CPMG Magma M1 Manual del propietario

Melter Applicator

Owner/Operator Manual

2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (877) 841-0848 · Fax (763) 557-1971

Part # 161607 Rev D 11/15/16

Magma M1 & M2

Table of Contents

Shipping Papers and Information .................................................. 3

Safety Notes .................................................................................... 4

Weights and Dimensions................................................................ 5

Controls and Their Functions......................................................6-9

Start Up ..................................................................................... 10-11

Automatic Temperature Control Setting...................................... 12

Loading Empty Tank ..................................................................... 13

Cleanout Procedure ...................................................................... 14

Maintenance ............................................................................. 15-16

Fluid and Components Specs ...................................................... 17

Heat Transfer Oil Specs ................................................................ 18

Material Tank Capacity.................................................................. 19

Trouble Shooting Guide................................................................ 20

Parts Section

Wiring Diagrams....................................................................... 22-27

Complete Wiring Diagram ........................................................ 22

Engine Wiring Harness............................................................. 23

Control Panel ....................................................................... 24-25

Main Wiring Diagram ................................................................ 26

Burner Wiring............................................................................ 27

Hydraulic Schematic ..................................................................... 28

Hydraulic Manifold Parts List ....................................................... 29

Isuzu Diesel Engine and Pump Parts List

(See supplement for compressor models)......................... 30-31

Plumbing System Parts List .................................................... 32-33

Material Pump Parts List.......................................................... 34-35

Electrical Components.................................................................. 36

Sealing Hose and Wand................................................................ 37

Sealing Tips ................................................................................... 38

Agitation System Parts List.......................................................... 39

Oil Burner Parts List ..................................................................... 40

Combustion Chamber Parts List and Tank Insulation ................ 41

Miscellaneous Parts................................................................. 42-43

Fuel and Hydraulic Tank Components......................................... 44

Spare Parts Kit............................................................................... 45

Compressor Option....................................................................... 46

Shipping Papers and Information

A packet containing IMPORTANT INFORMATION has been enclosed with your Melter.

This packet contains:

1) Operation Instructions

2) Parts List

3) Warranty Information

4) Manufacturer's Documents

a) Engine

b) Material Pump

c) Burner (Diesel only)

IMPORTANT: This manual contains the basic information required to operate, main-

tain and repair the CIMLINE Melter you have purchased. The use of this manual in-

sures accurate adjustments, operation and proper lubrication of your equipment.

Please keep it handy.

Any parts orders or service problems relating to CIMLINE equipment should be di-

rected to the CIMLINE Parts Department at either (763) 557-1982 or (800) 328-3874.

When ordering parts, please have the following information available.

Serial Number: ____________________________

Model Number: ____________________________

Engine Model (H.P.): ____________________________

Engine Manufacturer: ____________________________

Pump Number: ____________________________

Replacement Part Number(s):

PLEASE READ AND UNDERSTAND ENTIRE OPERATORS MANUAL BEFORE

PROCEEDING

WARNING: Protective clothing must be worn. Refer to ANSI Regulations:

1) Wear gloves with wristlets.

2) Wear long sleeve shirt with sleeves rolled down and cuffs buttoned.

3) Wear a face shield.

4) Load Melter from ground level.

5) Keep material door closed at all times except when adding material.

6) Never stand on any part of the machine.

7) Do not pull, twist, stretch or kink the material hose.

8) Do not operate without safety cover on hose.

9) Do not touch exhaust stacks or mufflers.

10) Wear heavy leather boots or shoes.

11) Wear long pants with no cuffs.

12) Verify brakes are engaging before towing (including brake-away switch)

WARNING: Do not over fill the melting tank. For best results, add only as much

material as required for the job or a maximum of 75% of tank capacity.

(M-1 - 113 gallons, M-2 - 168 gallons & M-4 - 308 gallons).

WARNING: On a new Melter applicator or a unit that has been idle for some time,

slowly raise the oil temperature to 250º F and hold there for approximately

20 to 30 minutes. This will help get rid of any condensation that may be in

the oil chamber.

