Crystal Mountain ASPEN Manual de usuario

Service Manual (100-115VDC)

ASPEN

(Bottled Water Cooler)

Table of Contents

SECTION1:Product Specification ................................................................................................................. 1-1

SECTION2:Parts Listing and Exploded Views......................................................................... ....................... 2-1

Aspen Parts Listing ................................................................................................................................ 2-1

Exploded Views ..................................................................................................................................... 2-2

Product Dimensions ............................................................................................................................... 2-3

Description of Product Model Number ...................................................................................................... 2-4

SECTION3: Receiving Instructions .............................................................................................................. 3-1

SECTION4: Service / Maintenance .............................................................................................................. 4-1

Electrical Diagnosis ............................................................................................................................... 4-1

Circuit Diagram ..................................................................................................................................... 4-3

Cold Control Adjustment ......................................................................................................................... 4-4

No Spill Device Removal and Installation .................................................................................................. 4-5

Cabinet Removal and Installation ............................................................................................................ 4-6

Cold Control Removal and Installation ................................................................,,,,,................................ 4-9

Hot Tank Hot Thermostat / Limiter Replacement ........................................................................................ 4-14

Hot Tank Removal and Replacement ........................................................................................................ 4-16

Heater Band Replacement ...................................................................................................................... 4-20

Compressor Relay / Overload Replacement .............................................................................................. 4-22

SECTION5:Trouble Shooting ......................................................................................................................... 5-1

SECTION6:Cleaning & Sanitization ............................................................................................................... 6-1

1 - 1

Product Specification

ITEM

POWER RATING

STANDARD CURRENT

POWER

CONSUMPTION

COLD

HOT

REFRIGERANT CHARGE

NOISE(SOUND POWER LEVEL)

PRODUCT WEIGHT

PRODUCT BOXED WEIGHT

LOADING QUANTITY

COLD

HOT

COMPRESSOR

REFRIGERANT

TEMP RANGE

VOLUME OF COLD RESERVOIR

HEATER

TEMP RANGE

TEMP CONTROL

CAPACITY(EXTERNAL HEATER)

VOLUME OF HOT RESERVOIR

SPECIFICATIONS

SINGLE PHASE

100-115VAC 60Hz

HOT & COLD: 4.5-5.1A

85W

450W

SINGLE PHASE MOTOR

R134a

41-50°F (5-10°C)

0.9 gal (3.47L)

BAND HEATER

165.2-197.6°F (74-92°C)

179.6-192.2°F (82-89°C)

>188.6°F 1.3 gal/H (>87°C - 5L/H)

0.3 gal (1.47L)

1.2 oz (34g)

44dB(A)

H&C: 26.5 Ib (12kg)

H&C: 28.6 Ib (13kg)

20' FT: 238 UNITS

40' FT: 504 UNITS

Standard Cooler Specifications and Performance Data

Model: Aspen 100-115VAC

With its smooth classic lines the Aspen cooler will

compliment any décor. The contoured drip tray enhances

the shape of the cabinet and conveniently holds a cup or

glass for hands free filling.

Aspen

NO. DESCRIPTION

BAFFLE

RESERVOIR

INTEGRATED NON-SPILL SYSTEM

CABINET

SUPPORT SHELF

FAUCET GASKET

HOT WATER FAUCET

COLD WATER FAUCET

DRIP TRAY

HEAT PRESERVATION SPONGE

COMPRESSOR

LEFT SUPPORT

BOTTOM PANEL

RIGHT SUPPORT

DAMPER TUBE

INSULATION FOAM OF COLD TANK

HANDLE

CONDENSER

SWITCH BRACKET

FUSE

21 HOT TANK SWITCH

POWER CORD

HOT THERMOSTAT

PLASTIC BOX FOR HOT THERMOSTAT

PESET BUTTON

HEAT LIMITER

COLD CONTROL

DRAIN VALVE

HOT TANK INLET TUBE

HEATER BAND

DRIER

CLIP

POWER CORD

11925‐145th Street Edmonton, AB Canada T5L 2H4 Tel: 1‐800 878 6422 Fax: 1‐780 454 9816

115V Aspen Water Cooler Parts Listing

Visit the customer login section for details on parts pricing and ordering process:

For customer service please call 800-878-6422 ext 2

2 - 3

Front Side

Product Dimensions

Aspen (bottled water cooler)

(320 mm)

12.6 inches

38.6 inches (980 mm)

30 inches (760 mm)

7.67 inches

(195 mm)

(320 mm)

12.6 inches

2-4

You can find your serial and model number at the back of your cooler.

