Cornwell Tools CTG-SSAGG Manual de usuario

CTG-SSAGG 1 06/15/07

CTG-SSAGG

Single Shot Air

Grease Gun

Operating Instructions • Warning Information

• Parts Breakdown

FOR YOUR SAFETY AND TO PREVENT INJURY:

EXTREME PRESSURE MAY CAUSE WHIP HOSE TO BURST. USE ONLY APPROVED HOSES AND

FOLLOW THE HOSE INSTRUCTIONS AND WARNINGS.

THIS AIR OPERATED GREASE GUN CAN DEVELOP HIGH PRESSURES - UP TO 3,600 PSIG.

USE SAFETY GLASSES AND GLOVES WHILE OPERATING THE GUN. KEEP HANDS CLEAR

OF THE EXPOSED RUBBER PORTION OF THE HOSE WHILE OPERATING THE GUN WITH HOSE.

IF FLUID APPEARS TO PENETRATE THE SKIN, SEEK IMMEDIATE MEDICAL ATTENTION.

DO NOT TREAT AS A SIMPLE CUT.

BE SURE THE TRIGGER IS NOT DEPRESSED WHEN ATTACHING THE GUN TO AN AIR INLET HOSE.

AVOID ACCIDENTAL STARTING.

HOLD THE HOSE ONLY BY THE METAL SPRING GUARDS ON THE END.

DO NOT ALLOW THE HOSE TO KINK. DO NOT BEND THE HOSE IN A TIGHT RADIUS.

REPLACE THE HOSE AT FIRST SIGN OF WEAR, KINK OR DAMAGE TO THE OUTSIDE JACKET.

USE ONLY HIGH PRESSURE GREASE GUN HOSE AS A REPLACEMENT.

PumpRatio(max): ...............................40:1

OutputperStroke: ...............................2ml

Pneumatic Inlet Pressure (min): . . . . . . . . . . . . . . . . . 40 PSIG

Pneumatic Inlet Pressure (max): . . . . . . . . . . . . . . . . 100 PSIG

Grease Output Pressure: . . . . . . . . . . . . . . . . . . . . . .3,600 PSIG

Grease Reservoir Capacity: . . . . . . . . . . . . . . . . . . . . . . . 14 oz

Operating Temperature Range: . . . . . . . . . . . . . . . . . . 14˚-104˚

Weight(empty): ...............................2.2lbs

Lubricant up to NLGI: . . . . . . . . . . . . . . . . . . . . . . . . #2 Grease

Pneumatic Port Inlet: . . . . . . . . . . . . . . . . . . . . . . . . . 1/4" NPT

Grease Port Outlet: . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/8" NPT

SPECIFICATIONS

FOR YOUR SAFETY

AND TO PREVENT INJURY:

High pressure hazard.

Wear safety goggles.

Do not exceed 60 psi with hose or

90 psi with solid extension. To do

so may cause personal injury.

The pistol-style, Single

Shot Air Grease Gun is a

specially designed, high

quality, professional air

tool for automotive, truck

and industrial applications.

