Dataplot EMBLEM EASY Airpress standard Manual de usuario
A DATAPLOT BRAND
EMBLEM EASY Airpress Standard
pneumatic eyepress
pneumatic machine to set eyelets and washers
Operating Manual
Version1.0
Art.-Nr.:22106
Page-2-
Index
1. Introduction 3
1.1Introduction 3
1.2MachineIdentificationAnd“CE”Marking 3
2 Installation 4
2.1InstallationPositionRequirements 4
2.2PneumaticInstallation 4
2.3Transport 4
2.4AndHoldingTheBoxFirmly 4
2.5LearningInstructions 4
3 Technical Data 5
3.1MachineSpecificationsAndOperation 5
3.2MainTechnicalData 6
4. Machine Operation 7
4.1MachineDescription 7
4.2CheckingTheMachineBeforeStarting 7
4.3Eyelet(Grommet)Setting 7
4.4OtherMachineApplications 8
5. Adjustments 9
5.1WarningsAboutTheAdjustments 9
5.2DiesChangingForSameDimensionEyelet–Washer 9
5.3Guidelinestoinstallthecuttingandsettingdies: 9
5.3CuttingAndSettingAdjustments 13
5.4“OnlyCutting”Operation 13
6. Maintenance 14
6.1MechanicalPartsOfTheMachine 14
6.2PneumaticPartsOfTheMachine 14
7. Failures 15
7.1Troubleshooting 15
8. Safety 16
8.1SafetyDevices 16
9. Annex 18
9.1SparePartsListing 18
Page-3-
1. Introduction
1.1 Introduction
Thismachinehasbeendesignedtoseteyelets(grommets)andwashers,inonestep.
EMBLEMEASYAIRPRESSStandardcanseteyeletsonmaterialssuchusPVCcoated
materialandingeneraltermsonplasticizedfabricswithastrengthof0,3-1,2mm.
1.2 Machine Identification And “CE” Marking
Eachmachinehasalableontheside,withthefollowingspecifications:
-Manufacturer’snameanddata.
-"CE"Mark
-Modelandserialnumber.
-Weight
-Maximumairpressure(inbars).
Gutenbergstr. 15
D-24558 Henstedt-Ulzburg
Seriennummer
serialnumber
Gewicht
weight
Modell EMBLEM Easy-Airpress Standard
item
Max. Pressdruck 8 Bar
max press
9kg
Page-4-
2 Installation
2.1 Installation Position Requirements
Theminimumspacerecommendedmustbesufficienttokeepthat
safetyspaceinalldirectionsfortheoperatortoworkproperly.
2.2 Pneumatic Installation
Themachinehasanairinletvalve,typequickactingcoupler(ISO6150-
Bstandard)8mm,locatedonthebackofthemachine.
Foranoptimaloperation,thesupplyofcompressedairshouldbe6kg/cm2,adjusted
withapressuregaugethatcustomer’swillhaveinstalledonitscompressor.
2.3 Transport
Ifitisnecessarytotransportthemachineagainafteritsinstallationandthecustomerdoesnot
havetheoriginalpackaging,weadvicetouseareinforcedpackage(woodorcardboard).
2.4 And Holding The Box Firmly
Beforeanyoperationwiththeequipment,themachinemustbeproperlyfixedtothebench
(fromthecustomer)with4xM8screws(8.8quality),washersandself-lockingnuts.
2.5 Learning Instructions
ThefollowingsetofinstructionsandwarningsaboutEMBLEMEasy
AIRPRESSStandardshouldalwaysbetakeninaccount:
Beforeconnectingthemachinetothecompressorortocustomer’s
pneumaticinstallation,itshouldbeplaceonitspermanentlocation.
• Thecleaning,handlingorreplacementofpartsshould
alwaysbemadewiththeairinletvalveshut.
• Donotremovefromthemachinethesafetydevices,stickers
orwarningsignsthatpointoutdangerousareas.
• Themachinehasanairinletvalvetomanuallyopenandclosetheairsupplyto
thepneumaticcylinder“F”(Fig.1);Whenthemachineisnotinuse,itshouldbe
shut(seeFig.5),toavoidaccidentswhenusebyathirdparty.Wealsosuggest
disconnectingthehosepipefromthecompressorforsafetyreasons.
Fig. 6
Fig. 5
CLOSE position OPEN position
(3)
Page-5-
3 Technical Data
3.1 Machine Specifications And Operation
TheEMBLEMAIRPRESSStandardhasbeendesignedtoboltitto
thecustomer’sworkbenchortheoptionalTable.
Oncethemachinehasbeenplacedonitspermanentlocation,withoutfitting
theairhosepipeintotheconnection,verifythatithasnotsufferedanyblow
orbreakagewhilebeingtransportedandithasnotanylooseparts.
Theoperationofthemachineisverysimple:
(F)
(B)
(P) Fig 1
(D)
(C)
(E)
(X)
Fig. 2
1st.). Whenpressingdownmanuallythesafetyprotection“P”,withtheblackplastic
knobplacedonthefrontandsideofthemachine,untilitreachescompletely
itsstroke(position“ON”,seeFig.4),preventingtheaccessofoperator’shands
tothesettingarea“X”,thescrew“Y”placedonthesidemakescontactand
activatesthemicroendofracewhichsetsthepneumaticcylinderinmotion).
