Coleman BT200X Instrucciones de instalación
WARNING
Never attempt to start this Mini Bike without reading and
understanding the Owner’s/Operator’s manual. The Owner’s/
Operator’s manual provides information on safety, parts,
functions, pre-ride inspection, starting and maintenance.
!
ASSEMBLY/PRE-RIDE INSPECTION
INSTRUCTIONS
THIS MINI BIKE WAS SHIPPED
WITHOUT ENGINE OIL. ALWAYS
FILL MINI BIKE WITH THE
CORRECT AMOUNT AND GRADE
OF ENGINE OIL AS LISTED IN
THE OWNER'S MANUAL.
BT200X
051818
For questions about these Assembly Instructions, call Coleman
Powersports toll free 888-405-8725
REMOVAL FROM CRATE
Tool Kit
Zip Ties
8mm Large Washers
Front Fork
Assembly
Front Fork
Suspension
Front wheel
M14 Axle Bolt
M10 Small
Washers
M10 Lock Nut
M10 Steering Bolt
M14 Washers M14 Lock Nut
Rear Fender
Clamps M8 x 32 bolts
Rear Fender
M8 x 20 BoltsM8 Nuts
Owner’s/Operator’s Manual Handle Bar Hardware
Grommets
Front Wheel Assembly
Front Fender
Assembly
Light Assembly
M8Rubber
M8Nuts
Light
M8 x 50 Bolts
1
M8 x 15 Bolts
Assembly
M10 Large Washers
Light/Fender bracket
Front Fender
8mm Large Washers
M8 Nuts
M8 x 20 Bolts
FRONT FORK INSTALLATION
Large Washer
Steering
Bolt
Top
Bracket
Small
Washer
Large Washer
Lock Nut Tighten
Bolt
1. Install front Fork Assembly by
inserting the M10 steering bolt
through the assembly in the
following order: Large washer,
Top bracket, Small Washer,
Steering Neck, Small washer,
Bottom bracket, Large Large
Washer, Lock Nut
M10 Steering Bolt
M10 Large
Washers
M10 Small
Washers
M10 Lock Nut
Steering Neck
Bottom Bracket
2. Tighten Lock nut
2
M8 x15 Bolts
Fork Bolts
3. Tighten fork bolts on both
sides of assembly
Torque for bolts 15 Ft/Lbs.
3
M8 Nuts
Large M8
Washers
FRONT FENDER INSTALLATION
LIGHT/FENDER BRACKET INSTALLATION
1. Attach Light/Fender
bracket using M8 x 15 bolts
M8 X 15
bolts
M8 x 20 Bolts
1. Attach front fender with M8
x 20 bolts, large M8 washers
and M8 nuts. M8x20 bolts
Large M8 Washers
M8 Nuts
Torque bolts
15 ft/lbs.
Torque bolts
15 ft/lbs.
Bottom View
M8 Nuts
M8 x 20mm Bolts
Large M8 Washers
M8 Nuts
Large M8
Washers
Torquebolts 15ft/lbs.
REAR FENDER INSTALLATION
M8 x 20 Bolts
1. Attach Rear fender with M8 x
20 bolts, large M8 washers and
M8 nuts.
4
HANDLEBAR ASSEMBLY
1. Lift up handle bars and center
on fork assembly.
While installing handlebars make sure
brake cables, throttle cable and on/off
switch wire are not kinked or pinched.
CAUTION:
2. Attach handlebars using clamps
and M8 x 32 Bolts
Clamps M8 x 32 bolts
Handlebar Hardware
Torque bolts 15 ft/lbs.
M8 x 32 Bolts Clamps
5
1. Orient the front tire so the arrow
on the tire faces forward.
Arrow faces forward
Large 8mm Washers
M14 Axle Bolt
M14 Lock Nut
M14 Washer
M14 Axle bolt 1ea.
M14 washers 2ea.
M14 lock nut 1ea.
3. Install M14 lock nut
and tighten.
2. Insert Axle bolt with the M14
washers between the forks and wheel
on each side.
FRONT WHEEL INSTALLATION
6
M8Nuts
M8Rubber
Grommets
LIGHT INSTALLATION
1. Install front light onto bracket
using M8 X 50 bolts, M8 rubber
grommets and M8 nuts.
Rubber Grommets
between light
and light bracket
Torque Bolts 12ft/lbs
Note: The rubber gromets fit
between the light and the light
bracket
M8 Nuts
M8 x 50 Bolts
2. Plug light wires into wires
from engine assembly
M8 x 50 Bolts
7
TO IDLE WHEN RELEASED.
FREE MOVEMENT AND SNAP BACK
THROTTLE CABLE SHOULD HAVE
BEFORE STARTING ENGINE, THE
ALWAYS CHECK THROTTLE CABLE
! WARNING
SECURE WIRES AND CABLES
INSTALL CLUTCH COVER
2. Secure wires and cables to frame
using the Zip ties provided.
Zip Ties
1. Make sure the On/Off Switch
wire, throttle cable and brake
cable are not kinked and have free
movement when the handle bars
are turned from left to right.
!WARNING
8
Zip Ties
OIL AND FUEL
Engine Oil
1
Fuel level
Filler neck
FUEL
Fill with gasoline up to the bottom of the
ller neck.
Fill level
Mini bike is shipped without
engine oil, fill with
SAE 10W-30 Motor Oil.
Refer to owner's manual for
correct amount and grade of
engine oil.
Caution: Do not over or under ll
with engine oil
9
Never use leaded gasoline in this product.
It could affect the engine’s emissions and
damage the engine.
Mini Bike requires clean unleaded regular
gasoline with a minimum octane rating of
86 or higher.
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