Cooper Hand Tools Radio Manual de usuario
WR 3M - Operating Instructions 1 of 21
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Device Overview
1 Channel Selection LED
Indicator
2 Heater Power LED Indicator
3 Vacuum “On” LED
4 LCD Display
5 UP Scroll Key
6 DOWN Scroll Key
7Channel Selection Radio
Buttons ┌ 1 ┐,┌ 2 ┐,┌ 3 ┐
8 Start/Stop Pick-Up Radio
Button
9 Status Display LED Pick-Up
10 Channel Selection Radio
Button ┌ 1·2·3 ┐
11 Hot-Air Setting Radio Button
(Air)
12 Power Switch
13 Pick-up Connections,
14 Vacuum Connection, (Vac)
15 Hot Air Connection, (Air)
16 Receptacle ┌ 1 ┐,┌ 2 ┐,┌ 3 ┐
17 Temperature Display
18 Temperature Symbol
19 Time Functions
20 Lock
21 Heater Control Indicator
22 Display, Channel Selection
23 Display, Fixed/Pre-Set
temperature
24 Display, Special Functions
25 USB port
26 Fuse
27 120 VAC Power Connection
28 N/A (US Versions)
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Table of Contents
1 Instructions 2
2 Cautions and Warnings 2,3
3 Packing List 3
4 Description 3,4
5 Initial Set-up 5
6 Operating Guidlines 6
7 Special Functions 8
8 Maintaining and Servicing the WR 3M 16
9 Fault Indications and Correction 17
10 Accessories 18
11 Disposal 19
12 Warranty 19
1Instructions
Thank you for placing your trust in our company by purchasing the
Weller WR 3M. This product meets or exceeds the requirements
established by Weller for superior performance, versatility and
quality.
These instructions contain important information which will help you
to start, operate and service the WR 3M Rework Station safely and
correctly, as well as eliminate simple faults/malfunctions yourself.
ZRead these instructions and the accompanying safety information
carefully before starting up the device and starting work with the
WR 3M Rework Station.
ZKeep these instructions in a place that is accessible to all users.
2Cautions! / Warnings!
Please read these Operating Instructions and the attached Safety
Information carefully prior to initial operation. Failure to observe the
safety warnings may result in accident, injury, or risk to health.
The manufacturer shall not be liable for damage resulting from
misuse or unauthorized alterations of the equipment.
Warning: This product when used for soldering and similar
applications, produces chemicals known to the State of California to
cause cancer and birth defects or other reproductive harm.
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Safety Information:
z Always place the soldering iron in its original holder
z Remove all inflammable objects from the proximity of the hot
soldering tool.
z Use suitable protective clothing to prevent the risk of burns
associated with molten solder.
z Never leave a hot soldering iron unattended.
z Never work on electrically live circuits or components.
z Always wear eye protection when working with soldering and
desoldering applications.
The Weller WR 3M microprocessor-controlled Rework Station
corresponds to the EC Declaration of Conformity in accordance
with the basic safety requirements of Directives 89/336/EEC and
73/23EEC.
3Packing List
−WR 3M Rework Station
−Power cord
−Air-hose adapter for Hot-Air pencil (HAP 1)
−HAP 200 Hot Air Pencil ( WR3000M only )
−WDH 30 Tool Holder ( WR3000M only )
−WP80 Soldering Iron ( WR3000M only )
−WDH 10 Tool Holder ( WR3000M only )
−DXV 80 Desoldering Iron ( WR3000M only )
−WDH 40 Tool Holder ( WR3000M only )
−WR 3M Operating Instructions
−Safety information booklet
−CD with USB software (“Firmware Updater” and “Monitor
Software”)
−USB cable
−Packing with colored tool markers
4Description
The Weller WR 3M is a versatile Rework System for making
professional repairs to current technology electronic assemblies in
the industrial production and engineering sectors. The WR 3M has 3
independent channels for operating 3 tools simultaneously.
Fast and precise sensor sampling in the closed loop control provides
temperature accuracy and maximum temperature control under load.
All tools are recognized automatically by the WR3M and the
appropriate control parameters are set.
Page 4 of 21 WR 3M
The desired temperature can be adjusted in the range of 150°F to
999°F for hot-air tools and the WSP150 Soldering Iron; 150°F to
850°F for all other soldering / desoldering tools. Set and Read values
are displayed in digital form. Three Radio Buttons are used to select
fixed / pre-set temperatures directly. The Heater Control Indicator
("a“ symbol in the display), along with a green LED above the port
being monitored, flashes to indicate when the Set temperature has
been reached.
