Datamate M80 Series Manual de usuario

C0052

C0052C0052

C00526

PREPARED BY:..........Matthew Perren ............

APPROVED BY:...........Mark Plested ..............

Sheet: 1 of 15

Issue: 26

Date: 13.05.2015

C/Note: 12 24

M80 & M83 SERIES RECTANGULAR CONNECTORS

MAY 2015

SECTION TITLE PAGE

1 Description of Connectors and Intended Applications 2

2 Marking of Connector and/or Package 2

3 Ratings 3

Appendix 1 Contact Orientations 7

Appendix 2 Coax Contact Details 10

Appendix 3 Gauges (Low Frequency) 12

Appendix 4 Test for Latch Integrity 13

Appendix 5 Instructions for the use of connectors fitted with Jackscrews 14

Appendix 6 Instructions for the use of Jackscrews 15

COMPONENT SPECIFICATION

C00525

C00525C00525

C00525

- 2 -

1. DESCRIPTION OF CONNECTOR AND INTENDED APPLICATION

A range of 2mm pitch male and female rectangular, fully shrouded unsealed connectors with replaceable

contacts for interconnecting board to board, cable to board and cable to cable. The range covers 2 to 50

ways, in various application methods. Female connectors are available for crimp, vertical through-board and

surface mount termination. Male connectors are available for crimp, vertical or horizontal (90°) through-

board and vertical surface-mount termination. Overmoulding of cable assemblies is also available for crimp

versions.

The connectors are provided with a range of contact terminations (as shown in Appendix 1) that are gold or

gold/tin plated. The contact zone of a gold plated contact is hard acid gold of 9 % purity.

The connector is intended for use as a low voltage connector in high packing density electronic equipment.

The connector is polarised to prevent mis-matching and can be produced with a latching feature (L-Tek) or in

a jackscrew (J-Tek) format, with or without board mounting.

L-Tek and J-Tek connectors are available with low-frequency (LF) contacts, while customised Mixed

Technology (Mix-Tek) connectors are also available with jackscrews, with a choice of power or coax contacts.

NOTE: Some connector styles are available manufactured and tested to BS9525 F0033. All other connectors in

the range are designed to the same specification.

2. MARKING OF THE CONNECTOR AND/OR PACKAGE [ORDER CODE]

The marking (order code) shall appear on the package and shall be as follows:

2.1. ORDER CODE

M 0 - XXX XX XX

Series No.

Connector Style

Number of Ways

Contact Finish

For details of styles, as well as Mix-Tek and M 3 markings and styles see the latest catalogue, or

individual drawings.

2.1.1. Number of ways:

SINGLE

ROW

(standard)

No. of

ways 2 3 4 5 6 7 17 22

Order

Code 02 03 04 05 06 07 17 22

DOUBLE

ROW

(standard)

No. of

ways 2+2 3+3 4+4 5+5 6+6 7+7 + 9+9 10+10

13+13 17+17 22+22

Order

Code 04 06 0 10 12 14 16 1 20 26 34 44

DOUBLE

ROW

(jackscrew)

No. of

ways 3+3 5+5 7+7 10+10 13+13 17+17 21+21 25+25

Order

Code 06 10 14 20 26 34 42 50

COMPONENT SPECIFICATION

C00525

C00525C00525

C00525

- 3 -

2.1. FINISH CODES (CONTINUED)

2.1.2. Contact Finish:

3. RATINGS

All materials are listed on individual drawings.

3.1. LOW-FREQUENCY SIGNAL CONNECTORS

3.1.1. Electrical characteristics

Current – per individual contact at an ambient temperature of 25°C ................................... 3.3A max

(When only one contact per connector is electrically loaded)

Current – per individual contact at an ambient temperature of 5°C ................................... 2.6A max

(When only one contact per connector is electrically loaded)

Current – per contact through all contacts at an ambient temperature of 25°C................... 3.0A max

Current – per contact through all contacts at an ambient temperature of 5°C .................. 2.2A max

Working Voltage (at 1013mbar, sea level) .................................................................. 00V DC or AC Peak

Voltage Proof (at 1013mbar, sea level) .......................................................................1200V DC or AC Peak

Contact resistance (initial) ...................................................................................................... 20mΩ max

Contact resistance (after conditioning) .................................................................................. 25mΩ max

Insulation resistance (initial) ................................................................................................... 1,000 MΩ min

Insulation resistance (hot after conditioning) ........................................................................ 100 MΩ min

Creepage path contact-to-contact .......................................................................................... 0.35mm min

Air gap contact-to-contact ...................................................................................................... 0.35mm min

3.1.2. Environmental characteristics

Environmental classification.............................................................................-55/+125/56 Days at 95% RH

Low air pressure severity when only one contact is electrically loaded.......300 mbar (9,144M/30,000ft)*

