Crystal fires SAPHIRE Guía del usuario

1 VALENTINES BUILDINGS

BECHERS DRIVE

AINTREE RACECOURSE

BUSINESS PARK

AINTREE

LIVERPOOL

L9 5AY

SAPHIRE

DECORATIVE FUEL EFFECT GAS FIRE

THIS APPLIANCE IS CAT I2H

FOR USE WITH NATURAL GAS

ONLY

G20 AT 20mbar

IN G.B. AND I.E.

INSTALLATION & SERVICING

BOOK

ISSUE 1 1

840 mm

‘A’minimum 300 mm from floor level to shelf height

Floor level

600mm

SIZES INCLUDING TRIM

PLEASE READ THESE INSTRUCTIONS CAREFULLY BEFORE YOU START

INSTALLING THE APPLIANCE.

KEEP THIS BOOKLET HANDY FOR FUTURE REFERENCE

ISSUE 1 2

TECHNICAL DATA

GAS TYPE: NATURAL GAS

GAS PRESSURE: 20mbar

CONNECTION 8mm TUBE

INJECTOR manual control: CAT 82/380 BRAY

HEAT INPUT 6.2kW HIGH

3.8kW LOW

CAT 12H DATA BADGE ON FRONT BOTTOM SECTION OF APPLIANCE

IMPORTANT NOTES

THIS APPLIANCE IS FITTED WITH AN ATMOSPHERE SENSING DEVICE

AND CAN ONLY BE FITTED IN CONJUNCTION WITH THE FOLLOWING

FLUES.

CONVENTIONAL BRICK OR STONE CHIMNEY.

A PRE CAST FLUE CONFORMING TO BS 1289 PT 1

OR A METAL FLUE BOX CONFORMING TO BS715

A NON COMBUSTIBLE HEARTH MUST BE PROVIDED TO COMPLY WITH

THE BUILDING REGULATIONS OR A SUITABLE PROPRIETARY FIRE

SURROUND WITH 100 DEGREES C RATING.

(no hearth is required if installed a minimum height of 300mm to shelf height

‘A’ as shown on page 2)

THE CHIMNEY OR FLUE (UNLESS NEW) MUST BE SWEPT BEFORE

INSTALLATION, IF IT HAS BEEN USED FOR SOLID FUEL

INSTALLER

THIS APPLIANCE MUST BE INSTALLED BY A COMPETENT PERSON

IE. A C.O.R.G.I. REGISTERED INSTALLER IN ACCORDANCE WITH THE

CURRENT EDITION OF THE GAS SAFETY (INSTALLATION AND USE)

REGULATIONS OR THE RULES IN FORCE. FAILURE TO DO SO COULD

LEAD TO PROSECUTION.

VENTILATION GREAT BRITAIN

NO SPECIAL VENTILATION BRICKS OR VENTS ARE NORMALLY

REQUIRED INTO THE ROOM CONTAINING THE APPLIANCE, PROVIDED

NORMAL ADVANTAGEOUS ROOM VENTILATION EXISTS, THE

INSTALLER MUST SATISFY THIS POINT BY A MANDATORY SPILLAGE

TEST.

ISSUE 1 3

IRELAND. PURPOSE PROVIDED VENTILATION MUST BE PROVIDED AND

MUST HAVE A MINIMUM AS STATED “(IN I.S 813 DOMESTIC GAS

INSTALLATIONS-NATIONAL STANDARDS AUTHORITY OF IRELAND)”

WARNING

THIS APPLIANCE HAS A NAKED FLAME, AS WITH ALL SUCH FIRES IT

IS RECOMMENDED THAT A FIREGUARD SHOULD BE USED FOR THE

PROTECTION OF CHILDREN, THE ELDERLY AND INFIRM. FIRE

GUARDS SHOULD CONFORM TO BS8423 2002 (FIREGUARDS FOR FIRES

AND HEATING APPLIANCES FOR DOMESTIC USE-SPECIFICATION)

INSTALLATION REQUIREMENTS

PRE CAST FLUES

A PRECAST FLUE CONFORMING TO THE REQUIREMENTS OF BS 1289

PART 1.FOR DETAILS OF THE DIMENSIONS REQUIRED TO LOCATE

POSITION OF THE APPLIANCE WITHIN THE OPENING/STARTER BLOCKS

SEE FIG 1.

