Controls MVP-131 Manual de usuario

Product Manual

Part Number: MVP-131

Karcher

Revision: 2.0

______________________________________________________________________________________________________________________________________

P.O. Box 368 • Sharon Center, OH 44274

Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

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TABLE OF CONTENTS

INSTALLATION INFORMATION……...........………………………………...…………………………………………………………………....2

CONNECTOR INFORMATION……...........………………………………...……………………………………..………………………………….3

MENU SYSTEM……………………………………………………………………………………………..…………………………..…………………….……4

MENU ACCESS, EXIT AND NAVIGATION

MENUS TO VIEW INFORMATION

MENUS TO CONFIGURE MODULE SETTINGS

ENGINE ALARMS, CODES AND MESSAGES……………………………………………………….……………………………...……..8

ENGINE ECU ALARMS/DE-RATE/SHUT DOWNS

ALARM ANNUNCIATION AND CODE READER

PANEL INDICATION LAMPS

ACTIVE AND STORED ENGINE ECU CODES

ENGINE PARAMETERS………………………………………………………………………………………………………………………………………10

CONTROL PANEL DIGITAL INPUTS…………………………………………………………..………………………..……………………..…11

PRIOR TO ENGINE START……………..…...…………………………………………………………………….….…….……….………….………...13

THROTTLE SETTINGS

CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS………………………..…………..………….………….……14

CONTROL PANEL SPECIFIC SAFETY ALARMS

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

- 2 -

INSTALLATION INFORMATION

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

- 3 -

CONNECTOR INFORMATION

Part# 3FK-108

Connector A Kit

(1) Deutsch DT06-6S plug

with (6) 0462-209-10614 sockets

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

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MENU SYSTEM

To Enter Menu System

Hold MENU button and press ENTER button.

Menu Navigation

Press MENU button to scroll menu options.

Press UP arrow button to enter menu.

Press DOWN arrow button to reverse.

Exit Menu System

Hold MENU button and press ENTER button.

To Change a Setting

Press ENTER button to bring up brackets [ ].

Press UP arrow button and DOWN arrow button to change setting.

Press ENTER button to make selection, brackets disappear.

Recycle key to the OFF position after changing a setting.

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

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Main Menus

Sub Menus

Active Engine Fault Codes

View/Scroll Active Fault Codes

Stored Engine Fault Codes

View/Scroll Stored Fault Codes

Engine Parameters (View)

Total Hours

Requested TSC

Load at RPM

Engine Torque

Coolant Temp

Fuel Rate

Manifold Temperature

Potential Voltage

Operation Event Log

View Last 32 Events (Start, Stop, Alarms)

Alarm Event Log

View Last 32 ECU and Controller Alarms

Engine Identification

Engine Model # View

Engine Serial # View

Module Information

Control Unit Part# View

Control Unit Software Version View

Controller Setup

Quick Setup

(1)

(PASSWORD PROTECTED)

Parameter Configuration

(2)

Input Configuration

(3)

Throttle Configuration

(4)

Engine Safety Configuration

(5)

Module Configuration

(6)

Display Configuration

(7)

To access the controller setup menus, a password is required.

Viewing Menus

Configuration

Menus

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

- 6 -

Configuration Menus

(3)

Quick Setup

Engine Manufacturer (Default = Kubota)

TSC Minimum Speed (Default = 1000 RPM)

TSC Maximum Speed (Default = 3600 RPM)

Performance Display (Default = Off)

(1)

Parameter Configuration

Voltage

Source (Internal, J1939)

Default = Eletronic-J1939

Hour Meter

Source (Internal, Engine ECU)

Default = Engine ECU

(2)

Input Configuration

Digital A4 Set-Up (NO/NC, Action, Message, Check)

Digital B2 Action (Default = Throttle Up)

Digital B5 Action (Default = Throttle Down)

(3)

Throttle Configuration

Throttle Type (Default = TSC Multistate)

TSC Minimum Speed (Default = 1000 RPM)

TSC Maximum Speed (Default = 3600 RPM)

TSC Bump Speed (Default = 100 RPM)

TSC Ramp Rate (Default = 1000 RPM/Sec.)

