CS Instruments PI 500 Manual de usuario

PI 500 Seite 1von 93

Installation and operating instructions

Hand-held instrument PI 500

EN –English

Foreword

PI 500 Seite 2von 93

I. Foreword

Dear customer,

thank you very much for deciding in favour of the PI 500. Please read this installation

and operation manual carefully before mounting and initiating the device and follow

our advice. A riskless operation and a correct functioning of the PI 500 are only

guaranteed in case of careful observation of the described instructions and notes.

Sales Office South / Geschäftsstelle Süd

Zindelsteiner Str. 15

D-78052 VS-Tannheim

Tel.: +49 (0) 7705 978 99 0

Fax: +49 (0) 7705 978 99 20

Mail: [email protected]

Web: http://www.cs-instruments.com

Sales Office North / Geschäftsstelle Nord

Am Oxer 28c

D-24955 Harrislee

Tel.: +49 (0) 461 700 20 25

Fax: +49 (0) 461 700 20 26

Mail: [email protected]

Web: http://www.cs-instruments.com

Table of Contents

PI 500 Seite 3von 93

II. Table of Contents

II. TABLE OF CONTENTS 3

1SAFETY INSTRUCTIONS 6

1.1 Generell 6

1.2 Installation 7

2APPLICATION AREA 8

3TECHNICAL DATA PI 500 9

4INPUT SIGNALS EXT. SENSOR PI 500 10

5CABLE CROSS SECTION 10

5.1 Sensor circuit points/Output signal: 10

6CONNECTION DIAGRAMS OF THE DIFFERENT SENSOR TYPES 11

6.1 Connector pin assignment for all sensors at PI 500 11

6.2 Connection CS dew point sensors series FA 415/FA 300 12

6.3 Connection for CS dew point- and consumption sensors, series FA/VA 400 12

6.4 Connection for CS dew point- and consumption sensors, series FA/VA 5xx 12

6.5 Connection pulse sensors 13

6.6 Analogue two-, three-, and four-wire current signal 14

6.7 Three- and four-wire power supply 0 - 1/10/30 VDC 15

6.8 Two-, three- and four-wire connector pin assignments for PT100/PT1000/KTY81 16

6.9 Connection with RS485 16

7OPERATION PI 500 17

7.1 Keypad 17

7.1.1 On- and Off-button 17

7.1.2 Brightness buttons 17

7.1.3 Screenshot-Button 17

7.1.3.1 Storing Screenshot 17

7.1.3.2 Export Screenshots 18

7.2 Touchpanel 20

Table of Contents

PI 500 Seite 4von 93

7.3 Main menu (Home) 21

7.3.1 Initialization 21

7.3.2 Main menu 22

7.3.2.1 Settings 23

7.3.2.1.1 Password-Settings 23

7.3.2.1.2 Sensor-settings 24

7.3.2.1.2.1 Choice of the sensor type (For example type CS-Digital sensor) 25

7.3.2.1.2.2 Name the measurement data and define the decimal places 26

7.3.2.1.2.3 Recording measurement data 26

7.3.2.1.2.4 Alarm-Settings (Alarm Popup) 27

7.3.2.1.2.5 More Settings (scale analogue output) 28

7.3.2.1.2.6 Dew Point Sensor of type CS-Digital (SDI Bus) 29

7.3.2.1.2.7 Consumption Sensor of type CS-Digital (SDI Bus) 30

7.3.2.1.2.8 Dew Point Sensor FA 500 / FA 510 of type FA 5xx (RS 485 Modbus) 33

7.3.2.1.2.8.1 Settings Dew point sensor FA 500 FA 510 34

7.3.2.1.2.9 Flow sensor of type VA 5xx (RS 485 Modbus) 37

7.3.2.1.2.9.1 Settings for Flow sensor VA 5xx 38

7.3.2.1.2.9.2 Diameter settings (only for VA 500 or VA 550) 38

7.3.2.1.2.9.3 Gas Constant settings 39

7.3.2.1.2.9.4 Definition of the reference conditions 40

7.3.2.1.2.9.5 Definition Unit of flow and velocity 40

7.3.2.1.2.9.6 Definition consumption counter value and consumption unit 41

7.3.2.1.2.9.7 Settings analogue output 4-20mA of VA 5xx 42

7.3.2.1.2.9.8 Settings Pulse / Alarm output of VA 5xx 43

