Crown Boiler PHNTM080 Manual de usuario
Series
High Efciency Gas-Fired Hot Water
Direct Vent Condensing Boilers
Multiple Boiler Installation Instructions
These instructions must be afxed on or adjacent to the boiler and
retained for future reference.
Models:
• PHNTM080
• PHNTM100
• PHNTM120
• PHNTM150
• PHNTM180
WARNING: Improper installation, adjustment, alteration,
service or maintenance can cause property damage, injury,
or loss of life. For assistance or additional information, con-
sult a qualied installer, service agency or the gas supplier.
This boiler requires a special venting system. Read these
instructions carefully before installing.
Manufacturer of Hydronic Heating Products
P.O. Box 14818 3633 I. Street
Philadelphia, PA 19134
www.crownboiler.com
1
IMPORTANT INFORMATION - READ
CAREFULLY
The following terms are used throughout this manual to
bring attention to the presence of hazards of various risk
levels, or to important information concerning product
life.
DANGER
Indicates an imminently hazardous situation
which, if not avoided, will result in death, serious
injury or substantial property damage.
CAUTION
Indicates a potentially hazardous situation
which, if not avoided, may result in moderate or
minor injury or property damage.
WARNING
Indicates a potentially hazardous situation
which, if not avoided, could result in death,
serious injury or substantial property damage.
NOTICE
Indicates special instructions on installation,
operation, or maintenance which are important
but not related to personal injury hazards.
FOLLOW ALL INSTRUCTIONS and warnings
printed in this manual, the Installation & Operating
Instructions Manual, the owner’s manual and
posted on the boiler.
MAINTAIN THE BOILER. To keep your boiler safe
and efficient, have a service technician maintain
this boiler as specified in Part XIII of the manual.
IF YOU ARE NOT QUALIFIED to install or service
boilers, do not install or service this one.
THE BOILER MAY LEAK WATER at the end of
its useful life. Be sure to protect walls, carpets,
and valuables from water that could leak from the
boiler.
PROTECT YOUR HOME IN FREEZING
WEATHER. A power outage, safety lockout, or
component failure will prevent your boiler from
lighting. In winter, your pipes may freeze and
cause extensive property damage. Do not leave
the heating system unattended during cold weather
unless alarms or other safeguards are in place to
prevent such damage
DO NOT BLOCK AIR FLOW into or around the
boiler. Insufficient air may cause the boiler to
produce carbon monoxide or start a fire.
KEEP FLAMMABLE LIQUIDS AWAY from the
boiler, including paint, solvents, and gasoline.
The boiler may ignite the vapors from the liquids
causing explosion or fire.
KEEP CHILDREN AND PETS away from hot
surfaces of the boiler, boiler piping, vent piping
and vent terminals.
CARBON MONOXIDE (CO) is an odorless,
deadly gas that may be introduced into your
home by any malfunctioning fuel-burning product
or vent system failure. Consider installing CO
alarms near bedrooms in all levels of the building
to warn you and your family of potential CO
exposure.
WARNINGS FOR THE HOMEOWNER
2
DANGER
Explosion Hazard. DO NOT store or use gasoline or other ammable vapors or liquids in the vicinity of this
or any other appliance.
If you smell gas vapors, DO NOT try to operate any appliance - DO NOT touch any electrical switch or use
any phone in the building. Immediately, call the gas supplier from a remotely located phone. Follow the
gas supplier’s instructions or if the supplier is unavailable, contact the re department.
WARNING
• Asphyxiation Hazard. This boiler requires regular maintenance and service to operate safely.
Follow the instructions contained in this manual.
• Improper installation, adjustment, alteration, service or maintenance can cause property damage,
personal injury or loss of life. Read and understand the entire manual before attempting installation,
start-up operation, or service. Installation and service must be performed only by an experienced,
skilled, and knowledgeable installer or service agency.
• This boiler must be properly vented.
• This boiler needs fresh air for safe operation and must be installed so there are provisions for
adequate combustion and ventilation air.
• Asphyxiation Hazard. The interior of the venting system must be inspected and cleaned before the
start of the heating season and should be inspected periodically throughout the heating season for
any obstructions. A clean and unobstructed venting system is necessary to allow noxious fumes
that could cause injury or loss of life to vent safely and will contribute toward maintaining the
boiler’s efciency.
• Installation is not complete unless a safety relief valve is installed into the tapping located on left
side of appliance or the supply piping. - See the Water Piping and Trim Section of this manual for
details.
• This boiler is supplied with safety devices which may cause the boiler to shut down and not re-start
without service. If damage due to frozen pipes is a possibility, the heating system should not be
left unattended in cold weather; or appropriate safeguards and alarms should be installed on the
heating system to prevent damage if the boiler is inoperative.
• Burn Hazard. This boiler contains very hot water under high pressure. Do not unscrew any pipe
ttings nor attempt to disconnect any components of this boiler without positively assuring the
water is cool and has no pressure. Always wear protective clothing and equipment when installing,
starting up or servicing this boiler to prevent scald injuries. Do not rely on the pressure and
temperature gauges to determine the temperature and pressure of the boiler. This boiler contains
components which become very hot when the boiler is operating. Do not touch any components
unless they are cool.
• Respiratory Hazard. Boiler materials of construction, products of combustion and the fuel contain
alumina, silica, heavy metals, carbon monoxide, nitrogen oxides, aldehydes and/or other toxic or
harmful substances which can cause death or serious injury and which are known to the state of
California to cause cancer, birth defects and other reproductive harm. Always use proper safety
clothing, respirators and equipment when servicing or working nearby the appliance.
