CMP DEL Ozone 25 Manual de usuario
FOR MODELS
DEL Ozone 25, DEL Ozone 50, DEL Ozone 100
4-2162-01 Rev.G
C-M-P.COM/DEL
ENGLISH ..............................1
CANADIEN FRANÇAIS ....19
ESPAÑOL ...........................37
®
DEL OZONE 25/50/100
INSTALLATION INSTRUCTIONS
& PRODUCT MANUAL
• Read this manual completely before attempting installation. Failure
to install in accordance with the installation instructions could void
warranty and result in injury or death.
• The DEL Ozone generator electrical connection is to be attached
to the pool controls, be sure the pool controls are protected by a
Ground Fault Circuit Interrupter (G.F.C.I.). If the DEL Ozone generator is
connected to an independent electrical supply, then a G.F.C.I. must be
installed between the DEL Ozone generator and the electrical supply.
• WARNING: To reduce the risk of electrical shock, this device must be
mounted such that it is inaccessible to a person in the pool.
• A pressure wire connector is provided on the outside of the unit,
marked “BONDING LUGS”. Connect a minimum No. 6 AWG (13.3 mm2)
solid bonding conductor between this point and any metal equipment,
metal enclosures of electrical equipment, metal water pipes, or conduit
within five (5) feet (1.5m) of the unit or as needed to comply with local
requirements.
• Install at least 5 feet (1.5 meters) from wall of pool using nonmetallic
tubing. Install ozone generator no less than one (1) foot above
maximum water level to prevent water from contacting electrical
equipment. Install in accordance with the installation instructions.
• Follow all applicable electrical codes.
• ELECTRIC SHOCK HAZARD: Be sure to turn power OFF and
disconnect from power source before any routine maintenance is
performed. Failure to do so could result in serious injury or death.
• The DEL Ozone generator must be installed in an outdoor location,
or indoors in a forced air ventilated room, and installed so that the
orientation is exactly as shown in Figure 1. Install to provide water
drainage of generator to protect electrical components.
• Mount the DEL Ozone generator so that it is inaccessible to anyone in
the pool. Never attempt any servicing while unit is wet.
• Plastic ozone supply tubing is supplied with the DEL Ozone generator.
Never replace this tubing with metal tubing.
IMPORTANT INFORMATION
• WARNING: Short-term inhalation of high concentrations of ozone
and long term inhalation of low concentrations of ozone can cause
serious harmful physiological effects. DO NOT inhale ozone gas
produced by this device.
• For your safety, do not store or use gasoline, chemicals or other
flammable liquids or vapors near this or any other appliance.
• WARNING: To reduce the risk of injury, do not permit children to use
this product unless they are closely supervised at all times.
• A terminal marked G is located inside the supply terminal box or
compartment. To reduce the risk of electric shock, this terminal must
be connected to the grounding means provided in the electric supply
service panel with a continuous copper wire equivalent in size to the
circuit conductors supplying this equipment.
• At least two lugs marked “BONDING LUGS” are provided on the
external surface or on the inside of the supply terminal box or
compartment. To reduce the risk of electric shock, connect the local
common bonding grid in the area of the hot tub or spa to these
terminals with an insulated or bare copper conductor not smaller than
No. 6 AWG.
SAVE THESE INSTRUCTIONS!
TABLE OF CONTENTS
SECTION 1 Overview
1A. Description............................................................................................1
1B.Specications .......................................................................................1
SECTION 2 Installation
2A.Location.................................................................................................1
2B. Wall Mounting.................................................................................... 2
2C.Electrical................................................................................................ 3
2D.Plumbing.............................................................................................. 3
SECTION 3 Operation
3A.General.................................................................................................. 7
3B. Initial System Start-Up...................................................................... 7
3C.Normal Operation............................................................................. 7
3D.System Shut-Down............................................................................ 7
3E. Water Chemistry................................................................................ 8
TABLE OF CONTENTS
SECTION 4 Maintenance & Service
4A.System Electromechanical Overview........................................... 8
4B. System Maintenance ........................................................................ 8
4C.Generator Servicing - Refer to Figure 4..................................... 9
4D.Troubleshooting................................................................................10
4E. Contact Information ........................................................................ 11
Section 5 Replacement Parts
5A.Ordering Information......................................................................12
5B. Standard replacement parts list:..................................................12
ENGLISH
1
1A. Description
The DEL Ozone generators described in this manual are designed to
provide the benefits of ozonated water in an environmentally safe and
effective manner. The high quality, specially engineered components
ensure efficient ozone output and reliable performance.
As a result of proper use of the DEL Ozone generators, unpleasant
effects of traditional chemical use are virtually eliminated. The DEL
Ozone generators are safe and harmless to your equipment when
installed properly.
1B. Specifications
Power Requirements:
Ozone 25 ..........................................................110-250V, 0.10A max, 50-60 Hz
Ozone 50 ......................................................... 110-250V, 0.20A max, 50-60 Hz
Ozone 100.........................................................110-250V, 0.31A max, 50-60 Hz
Location Requirements:
Mounting: Wall mount in a clean, protected area.
