Continental Girbau CG145-55 Manual de usuario

CG145-55

Installation Manual

WARNING: For your safety the

information in this manual must be

followed to minimize the risk of fire or

explosion or to prevent property dama e,

personal injury or death.

Do not store or use asoline or other flammable

vapor and liquids in the vicinity of this or any

other appliance.

WHAT DO YOU DO IF YOU SMELL GAS

* Do not try to li ht any appliance.

* Do not touch any electrical switch; do not use

any phone in your buildin .

* Clear the room, buildin or area of all

occupants.

* Immediately call your as supplier from a

nei hbor's phone. Follow the as supplier's

instructions.

* If you cannot reach your as supplier, call the

fire department.

Installation and service must be performed by a

qualified installer, service a ency or the as

supplier.

AVERTISSEMENT: Assurez-vous de bien

suivre les instructions données dans cette

notice pour réduire au minimum le risque

dincendie ou dexplosion ou pour éviter tout

domma e matériel, toute blessure ou la mort.

Ne pas entreposer ni utiliser dessence ni

dautres vapeurs ou liquides inflammables dans

le voisina e de cet appareil ou de tout autre

appareil.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR

DE GAZ:

* Ne pas tenter dallumer dappareil.

* Ne touchez à aucun interrupteur. Ne pas

vous servir des téléphones se trouvant dans

le bâtiment où vous vous trouvez.

* Évacuez la pièce, le bâtiment ou la zone.

* Appelez immédiatement votre fournisseur de

az depuis un voisin. Suivez les instructions

du fournisseur.

* Si vous ne pouvez rejoindre le fournisseur

de az, appelez le service des incendies.

Linstallation et lentretien doivent être assurés

par un installateur ou un service dentretien

qualifié ou par le fournisseur de az.

For replacement parts, contact the distributor

from which the dryer was purchased or

Continental Girbau, Inc.®

2500 State Road 44

Oshkosh W 54904

Telephone: (920) 231-8222 / Fax: (920) 231-4666

www.cont-girbau.com

021601GS/rar CGI Part No. A113304

Retain This Manual In A Safe Place For Future Reference

Continental Girbau, Inc.® product embodies advanced concepts in engineering, design, and safety. If this product is

properly maintained, it will provide many years of safe, efficient, and trouble-free operation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with

the dryer.

The following FOR YOUR SAFETY caution ust be posted near the dryer in a prominent location.

IMPORTANT NOTE TO PURCHASER

Information must be obtained from your local as supplier on the instructions

to be followed if the user smells as. These instructions must be posted in a

prominent location near the dryer.

FOR YOUR SAFETY

Do not store or use asoline or

other flammable vapors or

liquids in the vicinity of this or

any other appliance.

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser dessence

ni dautres vapeurs ou liquides

inflammables dans le voisina e de cet

appareil ou de yout autre appareil.

We have tried to make this manual as complete as possible and hope you will find it useful. Manufacturer reserves the right

to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change

or discontinue models.

Important

For your convenience, log the following information

DATE OF PURCHASE ____________________________ MODEL NO. __________________________________________

DISTRIBUTORS NAME ___________________________________________________________________________________

Serial Number(s ________________________________________________________________________________________

________________________________________________________________________________________

Replacement parts can be obtained from your distributor or Continental Girbau, Inc.® Please specify the dryer model

number and serial number in addition to the description and part number, so that your order is processed accurately and

promptly.

CG145-55

IMPORTANT

YOU MUST DISCONTINUE AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS

SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE

REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING,

ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA

(Occupational Safety and Health Administration) STANDARDS.

CHILDREN SHOULD NOT BE ALLOWED TO PLAY ON OR NEAR THE DRYER(S).

WARNING

CHILDREN SHOULD BE SUPERVISED IF NEAR DRYERS IN OPERATION.

DRYERS SHOULD NE ER BE LEFT UNATTENDED WHILE IN OPERATION.

CAUTION

FOR YOUR SAFETY

DO NOT DRY MOP HEADS IN THE DRYER.

DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES.

WARNING

UNDER NO CIRCUMSTANCES sh uld the dryer d r switches, lint drawer switch,

r heat safety circuit ever be disabled.

Caution: Label all wires prior to

disconnection when servicing controls. Wiring

errors can cause improper operation.

«Attention: Lor des opérations dentretien

des commandes étiqueter tous fils avant

de les déconnecter. Toute erreur de

câblage peut étre une source de danger et

de panne.»

WARNING

The dryer must never be perated with any f the back guards, uter t ps, r service

panels rem ved. PERSONAL INJURY OR FIRE COULD RESULT.