Fig. 3 Fig. 4
Position "off" Position "on"
(Y)
(Z)
(Y)
(Z)
2nd.).Thepneumaticcylinder“B”causesitsverticalaxletodescend.Attachedtoitslower
partthereisonepuncher“C”andasettingdie“D”.Theaimofthedownwardmovement
oftheaxleistocutaholewiththepuncherandasaneffectofthepressurethatthetop
die“D”putsonthebottomone“E”,tosettheeyelet(grommet)onthesettingarea“X”.
(P)
Page-6-
3rd.). Aftertheeyeletissetandoncethepressureontheblackplasticknobofthesafety
protection“P”hasbeenreleased,itwillautomaticallycomeupbyareturnspringlocated
intheguidethatholdsthesafetyprotectiontothemachine,thepneumaticcylinderwill
returnandthemachinewillbeagainonitsstartingpositionreadyforanewcycle.
3.2 Main Technical Data
Themaintechnicaldataofthismachineare:
WxDxH 300x130x220mm
Weight 9Kg
Airpressure 6Kg/cm²
Page-7-
4. Machine Operation
4.1 Machine Description
Thismachinehasbeendesignedtoseteyelets(grommets)withwashers,feeding
themachinebyhand,onPVCcoatedmaterialandingeneraltermsonplasticized
fabricswithastrengthof0,3-1,2mm.Themaximumcuttingdiameteris11mm.
Themachinecutsthematerialandsetstheeyeletinjustoneoperation.
DataplotGmbHdisclaimsanyresponsibilitywhenusingthemachinefor
differentusesthantheonescoveredonthisoperatingmanual.
4.2 Checking The Machine Before Starting
Beforestartingthemachineforthefirsttime,orwhenthelocationofthe
machineischanged,oradjustmentsorpartreplacementsaremade,weadvice
customerstocheckthatthemachinehasnotsufferedabloworbreakage.
4.3 Eyelet (Grommet) Setting
a)Checkthattheairinletvalve“F”isonOPENposition(Fig.14).
b)Placetheeyelet(grommet)“O”gentlythroughthepuncher“C”ofthetopdie“D”checking
thatitstaysfirmlyonthejunctionareapuncher/topdie.
Fig. 7
(C)
(D)
(O)
c)Placethewasher“A”onthebottomdie“E”withtheteethedsurfaceupwards.
Fig. 8
(E)
(A)
d)Placethebanneronthestainlesssteelplate.
e)Pressdownmanuallythesafetyprotection“P”,withtheblackplasticknobplacedon
thefrontandsideofthemachineuntilitreachescompletelyitsstroketosettheeyelet.
Page-8-
Fig. 9
(P)
f)Releasethesafetyprotection“P”soitcomesupbythereturnspring
locatedontheguidethatholdstheprotectionwiththemachine.At
themomentthemachinewillbereadytosetanothereyelet.
4.4 Other Machine Applications
Tocutholesonthematerial,withoutsettingeyelets,itwillnotbenecessarytoinstall
specifictooling;itwillbepossibletomakeitwiththesameonesusetosettheeyelets.
Seechapter5Adjustments,section5.4.OnlyCutting.
WARNING: This machine should not be used for a different purpose than the
one originally manufactured for and specified on this operating manual: To
set eyelets (grommets) with washers, to cut holes on PVC coated material
and in general terms on plasticized fabrics of the printing industry.
Page-9-
5. Adjustments
5.1 Warnings About The Adjustments
Partsthatshouldbereplacedonaregularbasisduetonormalwherearethe
cuttingorbottomdie“E”andsettingontopdie“D”.Wewillseethattheparts
needtobereplacedwheneitherthecuttingorthesettingisnotaccurate.We
alwaysrecommendhavingasparesetofthesepartsonyourstock.
Fig. 10
(E)
Puncher
(D)
Whenmakingadjustmentsifbyanyreasonitisnecessarytoremove
partsmeantforoperatorsafety(cover,stainlesssteelplate...)remember
toputthembackwheretheybelongandfastenthemfirmly.
WARNING: Shut the general air inlet valve “F” (see Fig. 1) to change dies,
make adjustments, install optional equipment or any other handling.
5.2 Dies Changing For Same Dimension Eyelet – Washer
ThemachineEMBLEMEASYAIRPRESSStandardsetseyeletssetson
differentmaterialsandthicknessesinarangeof,03-1,2mm.
However,althoughitworkswithdifferenttypesofmaterials,itwillnotrequire
anyadjustments(neithercuttingorsetting);justfollowtheguidelinesonthis
sectiontoinstallproperlythediesavoidingbreakageofthecuttingarea.
WARNING: To change the setting dies it will be necessary at some point to connect
the air hosepipe to the compressor and open the air inlet valve “F” (see Fig. 1).
5.3 Guidelines to install the cutting and setting dies:
Thismachineismainlycomposedoftwoverticalshaftsonthefront;ontopistheshaftthat
holdsthesettingortopdie“D”andthebottomtheshaftholdingthecuttingorbottomdie“E”.
Page-10-
Fig. 11
(D)
(E)
Puncher
Tohaveanevencutting,thepuncher(locatedonthesettingdie“D”,
mustbeabletoentersoftlyonthebottomdie(seeFig.11).
Weneedtofollowthesesteps:
1st)MachineshouldbeasinFig.12.
Fig. 12
2nd)Manuallylowerthesafetyprotection“P”withtheblackplasticknob
withoutreleasingitwhenithasreachedtheendofthestroke.
Fig. 13
(A)
3rd)Holdingdowntheknob,shuttheairinletvalve“F”.
Fig. 14
(F)
4th)Loosenthesetscrew“a”(seeFig.13)ofthebottomdie“E”fromthe
righthandsideofthemachineuntilthediecanturnfreely.
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