COBHAM EXPLORER 8100 Ku Manual

EXPLORER 8100

Ku Conversion Kit

Hardware installation guide

98-155944-A i

Document number: 98-155944-A

Release date: 5 April 2017

Disclaimer

Any responsibility or liability for loss or damage in connection with the use of this product and the

accompanying documentation is disclaimed by Thrane & Thrane A/S. The information in this manual is

provided for information purposes only, is subject to change without notice and may contain errors or

inaccuracies. Manuals issued by Thrane & Thrane A/S are periodically revised and updated. Anyone

relying on this information should acquire the most current version e.g. from www.cobham.com/satcom,

Cobham SYNC Partner Portal, or from the distributor.Thrane & Thrane A/S is not responsible for the

content or accuracy of any translations or reproductions, in whole or in part, of this manual from any

other source. In the event of any discrepancies, the English version shall be the governing text.

Thrane & Thrane A/S is trading as Cobham SATCOM.

Manufacturer address

Thrane & Thrane A/S, Lundtoftegaardsvej 93 D, DK-2800, Kgs. Lyngby, Denmark

Record of Revisions

Related documentation

Rev. Description Release Date Initials

A Original document 5 April 2017 CC

Document Part number

EXPLORER 8000 series, User & installation manual 98-145510

EXPLORER 8100 eTRIA Conversion Kit, Hardware installation guide 98-155435

98-155944-A ii

Table of contents

Chapter 1 Conversion to Ku-band

1.1 To unpack ................................................................................................................................... 1

1.1.1 What’s in the box .................................................................................................................... 1

1.1.2 Initial inspection ...................................................................................................................... 1

1.2 Prerequisites ............................................................................................................................. 2

1.2.1 Software version ...................................................................................................................... 2

1.2.2 Tools needed ............................................................................................................................. 2

1.3 To modify the Antenna ................................................................................................... 3

1.3.1 To prepare the Ka (eTRIA) antenna ............................................................................... 3

1.3.2 To remove the eTRIA ............................................................................................................ 5

1.3.3 To connect and arrange the cables ................................................................................ 6

1.3.4 To install the BUC ................................................................................................................... 9

1.3.5 To install the Ku RF assembly ..........................................................................................11

1.3.6 Final assembly .........................................................................................................................15

1.4 To update the configuration to Ku .......................................................................15

1.4.1 Configure the system to use the Ku feed ..................................................................15

1.4.2 Create and activate a satellite profile ..........................................................................16

98-155944-A 1

Chapter 1

Conversion to Ku-band

Conversion to Ku-band 1

This guide describes the hardware installation when converting an EXPLORER 8100 Ka

(eTRIA) antenna (408147B) to an EXPLORER 8100 Ku antenna, and the minimum initial

configuration necessary.

This chapter has the following sections:

•To unpack

•Prerequisites

•To modify the Antenna

•To update the configuration to Ku

1.1 To unpack

The following sections list the contents of the conversion kit, give information about initial

inspection and list the tools needed during the conversion process.

1.1.1 What’s in the box

Unpack the Ku Conversion kit and check that the following items are present:

•KuRFassembly

•8WBUC

• Front and rear brackets for 8 W BUC

•Waveguide,FlexibleWR-75,60cm

• Cable harness for connections between antenna pedestal and RF assembly

• Cable for BUC connection

• Screws and washers

• Cable ties and strips

• Splicing tape

• Hardware installation guide for EXPLORER 8100 Ku Conversion Kit (this manual)

1.1.2 Initial inspection

Inspect the shipping carton immediately upon receipt for evidence of damage during

transport. If the shipping material is severely damaged or water stained, request that the

carrier's agent is present when opening the cartons. Save all box packing material for future

use.

Note

Once you have converted the hardware, refer to the EXPLORER 8000 User and

installation manual (98-145510) for setup and configuration.

Prerequisites

2 Chapter 1: Conversion to Ku-band 98-155944-A

After unpacking the received items, inspect them thoroughly for hidden damage and loose

components or fittings. If the contents are incomplete, if there is mechanical damage or

defect, or if the system does not work properly, notify your dealer.

1.2 Prerequisites

1.2.1 Software version

Before conversion, update the ACU software to minimum version 1.58.