WARNING: Never leave machine unattended while it is running.

Safety Notes

Model Number "A" in/cm "B" in/cm "C" in/cm Weight lbs/kg (empty)

M1 92/234 148/376 82/208 4000/1814

M2 90/229 164/417 81/206 4700/2132

Weights are without options

M2 shown

Weights and Dimensions

NOTE: This general outline will only familiarize you with the machine. Read through the en-

tire manual before putting this machine into operation.

1) Access Port: The sealing wand is placed in here when not in use. This allows operator to

continue circulating material through the hose to prevent material from cooling and freezing

up.

2) Loading Door (1 on Model 150): Place the material on safety door to load the melting tank.

3) Oil Temperature Gauge: Monitors the heat transfer oil temperature.

4) Material Temperature Gauge (optional): This gauge shows the temperature of material in-

side the melting tank. This gauge is for reference before pumping starts. Once pumping be-

gins, material controller will be an exact reading of material passing through the system. (Not

shown)

5) Micropanel ignition Switch: Use the key to turn the engine on and off.

6) Pressure Gauge: This gauge measures the pressure required to turn the agitator and the

material pump.

7) Sealing Hose Valve: This valve stops the material recirculating back into the material tank

causing it to go out of the wand.

8) Control Panel: The main control panel is used to control the direction of the material pump

and agitator, and you can also monitor the temperature of the material and heat transfer oil.

Controls and Their Functions

NOTE: Typically it is best to run the M series Magma melter in the Auto control mode. See

page 10 for the start-up procedure. Occasionally you may want to manually override

the presets and control the Melter. Below is an explanation on what each switch in-

side the control box does.

1) Auto/Off/Manual Switch In Auto mode, power will be sent to the rotary switch on the front

cover. When the switch is Off, power is not being sent beyond this switch and the melter will

be unusable. When the Switch is in Manual mode, the four switches below will be energized

and the melter will be under the control of those switches.

2) Controller On/Off Switch: When this switch is on, the three controllers to the right will be

energized and they will be controlling the Diesel burner and the heated hose generator.

3) Material Pump Seal/Off/Clean-out Switch: When this switch is on “Seal”, the pump will be

rotating and material will either be pumping back to tank or to the hose. When the switch is

“Off”, the pump will not be rotating. When the switch is on “Clean-out”, the pump will be rotat-

ing in the reverse directing and will be sucking back any material in the plumbing or the hose.

4) Agitator CCW/Off/CW Switch: This switch controls the rotation of the agitator from counter-

clockwise or Clockwise. If the switch is in the center position, the agitator will not rotate.

5) Low Flow Switch: Occasionally, you will find that the material spits out the wand if the flow

control knob is set to 3 or lower. If this is happening, switch the Auto/Manual switch to Manual

and place the Low flow switch to the “For material flow Lower than 4”. This will make the ma-

terial pump only rotate when the wand trigger is pressed.

6) Pump LED (Green): This LED indicates that the material has reached the preset tempera-

ture and if the unit is running in the Auto mode, the Material pump will be pumping.

7) Agitator LED (Green): This LED indicates that the Heat Transfer Oil has reached the preset

temperature and if the unit is running in the Auto mode, the Agitator will be turning.

8) Heated Hose LED (Green): This LED indicates that the Heated Hose has reached the pre-

set temperature and is ready to use.

9) Diesel Burner LED (Yellow): This LED indicates that the Diesel Burner is on.

10) Heated Hose Fuse: This Slow-blow fuse is protecting the Heated Hose.

11) Heated Hose Generator LED (Yellow): This LED indicates that the Heated Hose Generator

is on.

Controls and Their Functions

1. SETUP:

A) Set Flow control to “9”

B) Set rotary switch to RUN.

2. START ENGINE:

A) Turn key on engine control to “1”

B) Heat glow plugs 3-5 seconds.

C) Turn key to “2”

D) Release when engine starts

Start up

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