IMPORTANT

PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed n the equipment r

specified in the installati n manual included with the dryer.

Dryers must not be installed or stored in an area where it will be exposed to water or weather.

The wiring diagram for the dryer is located in the front electrical control box area.

DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER (SCREEN) IN

PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.

WARNING

Table of Contents

SECTION I

IMPORTANT INFORMATION ............................................................................... 3

A. Receivin and Handlin ............................................................................................................... 3

B. Safety Precautions ...................................................................................................................... 4

SECTION II

SPECIFICATIONS/COMPONENT IDENTIFICATION .................................... 6

A. Specifications (Gas and Steam) ................................................................................................... 6

B. Component Identification ............................................................................................................ 8

SECTION III

INSTALLATION PROCEDURES ......................................................................... 10

A. Location Requirements ............................................................................................................. 10

B. Unpackin /Settin Up ............................................................................................................... 11

C. Dryer Enclosure Requirements .................................................................................................. 13

D. Fresh Air Supply Requirements ................................................................................................. 14

E. Exhaust Requirements ............................................................................................................... 15

F. Electrical Information ................................................................................................................ 21

G. Gas Information ........................................................................................................................ 25

H. Steam Information .................................................................................................................... 29

I. Preparation For Operation/Start-Up ......................................................................................... 33

J. Preoperational Test ................................................................................................................... 34

K. Shut Down Instructions ............................................................................................................. 37

L. Compressed Air Requirements .................................................................................................. 38

SECTION IV

SERVICE/PARTS INFORMATION ...................................................................... 39

A. Service ..................................................................................................................................... 39

B. Parts ........................................................................................................................................ 39

SECTION V

WARRANTY INFORMATION .............................................................................. 40

A. Warranty .................................................................................................................................. 40

B. Returnin Warranty Parts .......................................................................................................... 40

SECTION VI

ROUTINE MAINTENANCE .................................................................................. 41

A. Cleanin ................................................................................................................................... 41

B. Adjustments ............................................................................................................................. 42

C. Lubrication ............................................................................................................................... 42

D. Lint Drawer Removal ................................................................................................................ 43

SECTION VII

DATA LABEL INFORMATION ............................................................................. 44

A. Data Label ............................................................................................................................... 44

SECTION VIII

PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT

COMPONENTS ....................................................................................................... 46

SECTION IX

BURNER AND BASKET (TUMBLER)/LINT CHAMBER MANUAL

RESETHI-LIMIT INSTRUCTION .......................................................................48

Gas Models Only ..................................................................................................................... 48

Electric or Steam Models Only ................................................................................................. 49

SECTIOIN X

REVERSIN TIMER SPIN/DWELL ADJUSTMENTS .................................... 50

SECTION I

IMPORTANT INFORMATION

A. RECEIVING AND HANDLING

The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or

optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and wooden

skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect further

before delivering carrier leaves.

Dryers damaged in shipment:

1. ALL dryers should be inspected upon receipt and before they are signed for.

2. If there is suspected damage or actual damage, the trucker’s receipt should be so noted.

3. If the dryer is damaged beyond repair, it should be refused. Those dryers, which were not damaged in a

damaged shipment should be accepted, but the number received and the number refused must be noted

on the receipt.

4. If you determine that the dryer was damaged after the trucker has left your location, you should call the

delivering carrier’s freight terminal immediately and file a claim. The freight company considers this concealed

damage. This type of freight claim is very difficult to get paid and becomes extremely difficult when more

than a day or two passes after the freight was delivered. It is your responsibility to file freight claims.

Dryer/parts damaged in transit cannot be claimed under warranty.

5. Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end.

Continental Girbau, Inc.®assumes no responsibility for freight claims or damages.

6. If you need assistance in handling the situation, please contact the Continental Girbau, Inc.®Traffic

Manager at (920) 231-8222, ext.16.

IMPORTANT:The dryer must be transported and handled in an upright position at ALLtimes.

B. SAFETY PRECAUTIONS

WARNING:For your safety, the information in this manual must be followed to minimize the risk of

fire or explosion or to prevent property damage, personal injury, or loss of life.

WARNING:The dryer must never be operated with any of the back guards, outer tops, or

service panels removed. PERSONAL INJURY OR FIRE COULD RESULT.

1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other

appliance.

2. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the

user smells gas. The instructions should be posted in a prominent location.

3. WHAT TO DO IF YOU SMELL GAS...

a. DO NOT try to light any appliance.

b. DO NOT touch any electrical switch.

c. DO NOT use any phone in your building.

d. Clear the room, building, or area of ALLoccupants.

e. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

f. If you cannot reach your gas supplier, call the fire department.