WITH A MINIMUM 3 METERS EFFECTIVE HEIGHT.

350mm

610mm

100mm

skirting board

400mm

FIG 1

NOTE

AN INSPECTION SHOULD BE MADE TO ENSURE THAT THE INTERNAL

WALLS OF THE FLUE ARE CLEAR OF MORTAR FANGS PRIOR TO

INSTALLING THE APPLIANCE.

ISSUE 1 4

CONVENTIONAL CHIMNEY

A CONVENTIONAL BRICK OR STONE CHIMNEY AS USED FOR SOLID

FUEL APPLIANCE WITH A MINIMUM EFFECTIVE CROSS SECTIONAL

DIMENSION OF 225*225mm, WITH A MINIMUM OF 3 METERS EFFECTIVE

HEIGHT.

A LINED FLUE WITH A MINIMUM DIAMETER OF 125mm WITH THE

FIREPLACE COMPONENTS CONFORMING TO BS 1251

A BUILDERS OPENING A MINIMUM OF 400mm HIGH AND 350mm WIDE

WITH A MINIMUM DEPTH OF 150mm TO ALLOW SUFFICIENT VOLUME OF

DEBRIS COLLECTION.

TO OBTAIN THIS DEPTH IT IS NECESSARY TO REMOVE THE

CHAIRBRICK.

ANY PERMANENT FLUE RESTRICTION OR VARIABLE DAMPER MUST BE

REMOVED OR LOCKED FULLY OPEN.

THE CHIMNEY MUST BE SWEPT PRIOR TO INSTALLATION IF NOT NEW.

THE CHAIRBRICK MUST BE REMOVED ON ALL INSTALLATIONS.

350mm

400mm

150mm

skirting board

fig 2

THE INSTALLATION MUST ADHERE TO OPENING SIZES IN FIG 2

ISSUE 1 5

ISSUE 1 6

THE RELEVANT BRITISH STANDARDS MUST BE FOLLOWED

BS 5871 :PART 3

BS 5440: PART 1 AND 2

BS 6891

BS 8303

BS 1251

AND I.S 813 FOR IRELAND

A BRICK CHAMBER TO THE SIZES IN FIG 2 IN AN EXISTING BRICK

OR STONE CHIMNEY A 125mm MINIMUM DIAMETER FLUE LINER

CONFORMING TO BS715 MAY BE USED, PROVIDING IT IS SEALED AT

THE TOP AND BOTTOM OF THE EXISTING BRICK OR STONE

CHIMNEY.

NOTE

ANY OF THE ABOVE FLUES MUST NOT BE RESTRICTED BY DAMPERS OR

NOT HAVE ANY BRANCHES OR TRAPS WHICH MAY IMPEDE THE

NATURAL DRAUGHT .IF ANY TERMINAL IS FITTED IT MUST BE

SUITABLE FOR THE PURPOSE.

THE FRONT FACE SEAL MUST BE FLAT TO ENSURE A GOOD SEAL IS

FORMED BETWEEN THE REAR AND BASE OF THE APPLIANCE AND

CHIMNEY TO AVOID ANY REDUCTION IN THE NATURAL DRAUGHT.

HEARTH

NO PURPOSE MADE HEARTH IS

REQUIRED WITH THIS GAS

APPLIANCE PROVIDING

IT IS WALL MOUNTED AT A

MINIMUM HEIGHT OF 300mm

TO THE SHELF HEIGHT

AS SHOWN BELOW

MINIMUM

300 mm

SKIRTING BOARD

ISSUE 1 7

CARE SHOULD BE TAKEN TO PREVENT ANY DAMAGE BEING CAUSED

TO SURROUNDING SOFT FURNISHINGS OR DECORATION.

MANY EMBOSSED VINYL WALL COVERINGS MAY BECOME

DISCOLOURED IF PLACE TOO CLOSE TO THE APPLIANCE

CHECK FLUE

CHECK THAT THE CHIMNEY CONFORMS TO THE REQUIRED

SPECIFICATIONS AS PREVIOUSLY STATED.

