Continental Refrigerator CD-300 Manual
Operation & Maintenance
Manual
CAUTION:
The Operation Manual must be read completely before
operating the engine, as it contains important safety
information and information about the operation of the
engine.
Note:
The Operation Manual must be included at the time of sale of
the engine / aircraft.
CD-300
Doc. No.: OM-06-01
Version: 2 / 4
Continental
Aerospace Technologies GmbH
Platanenstraße 14
D - 09356 St. Egidien
Tel. +49 37204 696-0
Fax +49 37204 696-1910
www.continentaldiesel.de
Operation & Maintenance Manual - Issue 2 / Revision 4
P/N: 06-7200-H200008
This page intentionally left blank
Operation & Maintenance Manual
CD-300
OM-06-01
Rev. No.:
Rev. Date:
Chapter:
Issue:
Issue Date:
Page:
Content:
06-OM-00-00
2
06.04.2020
3
10
4
19.10.2022
Table of Contents
Chapter Description Page
Table of Contents ...............................................................................3
List of Figures .....................................................................................5
0.1 List of Revisions .................................................................................7
0.2 List of applicable chapters .................................................................9
0.3 Preliminary Remarks .......................................................................10
1 Introduction ......................................................................................1
1.1 Engine Identification ..........................................................................1
1.2 Copyright © ........................................................................................2
1.3 Safety Recommendations ..................................................................2
1.4 Validity of this Manual ........................................................................2
1.5 Abbreviations .....................................................................................2
1.6 Packaging and Transport ...................................................................3
1.7 Storage ..............................................................................................3
1.8 Scope of Supply .................................................................................3
1.9 Qualifications of the Operating and Maintenance Personnel .............4
1.10 Update Information Service ...............................................................4
1.11 Service Life of this Engine .................................................................4
1.12 Safety Information ..............................................................................5
2 Description and Dimensions of the Engine ..................................1
2.1 Engine Designation ............................................................................1
2.2 Description and Standard Production Version ...................................1
2.3 Engine Views .....................................................................................2
3 Technical Data .................................................................................1
3.1 Dimensions and Weights ...................................................................1
3.2 Performance Data ..............................................................................1
3.3 Operational Data ................................................................................2
3.4 Operation Limits .................................................................................3
3.5 Fuel / Oil / Coolant .............................................................................4
3.6 Power Curve ......................................................................................6
4 Operation ..........................................................................................1
4.1 Pre-Flight Inspection ..........................................................................1
4.2 Start-up ..............................................................................................1
4.3 Engine Warm-up ................................................................................2
4.4 Before Takeoff Check ........................................................................2
4.4.1 FADEC and propeller pitch functional check .....................................2
4.4.2 Engine test run for maintenance purposes ........................................4
