Crouzet SMI21 Series Manual de operación y mantenimiento

SMI21

SMI21 DCmind Brushless Motors

User Manual and Safety Notice

Important Notes

•This manual is part of the product.

•Read and follow the instructions in this manual.

•Keep this manual in a safe place.

•Give this manual and any other documents relating to the product to anyone that uses the product.

•Read and be sure to comply with all the safety instructions and the section "Before you Begin -

Safety-Related Information".

•Please consult the latest catalogue to find out about the product's technical specifications.

•We reserve the right to make modifications without prior notification.

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Table of Contents

1. Introduction................................................................................................................................................6

1.1. Motor Family .....................................................................................................................................6

1.2. Characteristics ..................................................................................................................................6

1.3. Options..............................................................................................................................................6

1.4. Identification Label............................................................................................................................6

1.5. Product Coding .................................................................................................................................7

2. Before you Begin - Safety-Related Information.........................................................................................8

2.1. Personnel Qualifications ...................................................................................................................8

2.2. Use in Compliance with Industry Practice.........................................................................................8

2.3. Basic Information ..............................................................................................................................9

2.4. Standards and concepts .................................................................................................................10

3. Precautions for use concerning the mechanics.......................................................................................11

3.1. Data specific to the motor shaft ......................................................................................................11

3.1.1. Press-fit force .........................................................................................................................11

3.1.2. Radial load on the shaft..........................................................................................................11

3.2. Options............................................................................................................................................12

3.2.1. Holding brake .........................................................................................................................12

3.2.2. Gearboxes..............................................................................................................................12

3.2.3.Other.......................................................................................................................................12

4. Accessories..............................................................................................................................................12

4.1. Starter Kit ........................................................................................................................................12

4.2. Extra Stoppers ................................................................................................................................12

5. Installation................................................................................................................................................13

5.1. Overview of the Installation Procedure...........................................................................................15

5.2. Electromagnetic Compatibility (EMC) .............................................................................................15

5.3. Prior to Mounting.............................................................................................................................16

5.4. Mounting the Motor .........................................................................................................................17

5.5. Electrical Installation .......................................................................................................................18

5.5.1. Connecting the Holding Brake (Optional)...............................................................................20

5.6. USB Connector ...............................................................................................................................21

6. operation..................................................................................................................................................22

6.1. Preparation for Operating................................................................................................................22

7. Product overview .....................................................................................................................................24

7.1. Description of the Product...............................................................................................................24

7.2. SMI21 Control Electronics...............................................................................................................24

7.3. "DCmind-Soft" PC Parameter-Definition Software..........................................................................25

8. Technical Specifications ..........................................................................................................................26

8.1. Electrical Data.................................................................................................................................26

8.2. Generic Data...................................................................................................................................26

8.3. Control Logic Bundle.......................................................................................................................27

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8.4. Power Supply Cable........................................................................................................................28

9. Motor electrical connection......................................................................................................................29

9.1. Power Connection...........................................................................................................................29

9.1.1. Ballast Circuit..........................................................................................................................29

9.1.2. EMC Protection ......................................................................................................................31

9.2. Protection........................................................................................................................................32

9.2.1. Voltage Protection..................................................................................................................32

9.2.2. Temperature Protection..........................................................................................................32

9.2.3. Current Limiting ......................................................................................................................32

9.3. USB Connection..............................................................................................................................33

9.4. Input/Output Connection.................................................................................................................35

9.4.1. Equivalent Input Diagram.......................................................................................................35

9.4.2. Equivalent Output Diagram ....................................................................................................36

10. Installation of the DCmind-Soft HMI....................................................................................................37

10.1. Introduction......................................................................................................................................37

10.2. System Required.............................................................................................................................37

10.3. Installation of the USB Drivers........................................................................................................37

10.4. Installation of the Crouzet DCmind-Soft HMI..................................................................................38

10.5. Description of the Main Window .....................................................................................................41

10.6. Motor Connection............................................................................................................................43

10.7. Updating the Firmware....................................................................................................................44

11. Application programs...........................................................................................................................46

11.1. Description ......................................................................................................................................46

11.2. Description of the Monitoring Part...................................................................................................47

11.3. "Valve" Group..................................................................................................................................48

11.3.1. "Valve 4 positions" Application Program................................................................................48

11.3.2. "Valve 30 positions" Application Program with 1 Mechanical Stop........................................50

