CMP DEL AOP 25 Manual de usuario
4-2794-01 Rev.A
C-M-P.COM/DEL
OR VISIT C-M-P.COM/TECH
®
DEL AOP® 25 / DEL AOP® 40
INSTALLATION INSTRUCTIONS & PRODUCT MANUAL
53000-025-000
53000-040-000
®
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Step-by-step
instructions
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IMPORTANT WARNINGS & SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS.
• Read this manual completely before attempting installation. Failure to install in accordance with the
installation instructions could void warranty and result in injury or death.
• All permanent electrical connections should be made by a qualied electrician.
• A pressure wire connector, labeled “bonding lugs”, is provided on the outside of the unit to permit
connection to a minimum No. 6 AWG (13.3 mm2) solid bonding conductor between this point and any
metal equipment, metal enclosures of electrical equipment, metal water pipes, or conduit within 5 feet
(1.5 meters) of the unit as needed to comply with local requirements.
• Install at least 5 feet (1.5 meters) from wall of pool. Install in accordance with the installation instructions.
• Follow all applicable electrical codes.
• DANGER ELECTRIC SHOCK HAZARD: Be sure to turn power OFF and disconnect from power
source before any service work is performed. Failure to do so could result in serious injury or death.
• The DEL AOP must be installed in an outdoor location, or indoors in a forced air ventilated room, and
installed so that the orientation is exactly as shown in following instructions. Install to provide water
drainage of generator to protect electrical components.
• Mount the DEL AOP so that it is inaccessible to anyone in the pool. Never attempt any servicing while
unit is wet.
• WARNING Short-term inhalation of high concentrations of ozone and long term inhalation of low
concentrations of ozone can cause serious harmful physiological eects. DO NOT inhale ozone gas
produced by this device.
• DANGER For your safety, do not store or use gasoline, chemicals or other ammable liquids or
vapors near this or any other appliance.
• NOTICE To maintain cosmetic integrity, protect this unit from direct prolonged sunlight exposure.
• WARNING To reduce the risk of injury, do not permit children to use this product.
• WARNING If unit is not operated according to instructions, high dosages of harmful substances may
potentially be released.
• ENVIRONMENTAL NOTICE - Hg-Lamp CONTAINS MERCURY. Manage in accordance with disposal
laws. See: www.lamprecycle.org
SAVE THESE INSTRUCTIONS!
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TABLE OF CONTENTS
1: SYSTEM INFORMATION
1A. Description........................................................................................................................... 4
1B. Specications ...................................................................................................................... 5
2: INSTALLATION
2A. Location................................................................................................................................ 6
2B. Mounting.............................................................................................................................. 7
2C. Plumbing .............................................................................................................................. 7
2D. Electrical ............................................................................................................................... 9
3: OPERATION
3A. Pool Preparation................................................................................................................10
3B. Initial System Start-Up .....................................................................................................10
3C. Smart Status Indicators.................................................................................................... 11
3D. System Shut-Down............................................................................................................ 11
3E. Winterizing..........................................................................................................................12
4: MAINTENANCE & SERVICE
4A. System Electromechanical Overview ............................................................................13
4B. Ozone System Maintenance............................................................................................15
4C. UV System Maintenance..................................................................................................16
4D. Contact Information .........................................................................................................19
4E. Ordering Information...................................................................................................... 20
4F. Standard Replacement Parts List.................................................................................. 20
5: TROUBLESHOOTING & FAQS ......................................................................................................... 21
APPENDIX
Appendix A: Installation Plumbing ..................................................................................... 24
Appendix B: Pressure Drop Curve........................................................................................ 25
Appendix C: In-Place Quartz Tube Cleaning .................................................................... 26
Covered by one or more U.S. patents or pending patent applications. See c-m-p.com/patents for details.
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1A. AOP 25/40 OVERVIEW
The DEL AOP Sanitizer System (Figure 1) is designed to provide the benets of ozonated and UV treated water in an
environmentally safe and eective manner. The system is certied to NSF 50 as a supplemental sanitizer and tested for
eectiveness to kill active microbes and bacteria. Operated according to the instructions, the DEL AOP virtually eliminates
the unpleasant eects of traditional chemicals. DEL AOP products are safe and harmless to your equipment when installed
properly.