Vibration severity ................................... 10Hz to 2000Hz over 0.75mm at 9 m/s² (10G), duration 6 hours

Vibration severity ................................... 10Hz to 1.73Hz @ 1.5mm peak to peak, 57.55Hz to 2000Hz

@ 20g. duration 2 hours

Bump severity ....................................................................................... 390m/s² (40G), 4000 ±10 bumps

Shock severity ....................................................................................... 9 1m/s² (100G) for 6ms

Finish Code

Finish CodeFinish Code

Finish Code

0101

0505

2222

4242

Male PC Ta l

-- Gold all over Gold on Contact area

Tin /Lead on tail

Gold on Contact area

100% Tin on tail

Male Cr mp -- Gold all over -- --

Female PC

Ta l

Gold on Contact area

Tin /Lead on tail Gold all over -- Gold on Contact area

100% Tin on tail

Female

Cr mp -- Gold clip,

Gold shell -- Gold clip,

Gold shell

COMPONENT SPECIFICATION

C00525

C00525C00525

C00525

- 4 -

3. RATINGS (continued)

3.1.2. Environmental characteristics (continued)

Acceleration severity ............................................................................................................... 490m/s² (50G)

*The connector will function correctly using a simultaneous combination of high temperature and low air

pressure down to 300mbar (Altitude of 9,144M/30,000ft) up to 360V DC.

3.1.3. Mechanical characteristics

Durability ................................................................................................................................ 500 operations

Clip retention in body .............................................................................................................. 1 N min

Minimum retention force may be 10N from a sample of 10 sockets, providing the average of the

samples is 22N.

High temperature, long term (current as in 3.1.) ........................................................1000 hours at 5°C

High temperature, short term (no electrical load) ......................................................250 hours at 125°C

Contact retention in moulding ..................................................................................................... 10N min*

Male Crimp Jackscrew contact replacement – 2 operations at 10N

Contact holding force ...................................................................................................................... 0.2N min

M 0 insertion force (per contact, using mating pin, no latch fitted)...................... ...................... 2.0N max

M 0 withdrawal force (per contact, using mating pin, no latch fitted).................. ..................... 0.2N min

M 3 insertion force (per contact, using mating pin, no latch fitted)……….………… ...................... 1.0N max

M 3 withdrawal force (per contact, using mating pin, no latch fitted)………………. ..................... .0.2N min

3.1.4. Wire Termination Range

Wire type (recommended) ................................................................................................ BS 3G 210 Type A

Extra small bore crimp contact details

Crimp type

Crimp typeCrimp type

Crimp type

Extra small bore

Extra small boreExtra small bore

Extra small bore

No. & nominal dia. (mm) of wires 7/0.12 1/0.25 7/0.0

AWG 28 30 32

Min. pull off force 12.5N 7N 4N

M22520/2-01 crimp tool setting 5 4 4

Max. insulation diameter Ø0.75mm

3.2. COAX CONTACTS

3.2.1. Electrical characteristics

Impedance ............................................................................................................................................. 50Ω

Frequency Range ................................................. 6GHz (Also dependent on cable type or board layout)

Crimp Type

Crimp TypeCrimp Type

Crimp Type

Small Bore

Small BoreSmall Bore

Small Bore

Small BoreSmall Bore

Small Bore

Small BoreSmall Bore

Small Bore

Large Bore

Large BoreLarge Bore

Large Bore

No. & Nominal dia. (mm) of wires 7 / 0.12 7 / 0.15 7 / 0.2 19 / 0.15

A.W.G. 28 26 24 22

Minimum pull-off force 12.5N 25N 44N 50N

M22520/2-01 Crimp tool setting 6 6 6 6

Max. insulation diameter Ø1.10mm

COMPONENT SPECIFICATION

C00525

C00525C00525

C00525

- 5 -

3. RATINGS (continued)

3.2. COAX CONTACTS (continued)

V.S.W.R. (Voltage Standing Wave Ratio) .............................................. 1.05 + (0.04 x Frequency) GHz max

Operating Voltage (at 1013mbar, sea level) ..................................................................... 1 0V AC at 500mA

Maximum Voltage (at 1013mbar, sea level) ..................................................................... 1,000V AC rms

Contact Resistance........................................................................................................................ 6 mΩ max

Insulation Resistance (at 250V rms) ..................................................................................................... 10

MΩ

3.2.2. Wire Termination Range

Cable Type Max. Insulation Diameter Compatible contacts

RG 17 Ø2.0mm M 0-305, M 0-30 , M 0-315, M 0-31

PTFE cellular Ø2.4mm M 0-306, M 0-316

RG 174 Ø2.7mm M 0-307, M 0-309, M 0-317, M 0-319

RG 179 Ø2.7mm M 0-307, M 0-309, M 0-317, M 0-319

RG 316 Ø2.7mm M 0-307, M 0-309, M 0-317, M 0-319

3.2.3. Mechanical characteristics

Durability ................................................................................................................................ 500 operations