4.4.3 FADEC-Warning ................................................................................5
4.5 Takeoff and climb ..............................................................................7
4.6 During flight ........................................................................................7
4.7 Shutting down the engine ..................................................................7
Operation & Maintenance Manual
CD-300
OM-06-01
Chapter:
Issue:
Issue Date:
Page:
Content:
06-OM-00-00
2
06.04.2020
4
10
Rev. No.:
Rev. Date:
4
19.10.2022
5 Airworthiness Limitation Section ...................................................1
5.1 Airworthiness Limitations ...................................................................1
6 Maintenance Schedules ..................................................................1
6.1 "Pre-flight Check" ...............................................................................2
6.2 Maintenance Actions .........................................................................3
Annex 1 - Replacing the V-Ribbed Belt ..............................................................6
Annex 2 - Inspecting the Oil and Fuel System for Leakage ...............................7
Annex 3 - Inspecting the Cooling System for Leakage ......................................8
Annex 4 - Engine Test Run ................................................................................9
Annex 5 - Exchanging the Engine Oil and Oil Filter .........................................10
Annex 6 - Cleaning the Engine ........................................................................13
Annex 7 - Checking the FADEC Sensors ........................................................14
Annex 8 - Exchanging the Gearbox Oil ............................................................15
Annex 9 - Checking the Gearbox Oil Level ......................................................17
Annex 10 - Reserved .........................................................................................18
Annex 11 - Replacing the High-Pressure Pump ................................................19
Annex 12 - FADEC Software Update .................................................................20
Annex 13 - Exchanging the Coolant ...................................................................22
Annex 14 - Replacing the Gearbox ....................................................................23
Annex 15 - Replacing the Fuel-Feed Pump .......................................................24
Annex 16 - Replace the Alternators ...................................................................25
Annex 17 - Engine was not started for up to 6 months ......................................26
Annex 18 - Perform an Engine Oil Analysis .......................................................27
7 Emergency Procedures ...................................................................1
7.1 Power Loss ........................................................................................1
7.2 FADEC Operation ..............................................................................1
7.3 Engine System Malfunction ...............................................................2
7.3.1 One FADEC light flashing ..................................................................2
7.3.2 Both FADEC lights flashing ...............................................................2
7.3.3 Abnormal engine behavior .................................................................2
7.4 Re-Start after Engine Failure .............................................................3
7.5 Fire in the Engine Compartment ........................................................3
7.6 Air in the Fuel System (During Flight) ................................................4
7.7 Oil Pressure too Low (During Flight) ..................................................4
Operation & Maintenance Manual
CD-300
OM-06-01
Rev. No.:
Rev. Date:
Chapter:
Issue:
Issue Date:
Page:
Content:
06-OM-00-00
2
06.04.2020
5
10
4
19.10.2022
List of Figures
Chapter Figure Description
Table of Contents
List of Figures
Fig. 0.1 Explanation of the chapter numbering system
1Introduction
Fig. 1.2 Engine identification
Fig. 1.3 Preservation of the engine
2 Description and Dimensions of the Engine
Fig. 2.1 CD-300 (XYZ-Axis)
Fig. 2.2 CD-300 - overview
