Columbia CSFH-3 WATER Manual de instrucciones

P/N 27512601, Rev. A [01/09]



OIL FIRED CAST IRON BOILER

INSTALLATION, OPERATION &

MAINTENANCE MANUAL

Co l u m b i a bo i l e r Co m p a n y

Main ofces and Factory: Pottstown, PA



Tested for 75 PSI ASME

Working Pressure

















 

 

 

 

 

 

 

 

 



e following dened symbols are used throughout this

manual to notify the reader of potential hazards of vary-

ing risk levels.

IMPORTANT: Read the following instructions COM-

PLETELY before installing!

NOTICE

KEEP THIS MANUAL NEAR BOILER AND

RETAIN FOR FUTURE REFERENCE.

DANGER

Indicates an imminently hazardous situation

which, if not avoided, WILL result in death, seri-

ous injury or substantial property damage.

WARNING

Indicates an imminently hazardous situation

which, if not avoided, may result in death, seri-

ous injury or substantial property damage.

WARNING

1. Keep boiler area clear and free from combus-

tible materials, gasoline and other ammable

vapors and liquids.

2. DO NOT obstruct air openings to the boiler

room.

3. Modication, substitution or elimination of

factory equipped, supplied or specied compo-

nents may result in property damage, personal

injury or the loss of life.

4. To the owner: Installation and service of this

boiler must be performed by a qualied installer.

5. To the installer: Leave all instructions with

the boiler for future reference.

6. When this product is installed in the Com-

monwealth of Massachusetts the installation

must be performed by a Licensed Plumber or

Licensed Gas Fitter.

CAUTION

Indicates an imminently hazardous situation

which, if not avoided, may result in injury or

property damage.

NOTICE

Indicates information which should be followed

to ensure proper installation and operation.



NOTES:

1. Add sux “T” to denote boiler with tankless heater.

2. I=B=R burner capacity is based on an oil heating value

of 140,000 Btu/gal. and with 13% CO2.

3.Netratingsbasedon1700Ftemperatureinradiatorsand

include 15% allowance for normal piping and pickup

load. Consult manufacturers for unusual piping and

pick-up requirements.

* All ratings subject to verication.

4. For equivelent square feet of radiation, divide I=B=R

output by 150.

5. 120 Volts, 15 Amps, & 60 Hz. required to operate this

boiler.

6. e MEA number for the series is 182-86E

7. For altitudes above 2,000 . ratings may be reduced at

the rate of 4% for every 1,000 . above sea level.

7. e MEA number for the Beckett burners used on the

are as follows: AF – 156-77-E, AFG – 213-83-E, AFII

85 – 24-92-E, AFII 150 – 456-90-E.

BOILER

SEC-

TION

LENGTH

FLUSH

JACKET

FRONT OF CAST-

ING

TO CENTER LINE

FLUE OUTLET

DIA. OF

FLUE

OUTLET

3 17 ⅞" 11 ¼" 6"

4 21 ½" 12 ⅝" 6"

5 25 ⅛" 14 ¼" 7"

6 29 ¼" 15 15⁄16" 8"

7 32 ⅞" 17 15⁄16" 8"





WARNING

All installations of boilers and venting should

be done only by a qualied expert and in ac-

cordance with the appropriate utica boilers

manual. Installing or venting a boiler or any

other gas appliance with improper methods or

materials may result in serious injury or death

due to re or to asphyxiation from poisonous

gases such as carbon monoxide which is odor-

less and invisible.



STANDARD EQUIPMENT: Crated Boiler, Flush Jacket, Oil Burner, Target Wall/Liner, Circulator- 1¼”, ASME Relief

Valve,eralitimeterGauge, DrainCock,Wiring Harness,Burner ElectricalDisconnect, PlasticCover, SupplyTapping-2”,

Return Tapping-1 1/2”, High Limit and Circulator Control, Primary Control. For Tankless Heater Units-add Tanlkess

Hot Water Coil, Flow Restrictor and Triple Aquastat Relay.



(1)

BOILER

MODEL

NUMBER

(2)*

I=B=R

OIL BURNER INPUT

D.O.E.

HEAT-

ING

CAPAC-

ITY

(3)(4)*

I=B=R

NET

RATINGS

WATER

MINIMUM

NATURAL DRAFT

CHIMNEY SIZE

PUMP

PRES-

SURE

A.F.U.E.

