................................................................. 18
Fig re 11: Master Station Controls ............................................................................... 19
Fig re A1: Master Station Internal Connections ........................................................... A-1
Fig re B1: Proper Assembly of F se Holder Kit ........................................................... B-1
Fig re C1: Insertion Tool ..............................................................................................C-1
List of Tables
Table 1: System Components ..................................................................................... 3
Table 2: Affixing AMP Connectors ............................................................................. 16
Table 3: Belt Station Operation when Connected to 9500 Marine Intercom
System ........................................................................................................ 20
Table 4: Stand-alone Belt Station Operation ............................................................. 20
Table 5: Master Station Specifications...................................................................... E-1
List of Te plates
Master Station template .................................................................................................. 7
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Cautions and Warnings
READ AND SAVE THESE INSTRUCTIONS. Follow the instr ctions in this installation
man al. These instr ctions m st be followed to avoid damage to this prod ct and
associated eq ipment. Prod ct operation and reliability depends on proper installation.
DO NOT INSTALL ANY DAVID CLARK COMPANY PRODUCT THAT
APPEARS DAMAGED. Upon npacking yo r David Clark prod ct,
inspect the contents for shipping damage. If damage is apparent,
immediately file a claim with the carrier and notify yo r David Clark
prod ct s pplier.
ELECTRICAL HAZARD - Disconnect electrical power when making
any internal adj stments or repairs. All repairs sho ld be performed by
a representative or a thorized agent of the David Clark Company.
STATIC HAZARD - Static electricity can damage components.
Therefore, be s re to gro nd yo rself before opening or installing
components.
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Parts/Tools List
Incl ded Parts/Tools
U9500 Master Station (40794G-03) Qty: 1
U9510BS Belt Station(s) (40795G-03) C stomer Specified Qty
C95-12BS Belt Station Cable (straight) (40798G-01) 1 Req’d for each Belt Station
C95-15BS Belt Station Cable (coiled) (40872G-01) 1 Req’d for each Belt Station
C95-XXLN System Cable (40877G-XX) 1 Req’d for each Belt Station
C95-20RD Radio Cable (40919G-02) 1 Req’d for each Radio
C95-15RS Remote PTT Cable (40800G-01) Optional
C95-20PW Power Cable (40919G-01) Qty: 1
H9530 Over-the-Head Headset (40864G-02) C stomer Specified Qty
H9540 Behind-the-Head Headset (40797G-02) C stomer Specified Qty
C9500PR Portable Radio Cord (40799G-01) 1 Req’d for each Portable Radio
Master Station Mo nting Kit (40688G-62) Qty: 1
Cable Fittings & N ts As Req ired
Bl e 8-pin AMP connectors 1 per Belt Station and Radio
Yellow 3-pin AMP connector Qty: 1
White 3-pin AMP connectors 1 per Remote PTT
AMP tool 59803-1 for bl e & white connectors Qty: 1
AMP tool 59804-1 for yellow connectors Qty: 1
Labels for Cables (19533P-53) 1 sheet
C stomer S pplied Parts/Tools
Screwdriver Assortment
Pen/Pencil
Drill & Bits
Heat Shrink t bing 1/8” & 3/8 Inch
Wire Strippers
Wire C tters
Needle-Nose pliers
Tape Meas re
X-Acto/Razor knife
Heat g n
Radio adapters (for interfacing with radios—s pplied by radio man fact rer)
Pin assignments for each radio adapter (s pplied by radio man fact rer)
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Syste Overview
The Series 9500 Marine Intercom System is a weather-tight comm nication system designed for the
marine environment. It allows a captain, co-captain, and two passengers* to comm nicate with each
other over the intercom. All positions also have the ability to comm nicate thro gh p to three mobile
radios. Any one of these radios co ld be replaced with a Stereo or CD player.
Primary components of the system are indicated in Table 1. In addition, a basic layo t of a 4-position
system is shown in Figure 1.
Co ponent Parts and Model Nu bers
Master Station Master Station – Model N mber: U9500
Headsets ( p to 6)
Over-the-Head Style – Model N mber: H9530
Behind-the-Head Style – Model N mber: H9540
Cables
In-Line Syste Cable (1 per headset)
• 10 ft length – Model N mber: C95-10LN
• 20 ft length – Model N mber: C95-20LN
• 30 ft length – Model N mber: C95-30LN
Belt Station Cable (1 per Belt Station)
• Straight Cable – Model N mber: C95-12BS
• Coiled Cable – Model N mber: C95-15BS
Power Cable – Model N mber: C95-20PW
Radio Cable – Model N mber: C95-20RD
Remote PTT Switch Re ote PTT Switch - Model N mber C95-15RS
Belt Stations
Belt Station – Model N mber: U9510BS
• Belt Station Holster – Model N mber: U9510BH
Table 1: Syste Co ponents
* Up to 8 total positions is possible by modification. Call the David Clark Co, Inc C stomer Service Dept.
at 800.298.6235 for more information.
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U9500
Master Station
To Power
13.8 or 24 V.D.C.
Remote
PTT 1 Remote
PTT 2
C95-20PW
(40919G-01)
Power Cable
(Ref. Fig.B)
1 Ea. Req D.
C95-XXLN
(40877G-XX)
System Cable
(Ref. Fig.B)
4 ea. Shown
C95-15RS
(40800G-01)
Remote Switch
Cable
C95-20RD
(40919G-02)
Radio Cable
3 Ea. Shown
C95-12BS
(40798G-01) Cable or
C95-15BS
(40872G-01) Coil Cord
4 Ea. Shown
U9510BS*
(40795G-03)
Belt Station
4 Ea. Shown
3/4” Dia.
Cable Fitting
3 Req D
40794G-03
Belt
Station
Co-Captain
Belt
Station
Captain
Belt
Station
Crew 1
Radio 1 Radio 2 Radio 3
* Belt Station Holster U9510BH (40796G-01)
Belt
Station
H9540 (40797G-02) BTH or
H9530 (40864G-02) OTH
Headset
4 Shown
Crew 2
Hand Held
Radio
Figure 1: Typical 4-Person Layout
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1. Mounting the Master Station
Parts/Tools Req ired
U9500 Master Station (40794G-03)
Philips-Head Screwdriver
Slotted Screwdriver
11/32-inch n t driver or wrench
Tape Meas re
Pencil
Drill
3/16” Drill Bit
Master Station Mo nting Kit (40688G-62)
Proced re
Location Considerations
Choose a location on a vertical wall that will allow access by the operator and also allow the
cover to be removed sho ld adj stments be necessary. The ¾” cable fittings sho ld be facing
down toward the deck to red ce the chance moist re entering the enclos re. The Master Station
is weather-tight, however the mo nting location sho ld chosen to minimize direct water expos re.
Mounting
Using a Philips screwdriver, remove the 4 screws on the cover of the Master Station and lift
off the cover. Observe the 4 mo nting holes in each corner, as shown in Figure 2.
Position the Master Station Drilling Template on the mo nting s rface and mark each hole
with a pencil.
Confirm the location and caref lly drill each hole sing the drill and 3/16” bit.
Position the Master Station on the mo nting s rface and insert a 3/16” machine screw into
each mo nting hole.
On the backside of the mo nting wall, se a flat washer, a lock washer, and a n t to sec re
the Master Station (Figure 2).
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Figure 2: Mounting the Master Station
Tabla de contenidos
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