Fig. 2.3 CD-300 - overview
Fig. 2.4 CD-300 - overhead view (dimensions in mm)
Fig. 2.5 CD-300 - side view BANK1 / LH (dimensions in mm)
P/N: 06-7200-K0001
Fig. 2.6 CD-300 - gearbox side view (dimensions in mm)
P/N: 06-7200-K0001
Fig. 2.7 CD-300 - timing side view (dimensions in mm)
P/N: 06-7200-K0001
Fig. 2.8 CD-300 - side view BANK1 / LH (dimensions in mm)
P/N: 06-7200-K0002 / 06-7200-K0003
Fig. 2.9 CD-300 - gearbox side view (dimensions in mm)
P/N: 06-7200-K0002 / 06-7200-K0003
Fig. 2.10 CD-300 - timing side view (dimensions in mm)
P/N: 06-7200-K0002 / 06-7200-K0003
3 Technical Data
Fig. 3.11 Power curve
4 Operation
5 Airworthiness Limitation Section
Operation & Maintenance Manual
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OM-06-01
Chapter:
Issue:
Issue Date:
Page:
Content:
06-OM-00-00
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06.04.2020
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6 Maintenance Schedules
Fig. 6.12 Replacing the V-Ribbed Belt
Fig. 6.13 Inspecting the Oil and Fuel System for Leakage
Fig. 6.14 Inspecting the Cooling System for Leakage
Fig. 6.15 Exchanging the Engine Oil
Fig. 6.16 Exchanging the Engine Oil Filter
Fig. 6.17 Exchanging the Gearbox Oil Filter
Fig. 6.18 Exchanging the Gearbox Oil
Fig. 6.19 Check the oil level
Fig. 6.20 Replacing the High-Pressure Pump
Fig. 6.21 coolant drain screw plug
Fig. 6.22 Replacing the Gearbox
Fig. 6.23 Replacing the Fuel-Feed Pump
Fig. 6.24 Replace the Alternators
Fig. 6.25 Endoscopy / boroscopy of the combustion cham-
bers
7 Emergency Procedures
Operation & Maintenance Manual
CD-300
OM-06-01
Rev. No.:
Rev. Date:
Chapter:
Issue:
Issue Date:
Page:
Content:
06-OM-00-00
2
06.04.2020
7
10
4
19.10.2022
0.1 List of Revisions
Document No. Issue/Rev. Remark Date Approved by
Issue 1 / Revision -:
06-OM-00-00 1/- first release 15.05.2014 Hartung
06-OM-01-01 1/- first release 15.05.2014 Hartung
06-OM-02-01 1/- first release 15.05.2014 Hartung
06-OM-03-01 1/- first release 15.05.2014 Hartung
06-OM-04-01 1/- first release 15.05.2014 Hartung
06-OM-05-01 1/- first release 15.05.2014 Hartung
06-OM-06-01 1/- first release 15.05.2014 Hartung
06-OM-07-01 1/- first release 15.05.2014 Hartung
Issue 1 / Revision 1:
06-OM-00-00 1/1 18.06.2017 Hartung
06-OM-01-01 1/1 18.06.2017 Hartung
06-OM-02-01 1/1 18.06.2017 Hartung
06-OM-03-01 1/1 18.06.2017 Hartung
06-OM-04-01 1/1 18.06.2017 Hartung
06-OM-05-01 1/1 18.06.2017 Hartung
06-OM-06-01 1/1 18.06.2017 Hartung
06-OM-07-01 1/1 18.06.2017 Hartung
FOBL E8-01 04 new 07/2014
Issue 1 / Revision 2:
06-OM-00-00 1/2 Revision 24.09.2018 Hartung
06-OM-02-01 1/2 Correction 24.09.2018 Hartung
06-OM-03-01 1/2 Correction 24.09.2018 Hartung
06-OM-06-01 1/2 Correction 24.09.2018 Hartung
Operation & Maintenance Manual
CD-300
OM-06-01
Chapter:
Issue:
Issue Date:
Page:
Content:
06-OM-00-00
2
06.04.2020
8
10
Rev. No.:
Rev. Date:
4
19.10.2022
Issue 2 / Revision -:
all 2/- Editorial Change 06.04.2020 Hartung
06-OM-00-00 2/- Revision 06.04.2020 Hartung
06-OM-03-01 2/- Correction 06.04.2020 Hartung
06-OM-06-01 2/- Update 06.04.2020 Hartung
Issue 2 / Revision 1:
06-OM-00-00 2/1 Revision 30.04.2021 Hartung
06-OM-01-01 2/1 Update 30.04.2021 Hartung
06-OM-02-01 2/1 Update 30.04.2021 Hartung
06-OM-03-01 2/1 Update 30.04.2021 Hartung
06-OM-04-01 2/1 Update 30.04.2021 Hartung
06-OM-06-01 2/1 Update 30.04.2021 Hartung
06-OM-07-01 2/1 Update 30.04.2021 Hartung
Issue 2 / Revision 2:
06-OM-00-00 2/2 Revision 25.06.2021 Hartung
06-OM-03-01 2/2 Update 25.06.2021 Hartung
Issue 2 / Revision 3:
06-OM-00-00 2/3 Revision 16.06.2022 Hartung
06-OM-01-01 2/2 Update 16.06.2022 Hartung
06-OM-03-01 2/3 Update 16.06.2022 Hartung
06-OM-06-01 2/3 Update 16.06.2022 Hartung
CL 3to 6 2/- new 16.06.2022 Hartung
CL General 2/- new 16.06.2022 Hartung
Issue 2 / Revision 4:
06-OM-00-00 2/4 Revision 19.10.2022 Hartung
06-OM-05-01 2/1 Update 19.10.2022 Hartung
Document No. Issue/Rev. Remark Date Approved by
Operation & Maintenance Manual
CD-300
OM-06-01
Chapter:
Issue:
Issue Date:
Page:
Content:
06-OM-00-00
2
06.04.2020
10
10
Rev. No.:
Rev. Date:
4
19.10.2022
0.3 Preliminary Remarks
1. The chapter numbering of the footer is different to the
chapter numbering of the remaining manual.
Fig. 0.1 Explanation of the chapter numbering system
refers to chapter
refers to chapter
refers to the section
of the chapter
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