Insertion force: ........................................................................................................................ .0N max

Withdrawal force: .................................................................................................................... 0.5N min

Contact wipe ............................................................................................................................ 1.30mm min

Contact replacement in moulding .......................................................................................... 5 times max

3.3. POWER CONTACTS

3.3.1. Electrical characteristics

Current rating (M 0-3XX contact only) ................................................................................... 20A max

Current rating (M 0-PXX contact only) ................................................................................... 40A max

Working Voltage (at 1013mbar, sea level) .................................................................. 00V DC or AC Peak

Voltage Proof (at 1013mbar, sea level) .......................................................................1200V DC or AC Peak

Contact Resistance........................................................................................................6mΩ max

3.3.2. Wire Termination Range

A.W.G. Current Rating of cable Compatible contacts

10 40A max M 0-PF5, M 0-PM5

12 20A max M 0-325, M 0-335, M 0-32A

14 15A max M 0-326, M 0-336, M 0-32B

16 10A max M 0-327, M 0-337, M 0-32C

1 A max M 0-32 , M 0-33

20 5A max M 0-329, M 0-339

3.3.3. Mechanical characteristics

Durability ................................................................................................................................ 500 operations

High temperature, long term (no electrical load) .......................................................1000 hours at 150°C

Insertion force M 0-3XX contacts .......................................................................................... .0N max

COMPONENT SPECIFICATION

C00525

C00525C00525

C00525

- 6 -

Insertion force M 0-PXX contacts .......................................................................................... 15.0N max

Withdrawal force .................................................................................................................... 0.5N min

Contact wipe ........................................................................................................................... 1.30mm min

Contact replacement in moulding .......................................................................................... 5 times max

3.4. SOLDERING DATA

Solderability (for PC Tail & SMT product)…………………………………………………………....245°C for 5 seconds

Soldering heat resistance (for SMT products only)…………………………………………….…260°C for 10 seconds

COMPONENT SPECIFICATION

C00525

C00525C00525

C00525

- 7 -

APPENDIX 1 – CONTACT ORIENTATIONS

These diagrams show pin numbers with reference to the polarisation feature. They represent male

connectors, shown looking onto the contact face.

A1.1. SINGLE ROW

2-way

22-way

17-way7-way

6-way5-way4-way3-way

90° tail (typical)

Polarising Key

A1.2. DOUBLE ROW

34-way

26-way20-way

18-way16-way14-way

12-way10-way

44-way

8-way6-way4-way

Polarising Key

90° tail (typical)

COMPONENT SPECIFICATION

C00525

C00525C00525

C00525

- -

APPENDIX 1 – CONTACT ORIENTATIONS (continued)

These diagrams show pin numbers with reference to the polarisation feature. They represent male

connectors, shown looking onto the contact face.

A1.3. M80 DOUBLE ROW

Polarising Key

90° tail (typical)

6-way

50-way

42-way

10-way

14-way

20-way

26-way

34-way

A1.4. M80 DOUBLE ROW

90° tail (typical)

Polarising Key

Non

-symmetrical

(e.g. 3 special, 12 signal)

Symmetrical

(e.g. 2 special, 8 signal, 2 special)

Special contacts only

(e.g. 6 special)

COMPONENT SPECIFICATION

C00525

C00525C00525

C00525

- 9 -

APPENDIX 1 – CONTACT ORIENTATIONS (continued)

These diagrams show pin numbers with reference to the polarisation feature. They represent male

connectors, shown looking onto the contact face.

A1.5 M83 3 ROW

A1.6. M83 3 ROW

1318

All signal contacts

only

Signal and

special

contacts

COMPONENT SPECIFICATION

C00525

C00525C00525

C00525

- 10 -

APPENDIX 2 – COAX CONTACT DETAILS

A2.1. COAX INTERFACE DIMENSIONS

Male Female

A2.2. COAX ASSEMBLY INSTRUCTIONS – M80-305/306/307, M80-315/316/317

1) Strip cable to dimensions shown against relevant part (see appropriate engineering drawings).

2) Identify pieces of coax connector to be assembled.

3) Slide sleeve onto cable past stripped area.

4) Crimp contact to end of cable inner conductor.

5) Insert cable and contact into coax body from back end – make sure that the braid goes outside and

over the end section.

6) Slide sleeve back over the end of the coax body and the braid. Crimp into place on the cable

insulation, using a hexagonal crimping tool.

Inner

Conductor

Outer Insulator

Body Sleeve

Contact

Crimp here

Sleeve

Contact

Body Braid

Crimp here

Inner Insulator

Braid

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