CSI CIP 2.0 Manual del propietario
CIP 2.0
CONTROL SYSTEMS
2 |CIP 2.0 IOM
Safety ............................................................. 3
Important Safety Information .............................................3
Introduction........................................................ 4
About This Manual ......................................................4
Application ............................................................4
Technical Data .........................................................4
At A Glance (Equipment Overview) .................................... 5
Safety ............................................................. 6
Built-In Safety ..........................................................6
Air Lockout Capability ...................................................6
E-Stop Capability .......................................................6
Installation..........................................................7
Air Connections ........................................................7
Operation.......................................................... 8
Opearation Screens.....................................................9
Trend Screen..........................................................14
Equipment Screen .....................................................16
Alarms Screen ........................................................17
History Screen ........................................................18
Configuration Screens ...............................................19
Diags Screen ......................................................22
Phase Screen ..................................................... 23
Tuning Screen .....................................................24
Maintenance ......................................................25
Checklist .............................................................25
Replacing “Poly” Tubing ................................................25
Replacing Pressure Regulator Filter Element ..............................26
Replacing Solenoid Valve ...............................................26
Troubleshooting ................................................... 27
Warranty .........................................................28
TABLE OF
CONTENTS
CIP 2.0 IOM | 3
The CIP 2.0 Manual includes essential information for installing, operating, and
maintaining equipment properly and in a safe manner. Failure to do so could
result in personal injury and/or equipment damage.
DO NOT attempt to remove and/or modify CIP 2.0 products or programming.
Doing so can create unsafe conditions for operator(s) and surrounding persons.
Changes to CIP 2.0 products or programming void all warranties.
DO NOT place any CIP 2.0 product in an application where general product
service ratings are exceeded. Doing so puts operator(s) and surrounding
persons at risk of personal injury and may result in equipment damage.
THE MEANING OF DANGER, WARNING, AND CAUTION IN THESE INSTRUCTIONS
Danger: Indicates an imminently hazardous situation which, if not avoided, has a
high likelihood of resulting in death or serious injury. The word Danger indicates
the most extreme cases of risk that warrant immediate attention.
Warning: Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury. The word Warning is used for moderately at-risk
cases that warrant immediate attention.
Caution: Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury. “Caution” may also indicate an unsafe
operating or maintenance practice.
If at any point during operation, a Danger, Warning, or Caution indication is
present, the operator should immediately take steps to resolve the problem and
notify a supervisor.
Do not remove labeling on any CIP 2.0 product. Immediate replacement of
missing labels is important to the safety of all users.
IMPORTANT
SAFETY
INFORMATION
4 |CIP 2.0 IOM
INTRODUCTION Thank you for purchasing a CIP 2.0 Product!
This manual contains operation instructions for the CIP 2.0 Control System.
ABOUT THIS MANUAL
This manual covers the complete line of CIP 2.0 systems. All CIP 2.0 systems are
available with optional equipment that can provide additional functionality.
Please contact CSI at 800.721.2394 or 417.831.1411 for assistance.
APPLICATION
CSI’s CIP 2.0 regulates the operation of your Clean-in-Place system. CIP 2.0
takes the guesswork out of configuring and controlling the start, stop, flow, tem-
perature, and chemical concentrations required for a successful clean in place
cycle. If used properly, your CIP 2.0 system can be a source of savings and a
vital step in ensuring product quality through rapid and eective cleaning.
TECHNICAL DATA
• Compressed air pressure: 90–100 psig (requires at least 90, no more than 100)
• Air inlet size: 1/2” FNPT
• Maximum product pressure: 145 psig
• Product Temperature range: 0°F–185°F
• Electrical Requirement: AC 480V, 60Hz +/- 6%
• Amperage requirement based on system configuration
CIP 2.0 IOM | 5
AT A GLANCE 2
1
68
Emergency Stop (E-Stop)
Touchscreen
Power Disconnect Switch
Pressure Gauge
Pressure Regulator
Control Panel
Chemical Pumps
Chemical Tanks
Tank Level Transmitter
2
3
4
5
6
7
8
9
3
79
4
5
6 |CIP 2.0 IOM
SAFETY The CSI CIP 2.0 control package includes built-in safety features including air
lockout and emergency stop capabilities. The control units can also incorporate
system timeouts for added operator safety.
