Datron neo Manual
DATRON neo
Setup instructions
Designation Setup instructions
Product DATRON neo
Language en
Target group Owner/operator, machine operator
DATRON AG
In den Gänsäckern 5
D-64367 Mühltal
Tel.: +49 - (0) 6151 - 1419 - 0
Fax: +49 - (0) 6151 - 1419 - 29
www.datron.de
© Copyright by DATRON AG 2016
It is not permitted to distribute or copy these operating instructions, or to utilize or communicate their contents, without the ex-
press permission of DATRON AG. All rights regarding the registration of patents, utility models or registered designs remain re-
served.
Contents i
Setup instructions neo
1.21
DATRON AG i-1
Contents
1 Setting up the machine...............................................................................................1-1
1.1 Transport............................................................................................................................................ 1-1
1.2 Setup site........................................................................................................................................... 1-1
1.3 Room climate.....................................................................................................................................1-2
1.4 Screen.................................................................................................................................................1-3
2 Connecting the supply media.................................................................................... 2-1
2.1 Voltage supply...................................................................................................................................2-1
2.2 Internet connection...........................................................................................................................2-2
2.3 Network integration.......................................................................................................................... 2-2
2.4 Notes regarding the control computer........................................................................................... 2-4
2.5 Compressed air supply.................................................................................................................... 2-4
2.6 Cooling lubricant...............................................................................................................................2-5
2.7 Chip suction.......................................................................................................................................2-7
3 Technical data...............................................................................................................3-1
3.1 Dimensions and weight................................................................................................................... 3-1
4 Safety regulations for operating the machine.......................................................... 4-1
4.1 Dry machining...................................................................................................................................4-1
4.2 Processing with minimum-quantity cooling lubrication system.................................................. 4-2
4.3 Use of ethanol as cooling lubricant................................................................................................4-3
4.4 Safety instructions for cleaning...................................................................................................... 4-4
5 Vacuum cleaner (optional).......................................................................................... 5-1
6 Checklist........................................................................................................................6-1
iContents
i-2 DATRON AG Setup instructions neo
1.21
Setting up the machine
Setup site 1
Setup instructions neo
1.21
DATRON AG 1-1
1 Setting up the machine
1.1 Transport
For safe transport to the setup site, the transport route must be
checked. In all areas, make sure that the width, height and load-
bearing capacity are sufficient. Check the following:
■Entrance and parking options for a truck
■Access inside the building (stairs, doors, passageways)
■Stairwells and elevators
■Floor conditions and surfacing
1.2 Setup site
CAUTION
Building damage due to impermissible load-bearing capacity!
When setting up the machine in residential buildings, the
permissible floor load must be checked by a structural engineer.
■Here, observe the machine weight (see table in the chapter
"Dimensions and weight") and also note that the machine
generates dynamic loads of approx. 500 N with a frequency
from 0 to 5 Hz.
The machine is installed on site on a solid base. The floor of
the installation location must be sufficiently strong, rigid and
smooth. The height of the support feet is adjustable and they
are not screwed to the floor. The machine requires a minimum
all-round clearance to its surroundings to allow access to
components within the casing. See the Technical Data for the
various dimensions.
Also observe the legal regulations on occupational health and
safety and escape routes.
CAUTION
Risks of using cooling lubricants!
Flammable vapours may be generated when using cooling
lubricants.
■Open flames, smoking, eating and drinking are prohibited in
the vicinity of the machine.
■The safety instructions of the manufacturer of the cooling
lubricant and material must be observed!
1Setting up the machine
Room climate
1-2 DATRON AG Setup instructions neo
1.21
1.3 Room climate
NOTE Air should be free of aggressive dusts and gases.
Required room climate:
Temperature 18 - 30 °C
Humidity < 65 % rel.
Make sure the room temperature is sufficient. The ideal room
temperature is 20 - 23 °C. The machine must be completely at
room temperature before commissioning. For perfect operation,
the spindles require a coolant temperature of at least 18 °C, ideal
would be 25 °C.