AN S A 2 K H K 1 AC

Cooler Shape Reservoir Type Type of Lid No. of Faucets Body Color Temp. Option Insert Color Voltage Optional

Description of Product Model Number

A- No Spill Device K– Black

W – White

H – Hot & Cold

T – Cook & Cold

K– Black

W – White

1 – 100~115V

AN– Aspen

S– Stainless Steel

A – EPA

C – China manufactured cooler

3-1

RECEIVING

Inspect the cooler box immediately and carefully for any evidence of shipping or handling damage be-

fore signing to receive goods. In case of shipping damages, claims should be filed immediately with the

carrier. Please note that the carrier will not accept claims for any damage discovered after signing for UN-

INSPECTED GOODS.

Ensure the cooler stands upright for 24 hours before plugging it in.

OPERATION

1. Place the water cooler on a flat level surface in a cool shaded location near a grounded wall outlet.

2. Position the water cooler so that the back of the unit is a minimum of 4 inches/10 cm away from the

wall to ensure proper ventilation.

3. Place the water bottle on top of the cooler appropriately.

Note: On Hot & Cold models, vent the hot tank by holding the hot faucet open until water flows out.

4. Plug power supply cord into receptacle. Please ensure that cooler is set up so as access to the power

outlet and plug is unobstructed. Turn on hot tank switch.

Note: To provide additional protection from the risk of shock, this unit MUST be connected to a ground

fault circuit interrupter (GFCI) outlet at all times. Use of an extension cord will void any warranties.

5. Do not draw water from the cooler for about 30 minutes to let the water cool or heat. Optimum water

temperatures will be reached after several hours of operation.

6. Ensure the following when cooler is to be serviced:

6.1 Turn off Hot Tank Switch (Hot & Cold models only) and disconnect power supply cord.

6.2 Remove bottle from reservoir.

6.3 Use a bucket to drain water from the cold water reservoir through faucets. On Hot & Cold models,

turn off hot tank switch as above. Allow 1 hour for the hot water to cool down inside the hot water tank.

Remove the drain plug at the rear of the cooler to drain into a container.

SECTION 3: Receiving Instructions

4 - 1

Service / Maintenance

Notice:

The information and/or procedures presented in the following demonstration(s) should be performed by a trained Water Cooler

Service Technician only.

Never attempt to service or repair a water cooler while it is plugged into any power supply.

Prior to any service or repair of the water cooler, ensure that the water has been completely drained from the system.

Note: Begin with the unit unplugged, the water drained and the cabinet removed.

The following electrical parts can be tested for continuity using a multi-meter: hot tank thermostat and limiter, cold

control and the compressor overload.

1. Set the multi-meter to audible for steps 1, 2 and 3,4. To test the hot thermostat and limiter (begin

with the protective cover removed) (Figure 4-1-1), contact one sensor probe on the upper terminal and the other on

the lower terminal of the same part (Figure 4-1-2 and 4-1-3). If continuity is detected the part is good.

2. To test the cold control, position the sensor probes on the bottom two terminals of the cold control (Figure 4-1-4).

If continuity is detected the part is good.

3. To test the overload of compressor (begin with components protect cover, relay and overload removed), connect

one probe through the metal sleeve center and the other on the terminal (Figure 4-1-5). If continuity is detected the

part is good.

The heater band can be tested for resistance using a multi-meter set to 200 or tested using the continuity setting.

Figure 4-1-1 Figure 4-1-2 Figure 4-1-3

Figure 4-1-4

Electrical Diagnosis

Figure 4-1-5

4 - 2

4. Touch the two terminals on heater band with the sensor probes (Figure 4-1-6). The proper resistance is within

a range of 25.61 to 29.88 (Figure4-1-7).

An amperage draw test can be done on the compressor and the heater using a clamp meter.

5. With the hot tank switched off and the unit unplugged. Locate the main lead wire coming in from the power

cord to the cold control (Figure 4-1-8) position clamp meter around this wire and switch on (Figure 4-1-9).

6. Plug in the dispenser. After an initial spike the reading should be within the range of 1.1-1.6A (Figure 4-1-10).

Turn on the hot tank switch; and the reading should increase to a range of 4.5 - 5.1A (Figure 4-1-11).

Caution: do not leave hot tank switch on for longer than 5 seconds.

Figure 4-1-6 Figure 4-1-7

Figure 4-1-8 Figure 4-1-9

Figure 4-1-10 Figure 4-1-11

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