G.P.H. MBH MBH* MBH ROUND SQUARE PSI RATING

365 .65 91 79 68.7 6 8X8X15 140 86.0

3100 1.00 140 117 102 6 8X8X15 140 81.0

3125 1.25 175 144 125 7 8X8X15 140 80.0

4100 1.00 140 120 104 6 8X8X15 140 86.0

4125 1.25 175 149 130 7 8X8X15 140 82.5

5125 1.25 175 151 131 7 8X8X15 140 86.0

4150 1.50 210 175 152 7 8X8X15 140 81.0

5175 1.75 245 206 179 8 8X8X15 140 81.5

5200 2.00 280 231 210 8 8X8X15 140 81.0

6150 1.50 210 181 157 8 8X8X15 140 86.0

6225 2.25 315 254 221.0 8 8X12X15 140 ———

7275 2.75 385 307 267.1 8 8X12X15 140 ———



BOILER

MODEL

NUMBER

FIRING

RATE

G.P.H.

TANKLESS

HEATER

NUMBER

TANKLESS

HEATER CAPACITY

INTERMITTENT DRAW

G.P.M.

BOILER

WATER CONTENT

GALS.

365 .65 T3 available on request 10.5

3100 1.00 T3 3.25 10.5

4100 1.00 T4 3.25 13.5

3125 1.25 T3 3.75 10.5

4125 1.25 T4 3.75 13.5

5125 1.25 T4 3.75 16.5

4150 1.50 T4 4.00 13.5

6150 1.50 T4 4.00 19.5

5175 1.75 T4 4.25 16.5

5200 2.00 T4 5.50 16.5

6225 2.25 T4 5.75 19 5

7275 2.75 T4 6.00 22 5





All installations must conform to the requirements of the

authority having jurisdiction. Such applicable require-

ments take precedence over the general instructions of

this manual.

Where required by the authority having jurisdiction, the

installation must conform to the American Society of

Mechanical Engineers Safety Code for Controls and Safety

Devices for Automatically Fired Boilers, ANSI/ASME No.

CSD-1.

LOCATEBOILERS in front ofnalpositionbeforeremov-

ing crate. Provide a level solid base as near the chimney

as possible, and centrally located with respect to the heat

distribution system as practical.

Allow 24 inches in the front and top for servicing and clean-

ing, or removing tankless water heating coil.

When installed in a utility room, the door should be wide

enough to allow the largest boiler part to enter, or to permit

replacement of another appliance such as a water heater.

FOR INSTALLATION ON NON-COMBUSTIBLE

FLOORSONLY. eboilermustnotbeinstalledoncarpet-

ing or vinyl ooring. Minimum clearances to combustible

construction are:

TOP........................................................ 24 IN.

FRONT.................................................. 24 IN.

FLUE CONNECTOR............................ 9 IN.

REAR....................................................... 6 IN.

SIDES....................................................... 6 IN.

REMOVE CRATE and plastic protective wrapper and in-

spect fordamage.Allequipmentis carefullymanufactured,

inspected and packaged by experienced workers. Our

responsibility ceases upon delivery of the crated boiler to

the carrier in good condition. Any claims for damage or

shortage in shipment must be led immediately against the

carrier by the cosigner. Move boiler to permanent position

by sliding or walking.



WARNING

Improper installation, adjustment, alteration,

service or maintenance can cause property

damage, personal injury or loss of life.

WARNING

BOILER MAY NOT BE INSTALLED ON

COMBUSTIBLE FLOORING.

NOTICE

Clearance for access should exceed fore

protection clearance.



1. Ventilation of boiler room must be adequate

enough to provide sucient air to properly support

combustion.

2. When a boiler is located in an unconned space in a

building of conventional construction frame, masonry

or metal, inltration normally is adequate to provide

air for combustion and ventilation. However, in any

building which has been altered to conserve energy

or to minimize inltration, the boiler area should be

considered as a CONFINED SPACE. If there is any

doubt, install air supply provisions for combustion

and ventilation in accordance with section 5.3, Air for

Combustion and Ventilation, of the NFPA 54 1988

code, the recommendations that follow, or applicable

provisions of the local building codes.

