CPV Zurn Manual de usuario
Electrofusion Welder
Electrofusion Welder
26/07/2011
www.LaboratoryDrainage.co.uk
Pg 2
INDEX
0 . Important Notice
04. Specifications
05. PAT Record
06. Calibration & Warranty
06. Certificate of Conformity
07. Waste Electrical Electronic Equipment
07. Restriction of Hazardous Substances
08. Instructions For Use
08. General Operation
09. Quick Start Guide
10. Multiple connections
11. Data Logging
11. Data Log Memory
11. Downloading the weld memory
12. Options
12. Passwords
14. Fault Codes
17. Welding Unit Repair Information
17. Testing the Completed System
18. Jointing Guide
Visit www.plasticpipewelding.com to register your product and receive
notifications about software and product updates.
Visit www.cpv.co.uk to view CPV-Zurn product information
Electrofusion Welder
26/07/2011
www.LaboratoryDrainage.co.uk
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IMPORTANT NOTICE
•RISK OF EXPLOSION! This unit must not be used in a gaseous
atmosphere.
•RISK OF ELECTRIC SHOCK! Do not open. No user serviceable parts
inside.
•To avoid damaging the welding unit, do not interrupt the supply
voltage or disconnect the output lead, while the unit is welding a
fitting.
•This welding unit is Class 1, and must be used with an earthed
supply (grounded).
•This welding unit has been designed for use with electrofusion
fittings from the CPV-Zurn Fusion Lock system.
Electrofusion Welder
26/07/2011
www.LaboratoryDrainage.co.uk
Pg 4
SPECIFICATIONS
Operating Mode: CPV-Zurn Fusion Lock
Operating Language: English (others on request)
Operating Temperature: -20 to +40 degrees Celsius
Data entry system: Integrated alpha-numeric keypad
Data log memory: 2048 welds
Data memory download: USB flash memory drive
Input voltage: 110 V ac
88 V to 1 2 V +/- 20%
Input current: 1 A to 8 A
Input frequency: 50 Hz (40 to 70 Hz)
Input power: 100 VA to 880 VA
Output current (fixed) 15,5 A ac true rms
Output stability: +/- 1,5 %
Output voltage (varies in range
shown according to fitting) 4 V to 50 V range
Output power: 60 W to 775 W
Welding time: Automatic: temperature compensated
Weight (with leads): 15 kgs
Size: 46 cm x 5.5 cm x 20. cm
Environmental protection: IP65
Input lead length: 5 m
Output lead length: 5 m
Plug 16 amp plug fitted
Advance Welding has a policy of continuously improving product design,
and as such reserve the right to change specification of its products
without prior notice and with impunity.
The CPV-Zurn Fusion Lock Welder is designed for jointing CPV-Zurn
components ONLY. Conversely, NO other welding equipment may be
used for jointing CPV-Zurn components
.
Electrofusion Welder
26/07/2011
www.LaboratoryDrainage.co.uk
Pg 5
PAT RECORD
PORTABLE APPLIANCE TEST RECORD
Make
Advance
Welding
Serial
Number
Voltage
110 v
Power
Out ut
775 W max
Current
15 amps
Fuse
16 amps
Visual Ins ection & Test
Date Environ-
ment
Sock-
et
Plug Flex Body Earth
ohms
Insulati
on
m ohms
OK /
not
OK
Signa-
ture
N/A
Electrofusion Welder
26/07/2011
www.LaboratoryDrainage.co.uk
Pg 6
CALIBRATION & WARRANTY
This welding unit has been manufactured, inspected and tested in
accordance with the quality control systems in place at Advance Welding.
This welding unit has been calibrated using equipment that is traceable to
national and international standards, through a NAMAS accredited
laboratory.
NAMAS (National Accreditation of Measurement and Sampling) is a
service of UKAS (United Kingdom Accreditation Service).
This welding unit has a TWELVE month calibration and warranty period,
active from the first use of the unit by the end user customer. (This date is
logged by the welding unit and can be seen by entering the password
SFWD in the more options screen.)
Full warranty information is available on our web site.
CERTIFICATE OF CONFORMITY
This welding unit has been designed to comply
with the harmonised standards under the "New
Approach" directives, and has been CE marked
accordingly.
The applicable standards are:
89/ 6/EEC Electromagnetic compatibility
7 /2 /EEC Low voltage equipment
98/ 7/EC Machinery safety
On behalf of Advance Welding:
K.M.Wilkinson
.