4.1 Tools and Holders
When not in use all tools should be placed in their proper Tool
Holder.
HAP 200: ( WR3000M )
The HAP 200 Hot Air Tools 200 watt heater produces a temperature
range of 122°F (50°C) to 1000°F (550°C). The integrated finger
switch and a wide assortment of nozzles make it suitable for multiple
applications, including soldering or desoldering surface mount
components using hot air. The ionizing circuit incorporated in the tool,
along with the antistatic handle and hose, provides static free hot air.
DXV 80: ( WR3000M )
The DXV 80 is an 80W Desoldering Tool with an in-line filter and an
eccentric taper lock system for the desoldering tiplet. The in-line
solder collection chamber is an integral part of the handle and can
easily be changed without the use of tools. This tool has a wide
range of available desoldering tiplets for multiple applications.
Vacuum is activated by depressing the finger switch located on the
handle.
WP 80: ( WR3000M )
The WP 80 Soldering Iron is characterized by fast heat-up and
precise control of the soldering tip. Due to its slim design, 80W heater
output and short reach ( tip to grip ), this tool can be used for a
variety of applications, from extremely fine soldering tasks to those
requiring high temperatures.
WDH 10 ; ( Tool Holder for WP 80 )
WDH 30 ; ( Tool Holder for HAP 200 )
WDH 40 ; ( Tool Holder for DXV 80 )
See ‘‘Accessories‘‘ for additional tools.
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The Weller WR 3M Rework Station offers the following additional
features / functions:
−Automatic tool detection and activation of the related control
parameters
−Operates with all Weller tools listed in the Accessories section on
page 18
−Digital Temperature Control
−Temperature Offset
−Programmable Temperature (Setback)
−Standby and Lock functions
−Heavy-duty pump
−Antistatic device design in accordance with EOS / ESD safety
standards
−USB port for control, evaluation and documentation via PC
−Additional vacuum port for component handling (Pick-up)
4.2 WR 3M Technical Data
Dimensions L x W x H (inches): 10.75 x 9.25 x 4.02
Weight Approximately. 14.8 lbs.
Power supply voltage 120 VAC, 60 Hz
Power consumption 400 Watts
EOS / ESD Properties All Tool Handles, Cordsets and Air Flow
are Static Free
Fuse 4 Amp
Temperature Control
range
Variable in (1) degree increments from
150 °F – 999 °F
Controllable temperature range is tool-
dependent
Temperature accuracy ± 17 °F ( Average tip temperature can
be offset ± 9 °F at idle with no load )
Temperature stability ± 9 °F
Hot Air / Vacuum Pump
( duty cycle: 30 seconds
on - 30 seconds off )
Max. vacuum 0.7 bar
Max. delivery rate 18 l/min
Hot air max. 15 l/min
Vacuum Pick-Up Pump
( duty cycle: 60 seconds
on - 30 seconds off )
Max. vacuum 0.5 bar
Max. delivery rate 1.7 l/min
USB Port
The control unit is equipped with a mini USB port (25). Weller
software, included on a CD, provides station monitoring and control
via the USB port.
With the software you;
−can carry out a software update ("Firmware Updater“) on your
control unit.
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−can remotely control the unit and chart, store and print temperature
curves ("Monitor Software“).
5Initial Set-up
WARNING!
•Risk of injury may occur if vacuum hose is incorrectly
connected to the air port (15).
If the vacuum hose is incorrectly connected, hot air and liquid
solder can escape when the desoldering button is depressed and
may cause injuries.
ZNever connect the vacuum hose to the "Air“ port (15)!
1. Carefully unpack the device.
2. Connect the soldering tools as follows:
-Connect the hot-air pencil (HAP200) with air hose to "Air“ port
(15) and insert the (HAP200) plug into the receptacle ┌ 1 ┐,
-(16) of the Rework Station and lock by turning clockwise slightly.
The hot-air pencil (HAP 1) can only be connected with the
supplied air-hose adapter.
Note: The HAP 200 will only operate when connected to channel 1!
-Connect the Desoldering tool (DXV80) with vacuum hose to
"Vac“ port (14) and insert the (DXV80) tool plug into the
receptacle ┌ 1 ┐, ┌ 2 ┐ or ┌ 3 ┐ (16) of the Rework Station and
lock by turning clockwise slightly.
-Connect the Soldering tool (WP80) with Soldering tool plug into
the receptacle ┌ 1 ┐, ┌ 2 ┐ or ┌ 3 ┐ (16) of the Rework Station
and lock by turning clockwise slightly. If using the optional
(WDH10T) Switching Holder with the Stop and Go feature,
connect the Holder plug to the receptacle ┌ 1 ┐, ┌ 2 ┐ or ┌ 3 ┐
(16) of the Rework Station and the Soldering Tool into the rear
of the Holder.