3. When a boiler is installed in an unconned space, in

a building of unusually tight construction, air for

COMBUSTION AIR REQUIRMENTS

(MINIMUM OPENING IN SQUARE INCHES)

BTU/HR

INPUT

*UNCONFINED AREA **CONFINED AREA

OUTSIDE

COMBUSTION AIR

INSIDE

COMBUSTION AIR

OUTSIDE

COMBUSTION AIR

1 IN2/5000BTU/HR

(PARAGRAPH 4)

1 IN2/1000 BTU/HR

(MIN 100IN2) (Figure 1)

1 IN2/4000 BTU/HR

(Figures 2&3)

1 IN2/2000 BTU/HR

(Figure 4)

91,000 19 100 23 46

140,000 28 140 35 70

175,000 35 175 44 88

210,000 42 210 53 106

245,000 49 245 61 122

280,000 56 280 61 140

* Unconned area: A space whose volume is not less than 50 cubic feet per 1000 BTU per hour of all appliances installed in that

space (cubic feet of space = height x width x length).

** Conned area: A space whose volume is less than 50 cubic feet per 1000 BTU per hour of all appliances installed in that space (cubic

feet of space = height x width x length).

combustion and room ventilation must be obtained

from outdoors or from spaces freely communicating

with the outdoors. A permanent opening or openings

having a total free area of not less than 1 square inch

per 5,000 BTU per hour of total input rating of all

appliances shall be provided. Ducts may be used to

convey make-up air from the outdoors and shall have

the same cross-sectional area of the openings to which

they are connected.

4. When air for combustion and room ventilation is from

inside buildings, the conned space shall be provided

with two permanent openings, one starting 12 inches

from the top and one 12 inches from the bottom of the

enclosed space. Each opening shall have a minimum

free area of 1 square inch per one thousand (1,000)

BTU per hour of the total input rating of all appliances

in the enclosed space, but must not be less than



WARNING

AIR OPENINGS TO COMBUSTION AREA MUST NOT BE OBSTRUCTED. FOLLOW THE CHART

BELOW TO OBTAIN AND MAINTAIN ADEQUATE COMBUSTION AIR.



one hundred (100) square

inches.eseopeningsmust

freely communicate with

the interior areas having

adequate inltration from

the outside. See Figure #1.

5. When the boiler is installed

in a confined space and

all air is provided from

the outdoors, the conned

space shall be provided with

two permanent openings,

one commencing within 12

inches from the top and one

commencing12inchesfrom

the bottom of the enclosure.

e openings shall commu-

nicate directly, or by ducts,

with the outdoors or spaces

(crawl or attic) that freely

communicate with the out-

doors. One of the following methods must be used to

provide adequate air for ventilation and combustion.

A. When directly communicating with the outdoors,

each opening shall have a minimum free area of 1

square inch per 4,000 BTU per hour of total input

rating of all equipment in the enclosure. See Figure

#2.

B. When communicating with the outdoors by means

ofverticalducts,eachopeningshallhaveaminimum

free area 1 square inch per 4,000 BTU per hour of

total input rating of all appliances in the enclosed

space. See Figure #3.

C. If horizontal ducts are used, each opening shall have

a minimum free area 1 square inch per 2,000 BTU









per hour total input rating of all appliances in the

enclosed space. See Figure #4.

D. When ducts are used, they shall be of the same

cross sectional area as the free area of the area of

the openings to which they connect. e minimum

dimension of rectangular air ducts shall not be less

than 3 inches.

6. In calculating free area using louvers, grills or screens for

the above, consideration shall be given to their blocking

eect. Screens used shall not be smaller than ¼ inch

mesh. If the free area through a design of louver or

grill is known, it should be used in calculating the size

opening required to provide the free area specied. If

the design andfree area is notknown,itmaybe assumed

that wood louvers will have 20-25% free area and metal

louversandgrillswillhave60-75%freearea.Louversand

grills shall be xed in the open position or interlocked

with the boiler so that they are opened automatically

during boiler operation. Refer to the Combustion Air

Requirements chart on previous page for combustion

air minimum opening requirements.



 



1. Connect supply and return piping as suggested in Figure #5, below. When the boiler is used in connection

with refrigerated systems:

A. e chilled medium MUST BE IN PARALLEL with

the boiler.

B.Use appropriatevalvestopreventthechilledmedium

from entering the heating boiler.

2. During the heating cycle open valves A and B, close

valves C and D.