E-STOP CAPABILITY
Activate E-Stop to turn o all operations.
To release the E-Stop, twist clockwise until it pops up.
AIR LOCKOUT CAPABILITY
The photo on the left shows the air control in the Supply (SUP) position. To
prevent accidental operation, turn the air control to the OFF position and lock it
with a padlock (OSHA lockout/tagout standard for control of hazardous energy).
CIP 2.0 IOM | 7
WARNING
INSTALLATION The CIP 2.0 control cabinet arrives mounted to the skid and pre-wired to in-
struments installed on the skid. Typical installation requires a dedicated 480V
3-Phase with Branch Circuit Protection with enough amperage for the configu-
ration. Electrical schematics provided with the control panel indicate location,
voltage, and amperage requirement for the panel.
To avoid electrocution, ALL electrical work should be done by a registered elec-
trician, following industrial safety standards and local codes. All power must be
OFF and safely locked out during installation.
The CIP 2.0 system is designed to work as a standalone system or configured
to connect to the plant network via Ethernet for permissions, data logging, and
E-Stop connectivity. If the system is intended to communicate with the plant net-
work, an Ethernet drop must be provided to the CIP 2.0 control system and the
system uses 4-5 unique IP addresses depending on configuration.
DISCLAIMER OF LIABILITY
CSI does not assume responsibility and expressly disclaims liability for loss,
damage, or expenses that arise in any way from the installation, operation, use,
or maintenance performed in accordance with this manual. CSI assumes no
responsibility for any infringement of patents or other rights of third parties that
may result from use of the module. No license is granted by implication or other-
wise under any patent or patent rights.
CSI reserves the right to make changes to the product, specifications, or this
manual without prior notice.
Note: CSI recommends that the cabinet be supplied with clean process air at
the minimum pressure and flow rate for your application.
AIR CONNECTIONS
Note: CSI recommends that the control cabinet be supplied with clean instru-
ment air at the minimum pressure and flow rate for your application.
AIR INPUT TO CABINET
Air connection 1/2” NPT Female
8 |CIP 2.0 IOM
OPERATION CONTROL PANEL
Use the touchscreen control panel to select wash parameters and cleaning
cycle. Operators should take a moment to familiarize themselves with the items
in bold below.
SYSTEM START
1. Verify all Swing Connections and piping connection.
2. Verify the Air Relief Switch is in the On position.
3. Verify the E-Stop is not activated.
4. If not already completed, log on to the system by pressing the Logon/Logo
button.
5. Input your username and password
Default User Name: Operator
Default Password: operator
6. To initiate a wash cycle, press the Commands button.
7. If the system has more than one supply, select the appropriate Supply Header.
A prompt asks you to select a circuit.
8. Select the appropriate circuit. The system also indicates the last wash type
and time stamp for each circuit.
9. If your system uses swing connections, it prompts you to verify that those
connections have been made.
10. If your system requires plant permission, the system requests permission and
holds until permission is granted.
11. Select the appropriate wash type to start the system. The process can be
Aborted at any time from this screen.
12. Once the wash has started, press Close Window.
13. The system runs the wash cycle in automatic mode until the circuit set-points
have been completed, an error occurs, or and E-Stop condition occurs.
CIP 2.0 IOM | 9
OPERATION
SCREENS:
MAIN SCREEN
The main screen displays the equipment located on the skid, including tanks,
valves, pumps, heat exchangers, and piping.
CIP 2.0 is a versatile program oering full programming capabilities for an
assortment of systems ranging from small single-tank, single-supply systems to
the four-tank, dual supply system (as shown above).
Dual supply means you can clean two independent processes simultaneously as
there are two separate supply pumps, each having independent chemical dosing
and heat exchange equipment.
Dual supply systems provide reduced cost and space requirements when
compared to operating two separate clean in place systems.
Log in to start a wash or view screens. To log in, select the Logon/Logo
button on the far right, and select LogOn.
The Default Login is as follows:
User Name: Operator
Password: operator
2
3
2
4
5
3
4
5
10 |CIP 2.0 IOM
START THE WASH CYCLE
Select the Commands button.
If your system has more than one supply header, select the appropriate
header based on your piping configurations.
OPERATION
SCREENS
2
2
Tabla de contenidos
Otros manuales de Sistema de control de CSI