-Two pick-up tools (WRK, WVP) can be connected with the
vacuum hose to the two pick-up ports (13), where only the right
port is active. It is possible to switch to the other port by rotating
the port 180°.
3. Place the tools in their safety holders.
4. Check the power supply voltage to be sure it matches the rating
on the unit and that the power switch (12) is OFF.
5. Connect the control unit to the power connection (27) on the rear
of the unit and plug in to a properly grounded 120 VAC power
source.
6. Switch ON the WR 3M at the power switch (12).
After the device has been switched ON, the microprocessor carries
out a self-test in which all the segments are briefly displayed. Then
the electronics automatically switches to the basic temperature
setting of 720 °F for all channels and 50% for the "Air" setting. A
green LED (2) above each receptacle lights up when activated
channels are being used:
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−LED lit green constantly indicates that the connected tool is being
heated up.
−LED flashing green indicates that the Set temperature of the tool
has been reached.
Active channels are indicated in the display with a triangle “S”(22)
and a lightning symbol "a“ (21).
6Operating Guidelines
6.1 Selecting a channel, switching ON or OFF
1. Depress one of the Radio Buttons ┌ 1 ┐, ┌ 2 ┐ or ┌ 3 ┐ to select
one of the three channels until the desired channel is displayed.
- Or -
Depress the center ┌ 1·2·3 ┐ Radio Button until the desired
channel is displayed.
The display shows the Set temperature of the selected channel
and - in smaller script - the fixed/pre-set temperatures.
The current tool temperature then appears in the display. The
status with the corresponding Set temperature is also displayed in
the lower area.
The selected channel is indicated by a triangle (22) in the display
and by a red-illuminated LED (1) on the device connection port.
2. To turn the selected channel OFF or ON, depress the UP and
DOWN Scroll Keys simultaneously until three dashes "- - -"
appear in the display. Immediately release Scroll Keys. If "- 1 -"
appears in the screen, press the ┌ 3 ┐ Radio Button to exit the
menu and repeat step #2.
3. If the channel is deactivated, "OFF“ appears in the display. If the
channel is activated, the current Read temperature appears in the
display.
Stored data is not lost when a channel is switched “OFF”.
Note The display switches automatically when:
•a Tool is connected
•when the finger switch is depressed
•when a Tool is removed from the Switching Stand
6.2 Setting the Temperature
Setting the Temperature Individually
1. Select the desired channel by depressing one of the Radio
Buttons ┌ 1 ┐, ┌ 2 ┐ or ┌ 3 ┐.
Or, depress the center Radio Button ┌ 1·2·3 ┐ until the desired
channel is displayed.
The display shows the Read temperature values of the selected
channel.
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2. Depress the UP or DOWN Scroll Key. The display switches to the
set value. The temperature symbol (18) flashes.
3. Depress the UP or DOWN Scroll Key to set the desired
temperature:
-Tapping the Scroll Keys changes the Set temperature by one
degree.
-Holding down the Scroll Keys changes the Set temperature
rapidly.
The Set value of the selected channel appears in the display for
approximately 2 seconds after the Scroll Keys are released.
Setting the Pre-set Temperature on Radio Buttons ┌ 1 ┐,┌ 2 ┐ or ┌ 3
┐
The temperature can be set for each channel separately by selecting
three fixed/pre-set Radio Buttons.
1. Select a channel.
Three fixed/pre-set temperatures are shown in the display for
approximately 2 seconds. The temperature can now be Set as
long as the temperature symbol is flashing.
2. Adjust the temperature in the large display with the UP or DOWN
Scroll Keys.
3. Depress the desired Radio Button ┌ 1 ┐, ┌ 2 ┐ or ┌ 3 ┐ for 3
seconds. The temperature display for the corresponding
temperature value flashes during this period. The Set value is
stored after 3 seconds.
4. Release the Radio Button.
Temperature Setting using the Radio Buttons ┌ 1 ┐, ┌ 2 ┐ or ┌ 3 ┐
Factory default settings:
┌ 1 ┐ = 300 °F ( 150 °C ),
┌ 2 ┐ = 660 °F ( 350 °C ),
┌ 3 ┐ = 720 °F ( 380 °C )
1. Select a channel.
Three fixed/pre-set temperatures are shown in the display for
approximately 2 seconds. The temperature can now be Set as
long as the temperature symbol is flashing.