Ambient Temp.: 30°F - 120°F (0°C - 50°C)
2A. Location
The DEL Ozone units are designed for wall mounting. Mount
generator in a clean, protected area, either indoors or outdoors
(preferably out of direct sunlight). Locate generator out of reach of
sprinklers or drainage spouts. Allow sufficient access for maintenance,
all tubing, and electrical wires. Ozone generator should be installed at
least (not less than) one foot above the maximum water level.
Note: Remove and discard the foam packaging from inside the
enclosure before mounting the unit.
Section 1 Overview
ENGLISH
2
2B. Wall Mounting
1. Open the Enclosure Door and locate the three mounting holes on
the back wall of the Enclosure. There will be two holes located near
the top on the left and right and one located in the center near the
bottom. Refer to Figure 1 for clarification.
2. Install screws (or other hardware appropriate for the mounting
surface) through the two mounting holes near the top of the
enclosure. Install the last screw through the mounting hole near
the bottom of the enclosure. Mounting hardware must be driven
until the head fully contacts the enclosure wall. Mounting hardware
head must not be smaller than 0.25 inches (6.3 mm) in diameter
and the threads of the hardware must be smaller than 0.25 inches
(6.3 mm) in diameter.
Section 2 Installation
Figure 1: Mounting Hole Dimensions
2.68
12.40
5.77
3X .25
Ozone 100
19.60
.253X
5.77
2.68
Ozone 25 & Ozone 50
ENGLISH
3
2C. Electrical
2C-1. Main Power
This device is intended to be installed by a certified electrical
technician, in accordance with local electrical codes. Connect the DEL
Ozone generator to the pool timing clock so that the DEL Ozone
generator operates simultaneously with the pool pump. The DEL
Ozone generator has three available Knockouts for a 1/2 inch conduit
fitting, two on each side and one on the back. Remove only the ideal
Knockout and install the proper conduit fitting. Open the Enclosure
and locate the Terminal Block. Connect Line 1, Line 2, and Ground
to the Terminal Block as indicated by the label on the inside of the
enclosure door. Refer to the IMPORTANT SAFETY INSTRUCTIONS at
the beginning of this manual for important wiring information.
2C-2. Earth Grounding Lug
Using an 6 AWG (13.3 mm2) conductor, connect the Grounding lug
on the bottom of the DEL Ozone generator, marked to an appropriate
earth contact.
2D. Plumbing
Ozone gas is introduced to the pool circulation line using a venturi
injector. Suction developed by the venturi allows the DEL Ozone
generator to operate safely under vacuum.
Note: Water must not travel back to the ozone generator. Mounting
the unit above the water line and scheduled check valve replacement
will keep water from entering the DEL Ozone generator.
2D-1. Plumbing the Injector Manifold
The Injector Manifold must be installed in the pool’s main return line
after all other pool equipment (pump, filter, heater, and cleaner).
Figure 2 shows the most basic installation. For installation with
additional oxidizers and pool cleaners, refer to Appendix A.
Section 2 Installation
ENGLISH
4
Note: The Injector Manifold should be installed above water level
whenever possible. If the Injector Manifold is installed below water
level, take proper precautions to prevent water from draining through
the injector and damaging the surrounding area. For example, use
clamps on all tube connections, run ozone tubing above water level
and provide adequate drainage around the pool equipment.
Locate an appropriate section of the return line and install the injector
manifold with PVC cement. Be very careful to observe and follow the
correct water flow direction (as indicated by the arrow on the injector
manifold).
2D-2. Water Check Valve
If the pool equipment is mounted above the water line, a check valve
must be installed between the pump outlet and the Injector Manifold.
This will prevent the pump from draining and losing its prime (when
not in use).
Note: If a 1/3# DELCheckTM is used, do not install immediately after
chlorine feeders.
Section 2 Installation
Figure 2: Injector Manifold Mounting Location
WATER FLOW
Pool Pump Filter
Check Valve
(for equipment located
above ground)
Heater
DEL
Ozone
System
Injector
Manifold
ENGLISH
5
2D-3. Pressure Test
If a pressure test is required, it should be performed prior to
connecting the Ozone Gas Line. Install the 3/4” pipe cap provided
onto the Injector for the pressure test.
2D-4. Flow Test - Refer to Figure 3a.
1. Install Tube Adapter on injector. Use Teflon thread tape as needed.
2. Connect the Flow Meter Assembly to the Tube Adapter.
3. Hold the Flow Meter Assembly so that the clear plastic chamber is
vertical with the tubing on top.
4. Turn on the pool’s circulation system as this allows the Injector
Assembly to pull a vacuum. Under normal operation, the ball in the
Flow Meter Assembly will be floating in between its Max and Min
line. Under worst-case system conditions the flowmeter ball should
indicate at least a small amount of air flow. Flow may be adjusted
as described below.
Section 2 Installation
Figure 3a: Flow Meter Assembly
Add an arrow that points to the join of the
green ozone tube to the assembly, and
entitle it "Flow Meter Assembly:
Flow Meter
Assembly
Injector
Assembly
Tube
Adaptor
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