EXAMINE THE CONDITION AND CARRY OUT ANY REMEDIAL WORK

IF THE FLUE HAS BEEN USED FOR SOLID FUEL IT MUST BE SWEPT AND

A SMOKE TEST CARRIED OUT TO CHECK THAT SATISFACTORY SMOKE

CLEARANCE HAS BEEN ESTABLISHED.

IF ALL THE SMOKE IS NOT DRAWN INTO THE FLUE , PRE HEAT THE

FLUE WITH A BLOW TORCH OR SIMILAR AND RE CHECK, IF THERE IS

ANY UNCERTAINTY EXAMINE FOR THE CAUSE AND IF NECESSARY

SEEK EXPERT ADVICE.

GAS SUPPLY

IT IS RECOMMENDED A CONCEALED CONNECTION IS MADE USING SEMI

RIGID TUBING ON THE LEFT SIDE OF THE APPLIANCE TAKING INTO

ACCOUNT THE REQUIREMENTS OF BS 6891 1988 DEALING WITH

ENCLOSED PIPES.

AN ISOLATING VALVE IS BUILT IN TO THE APPLIANCE AS PART OF THE

PRESSURE TEST POINT ELBOW.

SECURE FIRE TO FIREPLACE

MARK POSITION OF FLANGE HOLES,(AS SHOWN BELOW)DRILL AND

PLUG AND FIX FIRE TO FIREPLACE ENSURING A GOOD SEAL USING

FOAM SEAL SUPPLIED.

FLANGE

HOLES

FLANGE

HOLES

ISSUE 1 8

FRONT COVER

THE FRONT COVER SLIDES FORWARD TO GET ACCESS TO GAS VALVE

AND TEST ELBOW TO CHECK FOR PRESSURE AND SOUNDNESS.

CHECKING GAS PRESSURE AND SOUNDNESS

REMOVE THE PRESSURE TEST POINT SCREW FROM THE INLET ELBOW AND

CONNECT PRESSURE GAUGE.

TURN ON GAS TO APPLIANCE.

ROTATE THE CONTROL TO THE IGNITION POSITION AND PUSH IN TO ALLOW THE

AIR IN THE PIPEWORK TO BE PURGED.

PUSH IN PIEZO IGNITION SWITCH

CHECK THAT THE ELECTRODE IS SPARKING.

CONTINUE SPARKING UNTIL PILOT IGNITION IS ESTABLISHED.

TURN THE GAS CONTROL KNOB ON TO THE HIGH POSITION AND ALLOW TO RUN

FOR FIVE MINUTES.

CHECK THE INLET PRESSURE IS 20 MBAR. +/- 1mbar

CHECK FOR GAS SOUNDNESS.

TURN OFF GAS SUPPLY, DISCONNECT PRESSURE GAUGE AND REPLACE PRESSURE

TEST POINT SCREW.

FUEL BED LAYOUT

PERIODICALLY SMALL DEPOSITS OF SOOT MAY GATHER ON THE FUEL

BED AND BURNER, THIS MUST BE REMOVED BY REMOVING FUEL AND

BRUSHING ANY DEPOSITS WITH A SOFT BRUSH AND VACUUMING THE

BURNER, THEN REPLACE FUEL USING THE FOLLOWING PROCEDURE.

ISSUE 1 9

ONLY USE FUEL PIECES STATED IN LAYOUT

THE FRONT FIBRE COMES

INSTALLED IN THE APPLIANCE.

AND THE REAR MATRIX FITS

BEHIND ,

ENSURE FLAT AND FLUSH TO

LOCATING POINTS

AS SHOWN

THE SEVEN ROUND FUEL PIECES

SIT WITH FLAT BASES DOWN,

THE FUEL PIECES ARE LEVEL WITH

THE FRONT FIBRE AND DO NOT

OVERLAP ON TO THE BURNER.

THEY ARE PLACED ON TOP OF

LOCATING PINS

SHOWN ON PREVIOUS PICTURE

REAR CURVED FIBRE FITS

CENTRALLY AS SHOWN

ENSURE CUT OUTS ON BOTH SIDES

ARE VISIBLE AS SHOWN TO

ENSURE CORRECT PLANE

ISSUE 1 10

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