4. Installation and service must be performed by a qualified installer, service agency, or gas supplier.

5. Dryer(s) must be exhausted to the outdoors.

6. Although Continental Girbau, Inc.®produces a very versatile dryer, there are some articles that, due to

fabric composition or cleaning method, should not be dried in it.

WARNING:Dry only water washed fabrics. DO NOT dry articles spotted or washed in dry

cleaning solvents, a combustible detergent, or “all purpose” cleaner.

EXPLOSION COULD RESULT.

WARNING:DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint,

or wax.

EXPLOSION COULD RESULT.

WARNING:DO NOT dry mop heads. Contamination by wax or flammable solvents will create a

fire hazard.

WARNING:DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or

similarly textured rubber materials. Drying in a heated basket (tumbler) may damage

plastics or rubber and also may be a fire hazard.

7. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork,

and area around the back of the dryer. The frequency of inspection and cleaning can best be

determined from experience at each location.

WARNING:The collection of lint in the burner area and exhaust ductwork can create a potential fire

hazard.

8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the

National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION, or in Canada, the Canadian Electrical

Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.

NOTE:Failure to do so will VOID THE WARRANTY.

9. UNDER NO CIRCUMSTANCES should the dryer door switches, lint drawer switch, or heat safety

circuit ever be disabled.

WARNING:PERSONALINJURY OR FIRE COULD RESULT.

10. This dryer is not to be used in the presence of dry cleaning solvents or fumes.

11. Remove articles from the dryer as soon as the drying cycle has been completed.

WARNING:Articles left in the dryer after the drying and cooling cycles have been completed can

create a fire hazard.

12. READ and FOLLOWALLCAUTIONandDIRECTIONLABELSATTACHEDTOTHEDRYER.

13. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less

than sixty-six percent (66%) of its rated capacity.

WARNING:YOU MUST DISCONNECT AND LOCKOUT THEELECTRIC SUPPLY AND

THEGAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR

GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS

FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY

EQUIPMENT PER OSHA (Occupational Safety and Health Administration)

STANDARDS.

IMPORTANT:Steam dryers must be provided with a clean, dry, and regulated 80 PSI +/- 10 PSI

(5.51 bars +/- 0.68 bars) air supply.

NOTE:Manufacturer reserves the right to make changes in specifications at any time without notice or

obligation.

SECTION II

SPECIFICATIONS/COMPONENT IDENTIFICATION

A. SPECIFICATIONS (GAS AND STEAM)

GasSteam

MAXIMUM CAPACITY (DRY WEIGHT) 155 lbs 70.30 kg

BASKET (TUMBLER) DIAMETER 51-1/2" 130.8 cm

BASKET (TUMBLER) DEPTH 35-1/2" 90.2 cm

BASKET MOTOR 1 HP 0.746 kw

BLOWER MOTOR 5 HP 3.73 kw

DOOR OPENING (DIAMETER) 31-3/8" 79.7 cm

BASKET (TUMBLER) VOLUME 42.8 cu. ft. 1.2 cu. m.

VOLTAGE AVAILABLE 208-460v 3ø 3, 4w 50/60 Hz

APPROX. WEIGHT (UNCRATED) 1,690 lbs 767 kg

APPROX. WEIGHT (CRATED) 1,845 lbs 837 kg

HEAT INPUT NATURAL GAS 395,000 btu/hr 99,540 kcal/hr

L.P. GAS 345,000 btu/hr 86,940 kcal/hr

AIRFLOW 2,700 cfm 76.45 cmm

INLET PIPE SIZE 1-1/4" F.P.T.

COMPRESSED AIR CONNECTION 1/8" F.P.T.

COMPRESSED AIR REQUIREMENT 2.5 cfm @ 80 PSI 0.071 cmm @ 5.51 bars

VOLTAGE AVAILABLE 208-460v 3ø 3, 4w 50/60 Hz

APPROX. WEIGHT (UNCRATED) 1,820 lbs 826 kg

APPROX. WEIGHT (CRATED) 1,975 lbs 896 kg

HEAT INPUT 16 Bhp

STEAM CONSUMPTION 520 lbs. hr 236 kg/hr

AIRFLOW 3,500 cfm 99.10 cmm

INLET PIPE SIZE 1-1/2" M.P.T.

RETURN SIZE 1-1/2" M.P.T.

COMPRESSED AIR CONNECTION 1/8" F.P.T.

COMPRESSED AIR REQUIREMENT 6 cfh @ 80 PSI 0.17 cmh @ 5.51 bars

Shaded areas are stated in metric equivalents

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