Lamp Access Panel
Labels
2in Outlet
2in Inlet Smart
Status LEDs
Grounding Lugs
Access for
1/2in Conduit
Quarter-Turn
Camlock
Figure 1: System Exterior Overview
1. SYSTEM INFORMATION
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1B. SPECIFICATIONS
Power Requirements:
• 110V/ 240V
• 60 Hz / 50 Hz
• AOP 25: 0.7 Amps, AOP 40: 1.1 Amps
Weights:
• Shipping Weight: 55lbs/25kg
• Dry Weight: 50lbs/23kg
• Wet Weight: 64lbs/29kg
Location Requirements:
• Mounting: Ground or Wall mounted
• Ambient Recommended Temperature: 30°F - 120°F (0°C - 50°C)
•
CAUTION
Water Level: Additional system back pressure created in certain applications or by certain accessories may
impact the system’s ability to pull vacuum properly. (Example: equipment below water level, in-oor cleaning system, spa
mode, etc) This can result in water pushing back into the ozone gas line and possibly into the ozone cell(s). Please consult
CMP if conditions exist that may introduce higher than normal back pressures (>3 psi).
Recommended Flow Rates
SYSTEM MIN FLOW NSF TESTED MAX FLOW
AOP 25 - 53000-025-000 10 GPM 30 GPM
AOP 40 - 53000-025-000 20 GPM 40 GPM
• The unit must meet the minimum ow rate to activate the internal ow switch. Below this ow rate the system will not
turn on.
• The NSF Tested max ow is the rate at which a 3-log disinfection rate is achieved to meet the supplemental sanitizer
requirements.
• Operation above the NSF Tested max ow the level of undissolved ozone in the system may increase. A Mixing De-gas
Vessel can be installed after the AOP system to remove excess ozone from the system.
NSF Testing
This product is designed for supplemental disinfection when operated according to these instructions, and should be used
with registered or approved disinfection chemicals to impart residual concentrations. NSF/ANSI 50, Section 13 disinfection
ecacy testing for 3-log (99.9%) or greater of Pseudomonas, Aeruginosa and Enterococcus Faecium. Specic residual levels of
EPA registered disinfection chemicals may be required by the regulatory agency having authority.
1. SYSTEM INFORMATION
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2A. LOCATION
2A-1. Environment
Locate the unit in a clean, protected area, either indoors or outdoors (preferably out of direct sunlight). If possible, locate the
unit out of reach of sprinklers or drainage spouts.
2A-2. Clearance
Allow sucient access for maintenance (2 ft clearance above and 1 ft on either side of the unit) and all plumbing and electrical
hookups. Front clearance for door swing is approximately 14 inches.
24-1/4in
616mm
19in
481mm
20-3/8in
516.5mm
12-1/2in | 317mm
15-7/16in | 391mm
14-7/8in | 377mm
13-7/8in | 270mm
10-5/8in | 270mm
13.-3/8in | 340mm
3in
76mm
Figure 2: AOP 25 Installation Related Dimensions
3in
76mm
10-5/8in | 270mm
13-3/8in | 340mm
13-7/8in | 270mm
14-7/8in | 377mm
19-1/4in
488mm 20-5/16in
516mm
15-11/16in | 398mm
24-1/4in
616mm
12-1/2in | 317mm
Figure 3: AOP 40 Installation Related Dimensions
2. INSTALLATION
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2B. MOUNTING
2B-1. Ground Mounting
The DEL AOP is shipped with the mounting brackets installed in the ground mounting position.
Adjust the position of the bracket if necessary and tighten the screws.
Mount the unit to the equipment pad through the slots provided on bracket using appropriate hardware for the mounting
surface.
2B-2. Wall Mounting
Four ¼”-20 screw holes are located on the back of enclosure for wall mounting as shown in Figure 4.
1. Remove plastic screws from back of the unit.
2. Remove mounting brackets from bottom of enclosure, re-assemble them to back of enclosure.
3. Mount unit to wall through the slots on brackets using appropriate hardware for the mounting surface.
Four 1/4in - 20
Screw Holes
for Wall Mounting
10-5/8in | 270mm
10-5/8in | 270mm
Figure 4: Wall Mounting Hole Pattern
2C. PLUMBING
The DEL AOP can easily be added into the pool plumbing loop. All system components are inside the enclosure. Only the
water inlet and outlet need to be installed into the pool return line.
2C-1. Plumbing Location
• Install in the pool main return line after all other pool equipment (pump, lter, heater, and cleaner).
• The outlet must be at least 10 feet from the rst return to the pool. If installing a mixing de-gas vessel (MDV), allow 10
feet from the outlet of the MDV to the rst pool return.
• Use the union ttings provided to connect the DEL AOP inlet and outlet to pool plumbing as shown in Figure 5.
• For installation with additional sanitizers and pool cleaners, see Appendix A. Figures 2 & 3 show related dimensions.