1.2.2 Tools needed

The following tools are needed to convert an EXPLORER 8100 Ka (eTRIA) antenna to an

EXPLORER 8100 Ku antenna:

•Allen(hex)keyset

• Torx screwdriver set

•Adjustablewrench

• Cutting pliers (for cutting cable strips)

• Scalpel (for removing tape from the SMA connector at the eTRIA)

To modify the Antenna

98-155944-A Chapter 1: Conversion to Ku-band 3

Conversion to Ku-band

1.3 To modify the Antenna

The Ku conversion procedure of the antenna consists of the following operations:

•To prepare the Ka (eTRIA) antenna

•To remove the eTRIA

•To connect and arrange the cables

•To install the BUC

•To install the Ku RF assembly

•Final assembly

1.3.1 To prepare the Ka (eTRIA) antenna

Before you begin the conversion, the antenna must be open so you can access all the

relevant parts. You can unfold the antenna automatically or manually.

Unfold automatically

If you have a connected and powered system, you can deploy the antenna using the ACU

keypad or the web interface. Note that you must stop the antenna or disconnect power as

soon as the antenna is deployed, before the antenna starts to scan for a satellite. When you

have stopped the antenna, disconnect the antenna from the ACU.

Unfold manually

If your antenna is not connected, unfold the antenna manually with the hand crank as

follows:

Step 1 and 2 are only for antennas with the stow

lock mechanism (marked with this warning on the

elevation adjustment cover).

If you do not have this antenna version, go directly to

step 3.

1. In both sides of the antenna, use a hex L key to remove the screws for the circular

covers.

CAUTION! There are two stow versions of the antenna. One with a stow

lock mechanism and one with a stow brake. For the stow lock version it is

important to release the stow lock before adjusting the elevation.

Figure 1: Covers for manual elevation adjustment and stow lock release

To modify the Antenna

4 Chapter 1: Conversion to Ku-band 98-155944-A

2. Insert the hex L key at the top of the L-shaped hole, tip it downwards and follow the

direction of the hole to the left to release the lock.

3. Go back to the other side of the antenna and use the Hand crank to adjust the elevation

(turn clockwise to unfold the antenna).

4. Continue to adjust the elevation until you can access all parts mounted on the Feed arm.

5. Leave the hex L key in the stow lock release mechanism until you have finished

conversion and stowed the antenna.

Important

Leave the hex L key in the Released position while adjusting the

elevation.

Figure 2: Stow lock release

Note

If you have the stow brake version of the antenna you must first remove the

small cover. You can do this with the Hand crank.

Figure 3: Manual elevation adjustment

Figure 4: Ka-antenna ready for conversion

To modify the Antenna

98-155944-A Chapter 1: Conversion to Ku-band 5

Conversion to Ku-band

1.3.2 To remove the eTRIA

1. Carefully cut the tape protecting the connector and adapter (if present) at the eTRIA

and remove the tape.

2. Cut the strip holding the cable on the eTRIA.

3. Unplug the connector at the eTRIA.

4. Unscrew the four 6 mm hex screws on the eTRIA and carefully pull the eTRIA off and

away from the steering pins.

5. Carefully set the eTRIA aside.

Figure 5: Remove cable strip and tape at SMA connector for eTRIA

Note

Leave the other end of the cable connected to the antenna - it is going to be

reused for the Ku LNB later. Also leave the GNSS cable connected at both ends.

Figure 6: Remove screws for eTRIA

Cut cable strip

Remove tape

Steering pin

6 mm hex screw

Steering pin

6 mm hex screw

To modify the Antenna

6 Chapter 1: Conversion to Ku-band 98-155944-A

1.3.3 To connect and arrange the cables

For ease of access to cables and connectors, start by removing the reflector. Do as follows:

1. Unscrew the screws for the reflector while supporting the reflector.

2. Carefully set the reflector aside.

3. Remove the dust caps on the N-connector and GTC C4 connector behind the reflector.

4. Arrange the Tx cable for the Ku BUC under the Feed arm and mount cable strips loosely

to allow for final adjustment of the cable.

Figure 7: Take off reflector

Figure 8: Remove dust caps from connectors

Figure 9: Attach TX cable (view from under the Feed arm)

Dust caps

Cable strips

Tx cable

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