Command Light KNIGHT KL415A Manual de usuario

Eective September 2020
is guide supersedes all previous versions
MODEL COVERED:
KL415A
3842 Redman Drive
Fort Collins, CO 80524
1-800-797-7974
www.CommandLight.com
KNIGHT SERIES

KNIGHT2
2
THANK YOU
Please allow us to express a simple thank you for investing in a COMMAND LIGHT product.
As a company, we are dedicated to producing the very best and most versatile ood lighting
package available. We take great pride in the quality of our work and hope that you will nd
many years of satisfaction from the use of this equipment.
Should you have any problems with your product please do not hesitate to contact us.
COMMAND LIGHT
3842 Redman Drive
Fort Collins, CO 80524
PHONE: 1-800-797-7974
FAX: 1-970-297-7099
WEB: www.CommandLight.com

USER GUIDE
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KNIGHT2
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Please take the time to read this manual before installing or operating the
COMMAND LIGHT KNIGHT2.
Save this guide for future reference.
Contents
Warranty..................................................................................................................................................... 5
Warranty/Service ................................................................................................................................ 6
Breakage or Damage During Shipment ................................................................................................... 7
Product Safety Precautions ....................................................................................................................... 8
General Description and Specications ................................................................................................... 9
Operation.................................................................................................................................................. 10
Raising the light from the nested position........................................................................................ 10
Returning the light to the nested position......................................................................................... 11
Installation................................................................................................................................................ 12
Installation Kit.................................................................................................................................. 12
Tools Required.................................................................................................................................. 12
Installation Notes.............................................................................................................................. 12
Location Requirements..................................................................................................................... 13
Mounting .......................................................................................................................................... 14
Holster Mounting.............................................................................................................................. 14
Electrical Wiring ...................................................................................................................................... 15
12 VDC............................................................................................................................................. 15
Holster Wiring .................................................................................................................................. 15
Warning Device Installation ............................................................................................................. 16
Maintenance ............................................................................................................................................. 17
Cleaning............................................................................................................................................ 17
Center Switch Adjustment................................................................................................................ 17
Rotation Belt Adjustment ................................................................................................................. 18
Power Failure ........................................................................................................................................... 19
Rotate to center................................................................................................................................. 19
Retract the upper stage. .................................................................................................................... 19
Retract the lower stage ..................................................................................................................... 19
Without tools .................................................................................................................................... 20
Troubleshooting........................................................................................................................................ 21
Technical Specications – Standard DC Models (408D) ...................................................................... 23
Specications.................................................................................................................................... 24
Parts Lists - Exploded Views................................................................................................................... 25
Exploded View (Base) .................................................................................................................25-26
Exploded View (Midplate) .......................................................................................................... 27-28
Exploded View (Lamp Tree) .......................................................................................................29-32
Relay Box ....................................................................................................................................33-34
Wiring Schematics ................................................................................................................................... 35
Relay Box ......................................................................................................................................... 36
Holster Box..................................................................................................................................37-38
Dual Controls (VMUX/Wireless Systems) ...................................................................................... 39
Lamp Tree......................................................................................................................................... 40

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Command Light PHONE: 1-800-797-7974
3842 Redman Drive FAX: 1-970-297-7099
Fort Collins, CO 80524 WEB: www.CommandLight.com
LIMITED WARRANTY
Five Year
COMMAND LIGHT warrants that the equipment is free from defects in materials and workmanship
when used and operated for a period of ve years. The responsibility of COMMAND LIGHT under
this limited warranty is limited to the repair and replacement of any parts found defective. Parts
must be returned to COMMAND LIGHT at 3842 Redman Drive, Ft Collins, Colorado 80524 with
transportation charges prepaid (C.O.D. shipments will not be accepted).
Prior to returning defective parts to COMMAND LIGHT, the original purchaser shall make a claim
in writing to COMMAND LIGHT at the above address indicating the model number, serial number
and type of defect. No parts or equipment will be received by COMMAND LIGHT for repair or
replacement under this warranty without specic written authority from it in advance.
Any parts damaged by improper installation, overloading, abuse or accident of any type or cause are not
covered by this warranty.
All equipment manufactured by us is tested before leaving our plant, and is shipped in good working
order and condition. We therefore extend to the original purchasers the following Limited Warranty for
the period of ve years from the original date of purchase:
1. This warranty does not apply to defects caused by accident, misuse, neglect, or wear and tear, nor
can we be held responsible for incidental and consequential expense and loss, nor does this warranty
apply to equipment where alterations have been executed without our knowledge or consent. These
conditions are readily discernible when the equipment is returned to us for inspection.
2. On all component parts not manufactured by COMMAND LIGHT, their warranty is to the extent that
the manufacturer of such component warrants them to COMMAND LIGHT, if at all. Look in your
local business telephone directory for the nearest repair station for the brand of parts you have or
write to us for the address.
3. If equipment received has been damaged in transit, a claim should be made against the carrier within
three days, as we assume no responsibility for such damage.
4. Any service other than our Authorized Service voids this warranty.
5. This warranty is in lieu of and is intended to exclude all other warranties, express or implied, oral or
written, including any warranties of MERCHANTIBILITY or FITNESS for a particular purpose.
6. Travel time paid at a maximum of 50% and only if pre-approved.