7.3.2.1.2.9.9 Settings ZeroPoint or Low Flow Cut off for VA 5xx 44

7.3.2.1.2.10 Configuration of Analogue-Sensors 45

7.3.2.1.2.11 Type 0 - 1/10/30 Volt and 0/4 –20 mA 45

7.3.2.1.2.12 Type PT100x and KTY81 47

7.3.2.1.2.13 Type Pulse (Pulse ration) 48

7.3.2.1.2.14 Type „No Sensor“ 50

7.3.2.1.2.15 Type Modbus 51

7.3.2.1.2.16 Selection and activation of Sensor-Type Modbus 51

7.3.2.1.2.16.1 Modbus Settings 51

7.3.2.1.3 Data logger Settings 55

7.3.2.1.4 Device Settings 59

7.3.2.1.4.1 Language 59

7.3.2.1.4.2 Date & Time 60

7.3.2.1.4.3 SD-Card 61

7.3.2.1.4.4 System update 62

7.3.2.1.4.4.1 Check for new Software updates (USB) 62

7.3.2.1.4.5 Factory Reset 64

7.3.2.1.4.6 Calibrate touch-screen 65

7.3.2.1.5 Set backlight 65

7.3.2.1.6 Cleaning 66

7.3.2.1.7 System-Status 66

7.3.2.1.8 About PI 500 66

7.3.2.2 Chart 67

7.3.2.3 Chart / Real time values 71

7.3.2.4 Channels 73

7.3.2.4.1 Min/Max Function 73

7.3.2.5 Real time values 75

7.3.2.6 Alarm overview 76

Table of Contents

PI 500 Seite 5von 93

8EXPORT /IMPORT 77

8.1 Export Logger data 77

8.2 Export System Settings 79

8.3 Import System Settings 80

9VIRTUAL CHANNELS (OPTIONAL) 81

9.1 Option „Virtual Channels“ activation 81

9.2 Virtual Channels Settings 82

9.2.1 Selection of Sensor-type 82

9.2.2 Configuration of each single virtual value 83

9.2.3 Activation of a single virtual value 83

9.2.4 Definition of Operands 83

9.2.5 Definition of Operations 85

9.2.6 Definition of Unit 85

9.2.7 Value name, resolution of decimal places and recording of values 87

10 ANALOG TOTAL (OPTIONAL) 88

10.1 Option „Analog Total“ activation 88

10.2 Selection of sensor type 89

11 CLEANING 90

12 BATTERY 90

Safety instructions

PI 500 Seite 6von 93

1 Safety instructions

1.1 Generell

Please check whether this manual corresponds with the device type.

Please attend to all notes indicated in this instruction manual. It contains essential information

that has to be followed during installation, operation and maintenance. Therefore, this

instruction manual has to be read categorically by the technician as well as by the responsible

user/qualified personnel before installation, initiation and maintenance.

This instruction manual has to be available at any time at the operation site of the PI 500.

Regional and national regulations respectively, have to be observed in addition to this

instruction manual if necessary.

In case of any obscurities or questions with regard to this manual or the instrument please

contact CS Instruments GmbH.

Warning!

Supply voltage!

Contact with supply voltage carrying non-insulated parts may cause an electric shock

with injury and death.

Measures:

•Note all applicable regulations for electrical installations (e.g. VDE 0100)!

•Carry out maintenance only in strain less state!

•All electric works are only allowed to be carried out by authorized qualified personnel.

Warning!

Inadmissible operating parameters!

Undercutting and exceeding respectively of limit values may cause danger to persons

and material and may lead to functional and operational disturbances.

Measures:

•Make sure that the PI 500 is only operated within the admissible limit values indicated on the type

label.

•Strict observance of the performance data of the PI 500 in connection with the application.