11.4. "Conveyor Belt" Group....................................................................................................................52

11.4.1. "Conveyor Belt 0-10V" Application Program..........................................................................52

11.4.2. "Conveyor Belt PWM" Application Program...........................................................................54

11.5. "Machine" Group.............................................................................................................................56

11.5.1. "Worm Gear" Application Program.........................................................................................56

11.5.2. "Clamp" Application Program.................................................................................................58

12. Expert programs..................................................................................................................................60

12.1. Speed Programs.............................................................................................................................60

12.1.1. Types of Inputs in V100 Programs.........................................................................................60

12.1.2. Types of Outputs in V100 Programs......................................................................................60

12.1.3. Description of the Various Tabs.............................................................................................61

12.1.4. Expert Program V101.............................................................................................................66

12.1.5. Expert Program V102.............................................................................................................76

12.1.6. Expert Program V103.............................................................................................................85

12.1.7. Expert Program V104.............................................................................................................95

12.2. Position Programs.........................................................................................................................104

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12.2.1. Types of Inputs in P100 Programs.......................................................................................104

12.2.2. Types of Outputs in P100 Programs....................................................................................105

12.2.3. Description of the Different Types of Homing ......................................................................106

12.2.4. Description of the Various Tabs...........................................................................................112

12.2.5. Expert Program P101...........................................................................................................118

12.2.6. Expert Program P111...........................................................................................................131

12.3. Torque Programs ..........................................................................................................................143

12.3.1. Types of Inputs in C100 Programs.......................................................................................143

12.3.2. Types of Outputs in C100 Programs....................................................................................143

12.3.3. Description of the Various Tabs...........................................................................................144

12.3.4. Expert Program C101...........................................................................................................149

13. Saving Parameters............................................................................................................................156

14. Diagnostics and Troubleshooting......................................................................................................159

14.1. Mechanical Failures ......................................................................................................................159

14.2. Electrical Failures..........................................................................................................................159

15. Service, maintenance and disposal...................................................................................................160

15.1. Addresses of After-Sales Service Outlets.....................................................................................160

15.2. Storage..........................................................................................................................................160

15.3. Maintenance..................................................................................................................................160

15.4. Replacing the Motor......................................................................................................................161

15.5. Dispatch, Storage, Disposal..........................................................................................................161

15.6. Terminology and Abbreviations.....................................................................................................162

SMI21

About This Manual

This manual applies to SMI21 DCmind brushless products:

•801400SMI21, 801495SMI21, 801496SMI21, 801410SMI21

•801800SMI21, 801896SMI21, 801897SMI21, 801810SMI21

•802800SMI21, 802896SMI21, 802897SMI21, 802810SMI21

Reference source for manuals

The manuals can be downloaded from our website at the following address:

http://www.crouzet.com/

Units

SI units are the default values.

Risk Categories

In this manual, safety instructions are identified by warning symbols.

Depending on how serious the situation is, the safety instructions are split into 3 risk categories.

DANGER

DANGER indicates a directly dangerous situation which, if the

instructions are not followed, will inevitably lead to a serious or fatal

accident.

WARNING

WARNING indicates a possibly dangerous situation which, if the

instructions are not followed, will in some cases lead to a serious or

fatal accident or cause damage to equipment.

CAUTION

CAUTION indicates a potentially dangerous situation which, if the

instructions are not followed, will in some cases lead to an accident or

cause damage to equipment.

SMI21

1. INTRODUCTION

1.1.Motor Family

SMI21 DCmind brushless motors are brushless DC motors, with a control circuit board integrated in the

motor.

1.2.Characteristics

SMI21 DCmind brushless motors are intelligent servomotors for speed, position and torque control

applications. They can be configured via a Human-Machine Interface (HMI).

They are equipped with 2 unshielded cables as standard, 1 for the power, 1 for the control signals.