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CTG-SSAGG 2 06/15/07

Ref. # Item # DESCRIPTION QTY

1 RS901601 Screw 4

2 RSSSAGG02 Finger Grip 1

3 RS901105 Piston 1

4 RS901106 Spring 1

5 RS901605 Gasket 1

6 RS901111 Filler Plug 1

7 RS901607 Air Vent Valve 1

8 RS901108 Adapter 1

9 RSSSAGG09 Housing Cap 1

10 RS901614 Gasket 1

11 RSSSAGG11 Nut 1

12 RS901115 Plunger 1

Ref # Item# DESCRIPTION QTY

13 RS901116 Backlash Gasket 1

14 RS901117 Long Spring 1

15 RS901611 Air Inlet 1

16 RS901612 Switch 1

17 RS901613 Trigger 1

18 RSSSAGG18 Piston Rod 1

19 RSSSAGG19 Container Tube 1

20 RSCSGGA27 Handle 1

21 RSSSAGG21 End Cap 1

22 RS901121 Locking Plate 1

23 RS901608 Hex Spout 1

24 RSSSAGG24 12" Nylon Hose 1

PARTS BREAKDOWN - CTG-SSAGG

CTG_SSAGG_manual_061507.indd 2 6/15/07 1:55:41 PM

CTG-SSAGG 3 06/15/07

Operating Instructions • Warning Information • Parts Breakdown

FEATURES AND FUNCTIONS

• Heavy duty composite body for lighter weight and easier use

• 3 way loading - bulk, 14 oz. cartridge, filler pump

• Bleeder valve for purging unwanted air

• Weighs only 2.2 lbs

• Includes 6" bent metal spout and 12" high pressure

grease hose

PROPER GREASE GUN USE

This Air Powered Single Shot Grease Gun was developed for the

specific purpose of dispensing grease by using pneumatic power.

The maximum rating listed in the specifications, should not

be exceeded.

This tool should only be used for its designed purpose and

according to the instructions in this manual.

GENERAL CAUTIONARY NOTES

Do not allow bystanders, children or other on-lookers in the work

area as they can cause distractions, which may lead to mistakes

and accidents.

Carefully inspect the equipment for damaged, loose or missing

parts. If the unit is worn or damaged, do not use it and contact an

authorized service center for evaluation or repair.

The Single Shot Grease Gun must be primed after each refill or

grease cartridge change. You should also check the priming of the

gun before each use.

For best performance and to extend product life, add a few drops

of air tool oil through the air fitting at the bottom of the handle if

gun begins to cycle slowly or erratically.

CAUTION!

Air pockets in the cartridge will cause the gun to lose prime.

INSTRUCTIONS FOR

CARTRIDGE LOADING

1. Remove the gun head from

the container tube.

2. Completely draw back the

plunger handle.

3. Insert open end of cartridge

into container tube and push

all the way in. Remove the

seal or pull tab end from

the cartridge.

4. Reassemble the gun head to

the container tube. Press the

catch plate and release the

piston rod. Pull down the

plunger handle.

SUCTION FILLING

1. Remove the gun head from

the container tube.

2. Submerge open end of the

container tube into grease

bucket about 2" deep and

pull the plunger handle out

slowly and engage rod into

key slot.

3. Reassemble the gun head to

the container tube. Press the

catch plate and release the

piston rod. Pull down the

plunger handle.

TROUBLESHOOTING

If your guns fails to work, first check for air pockets in the gun.

To remove trapped air, unscrew the gun head 1 to 1-1/2 turns and

do as follows:

1. Draw back plunger rod

fully and release quickly.

Repeat several times.

2. Push plunger rod all the

way in.

3. Tighten the head to the

barrel.

4. Press air vent valve several

times to expel the air.

Air

Vent

Valve

Plug

CTG_SSAGG_manual_061507.indd 3 6/15/07 1:55:42 PM

CTG-SSAGG 4 06/15/07

WARRANTY

Cornwell warrants its air tools for a period of 1 year to the consumer. We will repair any air tool covered under this warranty which proves to be

defective in material or workmanship during the warranty period. In order to have your tool repaired, return the tool to any Cornwell Authorized

Warranty Center, freight prepaid. Please include a copy of your proof of purchase and a brief description of the problem. The tool will be inspected

and if any part or parts are found to be defective in material or workmanship, they will be repaired free of charge and the repaired tool will be

returned to you freight prepaid.

This warranty gives you specific rights. You may also have other rights which vary from state to state.

The foregoing obligation is Cornwell’s sole liability under this or any implied warranty and under no circumstances shall Cornwell be liable for any

incidental or consequential damages.

Note: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not

apply to you.

CTG_SSAGG_manual_061507.indd 4 6/15/07 1:55:42 PM

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