•Do not exceed the admissible storage and transportation temperature.

Further safety instructions:

•Attention should also be paid to the applicable national regulations and safety instructions during

installation and operation.

•The PI 500 is not allowed to be used in explosive areas.

Additional remarks:

•Do not overheat the instrument!

•PI 500 is not allowed to be disassembled!

Attention!

Malfunctions at the PI 500!

Faulty installation and insufficient maintenance may lead to malfunctions of the PI 500

which may affect the measuring results and which may lead to misinterpretations.

Safety Instructions

PI 500 Seite 7von 93

1.2 Installation

NOTE!

The plug of the power supply unit (charger) is used as a separator.

This separator must be clearly recognisable and easily accessible by the user. A plug

connector with a CEE7/7 system is necessary.

NOTE!

Only the supplied power supply may be used.

Application Area

PI 500 Seite 8von 93

2 Application Area

The new PI 500 is an all-purpose hand-held measuring instrument for many applications in industry

Like e.g.:

► Consumption/flow measurement

► Pressure/vacuum measurement

► Temperature measurement

► Moisture/dew point measurement

The 3.5” graphic display with touch screen makes the operation very easy.

The graphic indication of coloured measurement curves is inimitably.

Up to 100 million measured valued can be stored with date and name of measuring site. The

measured data can be transferred to the computer via USB stick.

The following sensors can be connected to the freely configurable sensor input of PI 500:

Pressure sensors (high and low pressure)

Flow sensors, VA 400/420

Temperature sensors Pt 100, 4..20 mA

Dew point sensors FA410 / FA415

Effective power meters

Optional third-party sensors with the following signals:

0...1/10 V, 0/4...20 mA, Pt100, Pt1000, pulse, Modbus

Technical data

PI 500 Seite 9von 93

3 Technical data PI 500

Colour screen

3.5“-Touchpanel TFT transmissive, graphics, curves, statistics

Interfaces

USB

Power supply for sensors

Output voltage: 24 VDC ± 10%

Output current: 120 mA continuous operation

Current supply

Internal rechargeable Li-Ion batteries charging time approx. 4 h

PI 500 operation: > 4h depending on current consumption of external sensor

Power supply unit

100 –240 VAC/50 –60 Hz, 12VDC –1A

Safety class 2, only for application in dry rooms

Dimension

82 x 96 x 245 mm

Material

Plastic PC/ABS

Weight

450 g

Operating temperature

-20...70°C measuring gas temperature

0... 50°C ambient temperature

Storage temperature

-20 to +70°C

Optional

Data Logger, Memory size 2 GB SD memory card standard, optionally

up to 4 GB

EMC

DIN EN 61326

Inputsignals for Sensor

PI 500 Seite 10 von 93

4 Input signals ext. sensor PI 500

5 Cable cross section

5.1 Sensor circuit points/Output signal:

AWG16 –AWG28, cable cross-sections: 0,14 - 1,5 mm2

Input signals

Current signal

(0 –20 mA / 4 –20 mA)

internal or external

power supply

Measuring range

0 –20 mA / 4 –20 mA

Resolution

0,0001 mA

Accuracy

0,03 mA 0,05 %

Input resistance

50 

Voltage signal

(0 - 1V)

Measuring range

0 - 1 V

Resolution

0,05 mV

Accuracy

0,2 mV 0,05 %

Input resistance

100 k

Voltage signal

(0 - 10 V / 30 V)

Measuring range

0 - 10 V/30 V

Resolution

0,5 mV

Accuracy

2 mV 0,05 %

Input resistance

1 M

RTD

Pt100

Measuring range

-200 - 850 °C

Resolution

0,1 °C

Accuracy

0,2 °C at -100 - 400 °C

0,3 °C (further range)

RTD

Pt1000

Measuring range

-200 - 850 °C

Resolution

0,1 °C

Accuracy

0,2 °C at -100 - 400 °C

0,3 °C ( further range )

Pulse

Measuring range

minimal pulse length 100

frequency 0 - 1 kHz

max. 30 VDC

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