1.3.Options

The motors can be supplied with options, such as:

•Different gearboxes

•A failsafe holding brake

•Different motor output shaft versions

1.4.Identification Label

The label contains the following data:

1. Product family code.

2. Product part number.

3. Reserved zone.

4. Zone reserved for specific customer marking.

5. Week/year manufacturing date.

6. Operating voltage.

7. Nominal motor speed at 24 V.

8. Nominal motor current.

9. Reduction ratio (for geared motor versions).

10. Maximum nominal torque applicable to the gearbox (for geared motor versions).

11. Motor approvals.

12. Insulation system temperature class.

13. Product degree of protection (sealing) during operation (excluding output shaft).

14. Country of origin.

SMI21

1.5.Product Coding

80 XX XX SMI21: Product family on SMI21 electronic base

PRODUCT REFERENCE

8 0

X X

Motor

Type of stator:

14: 30mm brushless stator

18: 50 mm brushless stator

28: 50 mm brushless stator

high torque

Gearbox adaptation

00: no gearbox

10: RAD10 gearbox

95: P52 gearbox

96: P62 gearbox

97: P81 gearbox

Increment numbers

SMI21

2. BEFORE YOU BEGIN - SAFETY-RELATED INFORMATION

2.1.Personnel Qualifications

Only qualified personnel who are familiar with and fully understand the contents of this manual are

authorized to work on and with this product.

Qualified personnel must be familiar with current standards, regulations and requirements concerning

prevention of accidents during work undertaken on and with this product.

These qualified personnel must have undergone safety training in order to be able to detect and avoid

related hazards.

Their professional training, knowledge and experience renders such qualified personnel capable of

preventing and recognizing potential hazards that might be generated through use of the product, modifying

settings and the mechanical, electrical and electronic equipment in the whole installation.

2.2.Use in Compliance with Industry Practice

As demonstrated in these instructions, this product is a component designed for use in industrial

environments.

The current safety instructions, specified conditions and technical specifications must be complied with at all

times.

Before starting to use the product, undertake a risk analysis using actual examples. Depending on the result,

the necessary safety measures must be implemented.

Since the product is used as a component in an overall system, it is the user's responsibility to guarantee

people's safety through the concept of the overall system (e.g. concept of a machine).

Only use original manufacturer accessories and spare parts.

The product must not be used in explosive atmospheres (Ex zone).

All other types of use are deemed to be non-compliant and can be dangerous.

Only qualified personnel are authorized to install, operate, maintain and repair electrical equipment.

SMI21

2.3. Basic Information

DANGER

DANGEROUS PHENOMENON LINKED TO ELECTRIC SHOCK, EXPLOSION OR

EXPLOSION DUE TO AN ELECTRIC ARC

• Only qualified personnel who are familiar with and fully understand the contents of

this manual are authorized to work on this product. Only qualified personnel are

authorized to undertake installation, setting, repair and maintenance.

• The installation manufacturer is responsible for complying with all the applicable

requirements and regulations with regard to grounding the drive system.

• It is the user's responsibility to define whether it is necessary to ground the motor,

depending on its intended use.

• Do not touch unprotected live parts.

• Only use electrically-isolated tools.

• AC voltages can be connected to unused conductors in the motor cable. Isolate

unused conductors at both ends of the motor cable.

• The motor produces a voltage when the shaft turns. Protect the motor shaft from

any external drive operation before working on the drive system:

– De-energize all connections.

– Attach a notice saying "DO NOT START UP" on all the switches.

– Protect all the switches from switching on.

– Wait for the internal motor capacitors to discharge. Measure the voltage on the

power cable and check that it is less than 12 VDC.

• Install protective covers and ensure they are closed before energization.

Failure to comply with these precautions will result in death or serious injury.

SMI21

WARNING

LOSS OF COMMAND CONTROL

• When perfecting the command concept, the installation manufacturer must take

account of the possibilities for potential failure of command paths and provide, for

certain critical functions, the means of returning to safe states during and after the

failure of a command path.

Examples of critical command functions are:

EMERGENCY STOP, end position limiting, network outage and restarting.

• Separate or redundant command paths must be available for critical functions.

• Comply with the accident prevention instructions and all current safety directives.

• Any installation in which the product described in this manual has a central role

must be carefully and meticulously checked prior to commissioning to ensure it is

working properly.

Failure to comply with these precautions can result in death or serious injury.

WARNING

UNBRAKED MOVEMENT

In the event of a power outage and errors resulting in disconnection of the power

stage, the motor is no longer braked in a controlled way and can cause damage.

• Prevent access to the hazardous zone.

• If necessary, use a damped mechanical stop or a service brake.

Failure to comply with these precautions can result in death, serious injury or

damage to equipment.

2.4.Standards and concepts

The product is ROHS confirmed following European Directive 2011/65/CE. Following this confirmation, the

product is CE marked.

The electrical design follows the IEC 60335-1 and IEC 60950-1 standards.

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