• Failure to follow all instructions in the proper order can cause personal injury or death. Read all
instructions, including all those contained in component manufacturers manuals which are provided
with the boiler before installing, starting up, operating, maintaining or servicing.
• All cover plates, enclosures and guards must be in place at all times.
3
Table of Contents
I. Preface 4
II. Venting Multiple Boilers 4
A. Terminal Spacing 4
B. Condensate Drain Line 5
III. Gas Piping Multiple Boilers 10
IV. System Piping Multiple Boilers 11
A. General System Piping Precautions 11
V. Wiring 14
A. Multiple Boiler Wiring 14
VI. Start-up and Checkout 18
VII. Operation 18
A. General Information 18
B.ConguringTheControl 18
C. Changing Settings 27
D. Enter Service Contact Information 27
E. Boiler Status 29
F. Staging Process 35
VIII. Service and Maintenance 35
IX. Troubleshooting 35
4
I Preface
Theseinstructionsaremeanttoprovideinformationspecictomultipleboiler(“Lead-Lag”)installationsofthefollowing
models:
• PHNTM080
• PHNTM100
• PHNTM120
• PHNTM150
• PHNTM180
ForlargerPhantommodels,refertotheinstructionsprovidedwiththatboilerforinformationonmultipleinstallations.
Boilerscoveredbytheseinstructionsapplytotheabovemodelswherethecompletemodelnumberendsin“C”(example:
PHTM180HNT1SUC).Consultthefactorybeforeattemptingmultipleboilerinstallationswheretheabovemodelshavea
different last letter.
These instructions cover only multiple boilers installations consisting solely of the above models. It is also generally
recommended that all boilers on the installation be of the same size.
II Venting Multiple Boilers
TheventandairintakesystemsmustexactlymatchoneoftheventoptionsdescribedinSectionVIIofthePhantom80-180
installation manual. Manifolding of either the vent or intake systems is prohibited.
A. Terminal Spacing
Spacingrequirementsbetweentheterminalsofadjacentboilersisasfollows:
• HorizontalFittingTerminals(Figures2.1,2.2)–Ahorizontalspacingof36”betweenanyventterminalandany
intaketerminalisrecommended;however,thisspacingmaybereducedto12”ifnecessary(Figure2.1).Maintaina
minimumspacingbetweenadjacentintaketerminalsof4”asshowninFigure2.2.
• LowProleTerminals(Figure2.3)–Maintainaminimumof12”betweentheadjacentinletandoutletopeningsas
showninFigure2.3.
• HorizontalIpexorDiversitechConcentricTerminals(Figure2.4)–Attheirclosestpointadjacent“bells”must
eitherbewithin4”ofeachotherORgreaterthan24”apartasshowninFigure2.4.
• VerticalFittingTerminals(Figure2.5)–Maintainatleast12”horizontally(centertocenter)betweentheexhaust
terminalofoneboilerandtheintaketerminalofanotherboilerasshowninFigure2.5.
• VerticalIpex,Diversitech,orDuraventPPsConcentricTerminals(Figure2.6)-Attheirclosestpointadjacent
“bells”musteitherbewithin4”ofeachotherORgreaterthan24”apartasshowninFigure2.6.
WARNING
These instructions provide supplemental information. Except where specically stated, they do not replace
the instructions in the manual provided with the boiler. Failure to follow all applicable instructions could
result in property damage, personal injury, or loss of life.
WARNING
• A s p h y x i a t i o n H a z a r d . D o n o t m a n i f o l d ( “ c o m m o n v e n t ” ) a n y p o r t i o n o f m u l t i p l e b o i l e r v e n t o r i n t a k e
systems. Doing so may result in unreliable operation, boiler damage, personal injury, or loss of life.
• F a i l u r e t o m a i n t a i n t h e p r o p e r c l e a r a n c e s b e t w e e n a d j a c e n t t e r m i n a l s m a y r e s u l t i n a s p i r a t i o n
o f u e g a s i n t o t h e c o m b u s t i o n a i r s u p p l y , r e s u l t i n g i n u n r e l i a b l e o p e r a t i o n , p r o p e r t y d a m a g e ,
personal injury, or loss of life.
5
Refertotheinstallationmanualsuppliedwiththeboilerforotherimportantterminalclearances,suchasdistanceabovenormal
snowline.
B. Condensate Drain Line
Condensate drain lines from multiple boilers may be manifolded together. Size the condensate disposal system to carry the
condensaterateperboilershowninTable2.7multipliedbythenumberofboilersinthesystem.
6
FIGURE2.1:MULTIPLEBOILERHORIZONTALCPVC/PVCDIRECTVENT
FIGURE2.2:MULTIPLEBOILERHORIZONTALCPVC/PVCDIRECTVENTALTERNATE
7
FIGURE2.3:MULTIPLEBOILERHORIZONTALVENTINGWITHLOWPROFILETERMINALS
FIGURE2.4:MULTIPLEBOILERHORIZONTALVENTINGWITHCONCENTRICVENTTERMINALS
8
FIGURE2.5:MULTIPLEBOILERVERTICALCPVC/PVCDIRECTVENT
FIGURE2.6:MULTIPLEBOILERVERTICALVENTINGWITHCONCENTRICVENTTERMINALS
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2
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4
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