Throttle Curve (Default = Linear)

Multi-state Speed #1 (Default = 1500 RPM)

Multi-state Speed #2 (Default = 2550 RPM)

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

- 7 -

(4)

Engine Safety Configuration

Sender Check By-Pass (Default = 0:10)

Fuel Level Check (Default = Off)

Low Fuel Pre Alarm (Default = 20%)

Low Fuel Alarm (Default = 1%)

Fuel Level Alarm Action (Default = Disabled)

Oil Pressure Check (Default = Run)

Oil Pressure Alarm Action (Default = Shutdown)

Oil Pressure Alarm Delay (Default = 0:05)

Temperature Check (Default = Run)

Low Temperature Pre-Alarm (Default = 0 Deg.)

Low Temperature Alarm (Default = 0 Deg.)

High Temperature Pre-Alarm (Default = 240 Deg.)

High Temperature Alarm (Default = 240 Deg.)

Coolant Temperature Action (Default = Shutdown)

Temperature Alarm Delay (Default = 0:05)

Intake Temperature Check (Default = Run)

Low Intake Temperature Pre-Alarm (Default = 0 Deg.)

Low Intake Temperature Alarm (Default = 0 Deg.)

High Intake Temperature Pre-Alarm (Default = 180 Deg.)

High Intake Temperature Alarm (Default = 180 Deg.)

Intake Alarm Action (Default = Shutdown)

Intake Alarm Delay (Default = 0:05)

Speed Limit (Default = 3600 RPM)

Torque Derate Limit (Default = 50%)

Low Oil Pressure Pre-Alarm (Default = 0 PSI)

Low Oil Pressure Alarm (Default = 1 PSI)

(5)

Module Configuration

Pre-Alarms Displayed (Default = 4)

Clear Operation Log (Default = No)

Clear Alarm Log (Default = No)

Clear number of Starts (Default = No)

Engine Run Speed Criteria (Default = 400 RPM)

Engine Stop Speed Criteria (Default = 50 RPM)

(5)

Display Configuration

Display Units (Default = English)

Performance Display (Default = Off)

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

- 8 -

ENGINE ALARMS, CODES AND MESSAGES

Engine ECU Alarm/De-Rate/Shut Downs

It is important to understand panel operation with respect to engine safety protections, alarms, and

fault codes. The panel operates with J1939 engines. These engines have an ECU (engine control

unit) which is essentially a computer that runs the engine. When engine parameters are out of

normal operating ranges, the ECU takes specific actions which can include the following:

1) Broadcast a trouble code

2) Broadcast a red or yellow lamp

3) De-rate the engine

4) Shut down the engine

5) Turn on alarm horn

It is the engine ECU that de-rates or shuts down the engine when it is not operating within normal

parameters. This includes more common shut downs like high engine temperature and low oil

pressure but can encompass a large range of parameters depending on the ECU.

Alarm Annunciation and Code Reader

This panel is configured to operate with standard J1939 engines where engine de-rate and

shutdowns are managed by the engine ECU. The panel communicates with the engine ECU and

serves as a trouble code reader. When the engine ECU broadcasts a trouble code (called an

SPN.FMI code) the panel does the following:

1) Illuminate the appropriate LED indicator lamp

a. Yellow Lamp = Alarm

b. Red Lamp = Engine Shut Down

2) Displays the trouble code (standard SPN.FMI code)

3) Displays a code description on the LCD screen

4) Displays the occurrence count of the code

CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

- 9 -

Indicator Lamps

Active and Stored Engine ECU Codes

The panel also provides the ability to check the engine ECU for all ACTIVE and STORED engine ECU

codes. These codes can be viewed via the Active Codes and Stored Codes menus.

Engine

Fault

Lamp

Engine

Alarm

Lamp

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