2. The desired fixed/pre-set temperature can now be selected with
Radio Buttons ┌ 1 ┐, ┌ 2 ┐ or ┌ 3 ┐
3. The Set value is adopted. The Read temperature of the selected
channel is displayed after 3 seconds.
6.3 Setting the Air Flow
The Air Flow can, starting from a maximum flow value of 15 l/s (HAP
200) or 10 l/s (HAP 1), be adjusted between 10% to 100%.
1. Depress the AIR button.
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2 s ➾ Menu 1
4 s ➾ Menu 2
1x ➾ ON/OFF
2. The current air flow in percentage is shown in the display for
approximately 2 seconds.
3. Set the desired flow by Depressing the UP or DOWN Scroll Key.
6.4 Switching the Vacuum Pick-up Pump ON/OFF
ZDepress the Pick-Up Radio Button.
The pump is switched on or off, depending on the initial state. In
switched-on mode, the LED (8) next to the Pick-Up Radio Button
lights up green.
Note The vacuum pump is not designed for continuous operation. (60
Seconds On, 30 Seconds Off). To protect itself, the pump
switches off automatically after 5 minutes of continuous operation.
6.5 Soldering and Desoldering
ZPerform the Soldering / Desoldering work in accordance with the
operating instructions of your connected soldering tool.
7Special Functions
The special functions are divided into 2 menu levels:
−Menu 1 with setting options for Standby temperature, temperature
deactivation (Setback), automatic switch-off time (AUTO-OFF),
temperature Offset, Window function, Degrees °F / °C conversion,
switch-on time (On Time) for hot-air pencil, vacuum OFF delay
(VAC OFF), vacuum ON delay (VAC ON) and Lock function.
−Menu 2 with setting options for Station Desoldering vacuum level,
ID code, Factory Control Check (FCC), and Pick-Up vacuum level
(%).
Selecting Menu 1 Special Functions
Special functions Navigation
STANDBY
SETBACK
AUTO OFF
OFFSET
WINDOW
°F / °C
ON TIME
VAC OFF
VAC ON
↑ ┌ 1 ┐
↓ ┌ 2 ┐
EXIT ┌ 3 ┐
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1. Select the desired channel ┌ 1 ┐, ┌ 2 ┐ or ┌ 3 ┐ for entering the
special functions.
2. Depress and hold down the UP and DOWN Scroll Keys
simultaneously.
"– 1 –“ appears in the display after 2 seconds.
3. Release the Scroll Keys.
Menu 1 is activated and the special functions can now be
selected.
-Select menu items with Radio Buttons ┌ 1 ┐(back), or
┌ 2 ┐ (forward).
-Exit the menu with Radio button ┌ 3 ┐ (EXIT).
Setting the Standby Temperature
When the Setback time has elapsed, the “Set” temperature
is decreased automatically to the Standby value. The “Read”
temperature is displayed (flashing) and "STANDBY" appears in the
display. The Standby temperature can be set in the range ( 200 -
600°F / 100 -300°C ).
1. Select the menu item STANDBY in Menu 1.
2. Set the value for the Standby Temperature with the UP or DOWN
Scroll Key.
3. Proceed to the next menu item with the Radio Button ┌ 1 ┐ (back)
or ┌ 2 ┐ (forward) or exit the menu with Radio button ┌ 3 ┐ (EXIT).
Setback Time
When the soldering tool is not in use, the temperature is reduced to
the Standby temperature after the Setback Time has elapsed. The
Setback is indicated by a flashing actual value, (see note) and
"STANDBY“ appears in the display. Depressing the UP or DOWN
scroll key terminates this Setback Time. Depending on the tool, the
finger switch or the switching holder resets the Setback Time.
Note: When using the HAP 1 or HAP 200, the Actual Temperature
will not be displayed for these tools.
The following Setback settings are possible:
−"0 min“: Setback OFF (factory setting)
−"ON“: Setback ON (the system is controlled down to the Standby
temperature when the soldering tool is placed in the switching
holder).
−"1-99 min“: Setback ON (each channel individually selectable).
1. Select the menu item SETBACK in Menu 1.
2. Set the Setback value with the UP or DOWN Scroll Key.
3. Proceed to the next menu item with the Radio Button ┌ 1 ┐ (back)
or ┌ 2 ┐ (forward) or exit the menu with Radio button ┌ 3 ┐
(EXIT).
Note Assigning a low pre-set temperature to a Radio Button offers the
possibility of manual temperature reduction (Setback) when the
soldering / desoldering tool is not in use.
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