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Warranty/Service
COMMAND LIGHT products* come with a industry leading 5 year warranty against any defects in
materials and workmanship when used and operated for a period of ve years. If during this time period,
you have any malfunctions not related to misuse, accident, neglect, or normal wear and tear, please take
the following steps in order to have your light tower serviced under COMMAND LIGHT’s warranty.
1. Contact us immediately for initial diagnosis and parts if needed at 800-797-7974
2. You will need to have immediate access to light tower. This process can be done by individuals with
little mechanical ability. (Involves pushing buttons and telling us what the light tower is doing or not
doing)
3. We then send parts (if needed) and have a technician dispatched (if needed) with a written work
authorization number and a base amount of hours allotted to do repair
4. We remain available for service support via phone, email, or video conference while technician
completes repair, also to extend original time allotted if additional issue arise
5. Mark repair as completed and validate the work authorization number for hours of labor /travel rates
as agreed during diagnosis
6. Finally, we will pay out or credit the invoice when we receive it from person/company performing
the repair
Please make contact with us as soon as problems arise in order to execute our warranty. We must have
knowledge of the issue and a work order in place in order to pay or reimburse the department with the
issue. Any unauthorized service voids this warranty. (No work is authorized until the call is made to us)
Contact Us Early – before any work is done – We’d love to help!

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Breakage or Damage During Shipment
The transportation company is fully responsible for all shipping damage and will resolve problems
promptly if you handle it correctly. Please read these instructions carefully.
Examine the contents of all shipping cases. If you nd any damage, call your transportation agent at
once and have them make a description on the freight or express bill describing the damage and the
number of pieces. Then contact us and we will send you the original bill of lading. Also promptly
contact the transportation company and follow their procedure for ling a claim. Each company will
have a unique procedure to follow.
Please note, we cannot and will not enter claims for damages. If we led claim here, it would be sent
to your local freight agent for verication and investigation. This time can be saved by you ling the
claim directly. Every consignee is on the ground oor, in contact with the local agent who inspects the
damaged goods, and thus, each claim can be given individual attention.
Since our goods are packed to comply with the regulations of all railroad, truck, and express companies,
we cannot allow deduction from any invoice because of any damage, however, be sure to le your
claim promptly. Our goods are sold F.O.B. factory. We take receipt from the transportation company
certifying that the goods were delivered to them in good order and our responsibility ceases.
It is seldom that any breakage or damage occurs in any of our shipments and in no case will the
customer be out any expense if they follow the above instructions.
Be sure to keep all damaged goods subject to examination of the truck or express company
inspector, who may call on you sometime later. These damaged goods, of course, will belong to
them, and they will inform you what to do with them. If you dispose of these damaged goods,
your claim may not be paid.

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Product Safety Precautions
[Never operate the COMMAND LIGHT
KNIGHT2near overhead high voltage power
lines. The COMMAND LIGHT KNIGHT2is
manufactured from electrically conductive
materials.
[Do not use the COMMAND LIGHT KNIGHT2
for uses other than its intended purpose.
[Do not move emergency vehicle with the light
extended. Visually verify that the light is
completely nested before moving vehicle.
[Do not change light position while people are located within its operating envelope. There are
numerous pinch points that can cause serious bodily injury.
[Do not use a high-pressure washer or subject the light to high volumes of water when cleaning.
[Never use the COMMAND LIGHT KNIGHT2as a lifting device or mobile arm.
[Do not use a COMMAND LIGHT KNIGHT2that has been damaged or is not fully functional,
including non-working indicator lamps.
[Never hold any part of the COMMAND LIGHT KNIGHT2 with a hand or foot while it is
in motion.
[The COMMAND LIGHT KNIGHT2has numerous pinch points. Keep loose clothing,
hands and feet clear of moving parts.

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General Description and Specications
The KNIGHT2is designed to provide high intensity emergency scene lighting with quick precision.
As with any electromechanical device, take precautionary steps to ensure safe operation.
Never operate the KNIGHT2near overhead power lines.
ere are several standard lighting options available for the KNIGHT2.
Model # Description Minimum Power Requirements
KL415A 6 x LED 2 kW Generator, 110 or 240 VAC
The emergency vehicle provides power for the 12 VDC elevated warning device circuitry. The
umbilical corded control unit is powered via 12 VDC eliminating hazardous voltage levels within
the hand held control box.
The KNIGHT2 is manufactured to provide years of service with a minimum of maintenance.

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Operation
Raising the light from the nested position
Using the control box, raise the lower or upper stage. You may also activate both stages simultaneously.
Control switches are of momentary action style and must be held in the “on” position to actuate the
stages.
The KNIGHT2has an override system that precludes rotation of the upper stage until the lower stage
has elevated approximately 16” from the nested position. When the lower stage is below 16” the
following conditions exist:
• Upper stage is prevented from rotating.
• All lights are turned off, including strobe light if equipped, regardless of light switch positions.
• Prevents the upper stage from moving down if upper stage is not centered.
If the supply from the generator is marginal, position the KNIGHT2before turning on lights.
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