Figure 5 shows a simplied plumbing diagram.
2. INSTALLATION
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HeaterFilterPump DEL
AOP 25/40
MDV XL
(if required)
Backflow
Check Valve
(optional)
From Pool
Return to Pool
Powerclean
Tab Feeder
Figure 5: DEL AOP Typical Location in Pool Plumbing Loop
2C-2. About the Mixing De-gas Vessel (optional)
Under normal operation, bubbles will appear in the return ow to the pool. To remove the bubbles from the ow, an
accessory Mixing De-gas Vessel, or MDV, can be installed downstream of the DEL AOP. The MDV is designed for use with the
DEL AOP and is recommended on indoor, covered, or vinyl-lined pools. It should also be used if a tab feeder in installed after
the AOP system. For more information, please visit c-m-p.com/support.
2C-3. Above Water Level Installation: Water Backow Check Valve
If the pool equipment is mounted above the water line, install a 2 inch CMP Hydroseal check valve (25830-400-000) between
the pump outlet and the inlet of DEL AOP to prevent the pump from draining and losing prime when not in use.
2C-4. High Return Pressure Installation: Orice Plate (AOP 25 ONLY)
The AOP 25 will function best when the pool equipment is above water level and there are no accessories introducing
additional pressure on the return line. In cases where the return line pressure prevents proper operation, an orice plate may
be added to the inlet of the spring-loaded check valve. This can improve injector performance.
1. Flow Meter Test (Fig 6a) : If there is any question whether the injector is performing properly, a ow meter is provided in
the parts kit to check for proper suction through the ozone cell.
a. Operate the pool in the mode expected to introduce the highest return pressure.
b. Remove the air lter from the ozone module.
c. Attach the tubing from the ow meter to the ozone module.
d. Hold the ow meter vertically and observe that the ball is above the “MIN” line. The ball may be bouncing but
should average mostly above the line. The “MAX” marking can be ignored for this test.
e. If the ball is not moving or is consistently below the “MIN” line, Install the orice plate.
Air Filter
Ball
Flow Meter
Assembly
Ozone Module
Figure 6a : Flow Meter Test
2. INSTALLATION
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2. Orice Plate Installation (Fig 6b).
a. Loosen the union ttings on both the inlet and outlet of the check valve to remove it from the system.
b. Insert the orice plate on top of the check valve with the cone shape downward.
c. Reinstall and tighten union ttings.
Check Valve
Orifice Plate
Figure 6b : Orice Plate Installation
2C-5. Leak Test
Turn on pool circulation system and run at highest normal operating pressure. Check for leaks outside and inside of the AOP
system. Correct any leaks outside of the system. If any leaks are found inside the AOP, contact Customer Service at c-m-p.
com/support.
2D. ELECTRICAL
2D-1. Main Power
• Connect to the pool timing clock so that the DEL AOP operates simultaneously with the pool pump.
• An access hole is provided for a 1/2” conduit tting. Install tting (not provided) and run wire to terminal block inside
unit.
• Connect Line 1, Line 2 or Neutral, and Ground to the terminal block as indicated by the label on the electrical panel
located on the inner right side of enclosure (see Figure 7).
• If there is no timing clock or automation system available, the system can be installed on the line voltage along with
the variable speed pump.
Refer to the IMPORTANT SAFETY INSTRUCTIONS at the beginning of this manual for important wiring information.
2D-2. Grounding Lug
Using a solid copper conductor, connect to the grounding lug on the right side of the DEL AOP to an appropriate earth
contact.
2. INSTALLATION
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Terminal
Block
Label for
Wiring
Instructions
Access for
1/2in Conduit
Figure 7: Terminal Block and Wiring Instructions
3A. POOL PREPARATION
To achieve optimal performance the pool must be as clean as possible to start with.
1. Backwash or clean lters one day before starting the AOP System.
2. Raise chlorine level to APSP recommended levels so the water has a sustained 1-3 ppm free chlorine level.
3. Test pool chemistry and adjust pH between 7.4 and 7.6. Adjust total alkalinity between 80 and 120 ppm.
4. Run pool ltration continuously for 24 hours prior to starting the AOP system.
3B. INITIAL SYSTEM START-UP
Upon completing all of the system connections and cleaning the pool as outlined in SECTIONS 2C through 3A, you are ready
to start the DEL AOP.
1. Check electrical connections at breaker box.
2. Turn on pool circulation system and the Smart Status LEDs will turn on automatically.
3. OPERATION
Este manual sirve para los siguientes modelos
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