3. During heating cooling cycle open valves C and D, close

valves A and B.

A. Maintain a minimum clearance of one inch to hot

water pipes.

In air handling units where they may be exposed to

refrigerated aircirculation,the boilerpipingsystemMUST

be supplied with ow control valves or other automatic

means to prevent gravity circulation of the boiler water

during the cooling cycle.

4. Hot water boilers installed above radiation level must be

provided with a low water device either as part of the

boiler or at the time of boiler installation.

5. When a boiler is connected to a heating system that

utilizes multiple zoned circulators, each circulator

must be supplied with a ow control valve to prevent

gravity circulation.

* Reduced pressure back ow preventer must be used under

provisions required by the Environmental Protection

Agency, (EPA).

6. Bypass piping is an option which gives the ability to







adjust the supply boiler water temperature to t the

system or condition of the installation. Although, this

method of piping is not typically required for baseboard

heating systems.

A. This method is used to protect boilers from

condensate forming due to low temperature return

water. Generally noticed in large converted gravity

systems or other large water volume systems. See

Figure #6.

B. ese methods are used to protect systems using

radiant panels and the material they are encased

in from high temperature supply water from the

boiler and protect the boiler from condensation.

See Figures #7 and #8 following page.

C. This method is used to protect boilers from

condensateformingaswellasprotectingtheheating

system from high water temperature. See Figure #8

following page.

7. Note: When using bypass piping, adjust valves A and B

until desired system temperature is obtained.

8. Bypass loop piping must be the same size piping for the

supply and return.





Tabla de contenidos

Otros manuales de Caldera de Columbia

Columbia

Columbia CEG-C Documento técnico

Columbia

Columbia CSFE0365 Manual de usuario

Columbia

Columbia CSVB Series Manual de instrucciones

Columbia

Columbia CDVB SERIES Manual del propietario

Columbia

Columbia CSFE0365 Manual de instrucciones

Columbia

Columbia CEGDID075D Manual de instrucciones

Columbia

Columbia MCB50 Manual de instrucciones

Columbia

Columbia CEG-C Manual de instrucciones

Columbia

Columbia EMG-31 120 Manual de usuario

Columbia

Columbia CT Series Manual de usuario

Columbia

Columbia EMERALD EM-85 EE Guía de configuración

Columbia

Columbia WL-60 Manual de usuario

Columbia

Columbia HERITAGE series Manual de servicio

Columbia

Columbia CEG E Series Manual de instrucciones

Columbia

Columbia CT-10 Manual de usuario

Columbia

Columbia CSFH IV 4 Series Manual de instrucciones

Columbia

Columbia CSFE-3090S Manual de instrucciones

Columbia

Columbia MPH 40 Manual de usuario

Columbia

Columbia MCB50 Manual del propietario

Columbia

Columbia L series Manual de usuario

Columbia

Columbia CSC SERIES Manual de instrucciones

Columbia

Columbia CDVB-50 Manual de instrucciones

Columbia

Columbia MPH SERIES Manual de usuario

Columbia

Columbia LV Series Manual de instrucciones

Manuales populares de Caldera de otras marcas

Vaillant

Vaillant uniSTOR VIH SW GB 500 BES Manual de usuario

Radijator

Radijator BIO max 23.1 Manual de usuario

Brunner

Brunner BSV 20 Manual de usuario

Buderus

Buderus Logamax GB062-24 KDE H V2 Manual de usuario

Potterton

Potterton 50e Hoja de datos

UTICA BOILERS

UTICA BOILERS TriFire Manual de usuario

Joannes

Joannes LADY Series Manual

ECR International

ECR International UB90-125 Manual de instrucciones

Froling

Froling FHG Turbo 3000 Manual de usuario

Froling

Froling P4 Pellet 8 - 105 Manual de usuario

U.S. Boiler Company

U.S. Boiler Company K2 Manual de usuario

Henrad

Henrad C95 FF Manual de usuario

NeOvo

NeOvo EcoNox EF 36 Manual de usuario

Potterton

Potterton PROMAX SL 12 Manual de usuario

Eco Hometec

Eco Hometec EC 25 COMPACT Manual de usuario

Viessmann

Viessmann VITODENS 200 Guía

Baxi

Baxi Prime 1.24 Manual de usuario

REXNOVA

REXNOVA ISA 20 BITHERMAL Manual de usuario