Electrofusion Welder
26/07/2011
www.LaboratoryDrainage.co.uk
Pg 7
WASTE ELECTRICAL ELECTRONIC EQUIPMENT DIRECTIVE (WEEE)
Within the European union, this symbol
indicates that this product should not be
disposed of with household waste. It should be
taken to an appropriate recycling facility.
For information on how to recycle this product
responsibly please visit our web site.
Advance Welding has registered with a WEEE compliance scheme, details
are available on request.
RESTRICTION OF HAZARDOUS SUBSTANCES DIRECTIVE (RoHS)
This Directive bans the placing on the EU
market of new electrical and electronic
equipment containing more than agreed levels
of lead, cadmium, mercury, hexavalent
chromium, polybrominated biphenyl (PBB) and
polybrominated diphenyl ether (PBDE) flame
retardants.
This product is RoHS compliant.
RoHSCompliant
Directive 2005/ 95/ EC
Pb
Electrofusion Welder
26/07/2011
www.LaboratoryDrainage.co.uk
Pg 8
INSTRUCTIONS FOR USE
Connect the welding unit to the correct supply voltage and switch it on.
The screen will show a welcome message along with the software version
and date.
The owner information is now shown on the display. (For information on
how to program this into the unit, see the Calibration manual.)
The main menu is now shown:
A Welding
D Options
During operation, except when welding, pressing the (STAR) key will
jump back to this menu.
Note:
The operation of the unit can be customised by turning features on and
off, such as data logging. This manual details all available modes and
features. For information on how to customise the welding unit see the
“Passwords” section later on in this manual.
GENERAL OPERATION
The welding unit is fitted with an alpha-numeric keypad, which is used by
the operator to input data. There are four Quick-Keys, acting as shortcut
keys, as follows:
A Acce t the data entry
B Backs ace one position
C Clear the input
D O tions
Electrofusion Welder
26/07/2011
www.LaboratoryDrainage.co.uk
Pg 9
The function of the Quick Keys is prompted on the screen.
When entering data, letters and numbers can be selected by repeatedly
pressing the same key, e.g. A B C 2 A B C 2 . After a short pause the cursor
will move to the next position.
Special characters and spaces can be selected by pressing the 1 or 0 keys.
(This is the same method used for text with mobile phones.)
QUICK START WELDING
From the main menu 2 selections are possible, A (Welding) and D
(Options) To select welding press the A Accept Quick-Key. Then select A
for data logging off or B for data logging on. If data logging on is selected,
one can then optionally enter Operator’s Name, Location and Job
Reference by entering data and repeatedly pressing the A Accept key
If not already connected, the display will then carry the instruction to
connect the lead and fittings.
Then select a preheat or fusion mode option (Select key)
Fusion 1.5”- 4”
Fusion 6”
Preheat 12 secs
Confirm the option required by pressing the A Accept Quick-Key
Note: 1.5” – 4” fittings have a set time of 120 seconds fusion and 120
seconds cooling (240 seconds shown) 6” fittings have a set time of 150
seconds fusion and 120 seconds cooling (270 seconds shown)
Electrofusion Welder
26/07/2011
www.LaboratoryDrainage.co.uk
Pg 10
If the data log is enabled the display will display an Abraded/Tight? query
(green for yes, red for no) This acts as a memory jogger to confirm that
this operation has been done. Press the START button and the
temperature and temperature compensated time selected will be shown.
Press START again to begin welding.
During the weld, the display will show the combined welding and cooling
time counting down to zero, and the weld number. The unit will monitor
the welding to make sure it does not go out of limits. Any faults that are
detected will terminate the welding and cause an error message to be
displayed. These are listed later on in this manual.
The fittings must not be touched or disconnected during the cooling
period; doing so will cause a fault to be recorded on the data log and a
faulty joint may result.
At the end of the cooling period the display will ask for the output lead to
be disconnected from the fitting. Doing this will reset the unit back to the
‘connect lead and fittings’ option, ie; in readiness for the next weld to be
progressed.
MULTIPLE CONNECTIONS
The unit can weld multiple joints in series.
Do not exceed the numbers shown in the table below.
Do not mix size 1.5”-4” fittings with size 6” fittings in the same fusion
weld cycle.
Joints can be connected in series using the link cables provided.
Tabla de contenidos
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