If there is a risk of frost during storage or transport of the DATRON
machine, the cooling water must be completely drained out of the
machine and the cooling device beforehand.
Venting the set-up location Make sure there is good ventilation in the set-up environment.
When machining materials which release harmful dusts, the dusts
which are formed must be suctioned off. Observe the statutory
regulations.
The following must be observed when the machine is operated
with cooling lubricant:
During continuous machine operation the area around the
machine must be well ventilated or an exhaust system for the
removing the cooling lubricant vapour must be installed. When
installing the room exhaust system, note whether the cooling
lubricant in use is lighter or heavier than air. Install the room
exhaust system at the top or bottom as applicable. The AGW
values (maximum workplace concentration values) of the cooling
lubricant must be below the maximum limit.
In HVAC technology, the following general empirical values are
used for the air exchange numbers (i.e. exchanged air per hour):
Setting up the machine
Screen 1
Setup instructions neo
1.21
DATRON AG 1-3
Location Exchanged air
per hour
Workshops 3 - 6
Workshops where especially high levels of fumes
develop 10 - 18
Laboratories 5 - 15
Garages 3 - 5
CAUTION
Hearing damage dur to noise during machine operation!
At idle the noise level at the machine is < 80 dB(A).
When machining a work piece, the noise level may be > 80 dB(A).
■Wear suitable hearing protection at noise levels above
80 dB(A).
■Hearing protection must be available at lower noise levels.
■Work pieces and sheet material that tend to vibrate during
machining must be clamped flat (e. g. with a vacuum plate).
1.4 Screen
Screen
CAUTION
Possible damage to the screen!
Covering the screen leads to excessive heat development.
■Never cover the screen during operation.
■Keep ventilation slots free.
1Setting up the machine
Screen
1-4 DATRON AG Setup instructions neo
1.21
Connecting the supply media
Voltage supply 2
Setup instructions neo
1.21
DATRON AG 2-1
2 Connecting the supply media
CAUTION
Malfunctions and trip hazards
Open and loose machine connections are trip hazards and may
affect machine functions due to damage.
•Avoid loose and open installations of machine connections.
•Install machine connections in enclosed and fixed paths.
•Position machines to enable optimum use of connection ports
in the machine housing.
Connection options The machine can be connected from below, e.g. through a cable
duct in the floor.
2.1 Voltage supply
The power supply must meet the requirements of EN 60204 to
ensure trouble-free operation of the system.
CAUTION
Interference in domestic environments
The machine may generate electromagnetic interference, which
may affect electrical equipment in domestic environments.
■If necessary, employ interference suppression measures in
accordance with DIN EN 61800-3
Information concerning personal
protection ■If the power supply is fitted with a residual current device (RCD
or FI), the device must conform to type B.
■The machine must be connected to a separate power circuit.
■Other consumers must be separately connected.
■Observe the local legal requirements for connection.
WARNING
Danger of injury and death due to high voltage!
Work on electrical devices requires technical knowledge, otherwise
there is a risk of injury and death by electrocution.
■Electrical work must be performed by qualified electricians.
2Connecting the supply media
Network integration
2-2 DATRON AG Setup instructions neo
1.21
CAUTION
Power circuit interruption
If consumers other than the DATRON machine are connected to
the same power circuit, there is risk of circuit interruption.
■Always connect the DATRON machine to a separate power
circuit protected by an RCD (3x16 A).
■Do not connect any other consumers to the circuit used by the
DATRON machine.
Fig. 2-1: Voltage supply connection 3 x 400 V
Data Voltage 3 x 400 V /16 A
Frequency 50 Hz / 60 Hz
Power consumption with 3.5 kW
2.2 Internet connection
An Internet connection for the control computer integrated in
the machine is absolutely necessary to be able to make use of
remote maintenance. This is the only way DATRON can access the
machine control if support is needed, making immediate analysis
and help possible.
2.3 Network integration
Integration of the DATRON machine into the customer's network
happens at the risk and responsibility of the customer.
If you have any questions about the network integration, consult
an IT specialist who can consider the situation at your site.
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