CMA Dishmachines EST Manual de usuario

www.cmadishmachines.com

MODELS

EST/EST TALL

PARTS MANUAL

Rev 1.07B

CMA DISHMACHINES

12700 KNOTT STREET

GARDEN GROVE, CALIFORNIA 92841

800-854-6417

FAX 714-895-2141

www.cmadishmachines.com

TABLE OF CONTENTS

MODEL EST

1. PARTS MANUAL ..........................................................................................3

1.1. INITIAL PARTS KIT (P/N 01100.84)................................................................................................. 3

1.2. OPTIONAL SANI ALARM .................................................................................................................. 4

1.3. EXPLODED VIEW DRAWINGS........................................................................................................... 5

1.3.1. Cabinet Assembly (EST/EST Tall).......................................................................................... 5

1.3.2. Control Box Assembly............................................................................................................. 6

1.3.3. Door Actuator Assembly (EST/EST Tall) ............................................................................... 7

1.3.4. Door Actuator Assembly for Corner EST/EST Tall................................................................ 8

1.3.5. Pump Assembly....................................................................................................................... 9

1.3.6. Plumbing System Assembly (Effective August 2012).............................................................10

1.3.7. Plumbing System Assembly....................................................................................................11

1.3.8. Spray System Assembly (EST/EST Tall) ................................................................................12

1.3.9. Power Drain Assembly ..........................................................................................................13

1.3.10. Power Drain Retrofit Kit p/n 00104.95.................................................................................14

1.3.11. Peristaltic Pump Assembly ....................................................................................................15

Parts Manual

MODEL EST PARTS MANUAL Rev. 1.07B Page

1. Parts Manual

1.1. Initial Parts Kit (P/N 01100.84)

P/N DESCRIPTION Qty

00104.50 Drain Motor, 120V 60Hz 1

00105.82 Drain Spring (V) 1

00108.82 Drain Actuator Arm (V) 1

00109.82 Drain Actuator Shaft (V) 1

00115.85 Drain Screen 1

00120.00 Thermometer 1

00121.60 Drain Diaphragm 1

00200.10 Pump Assembly, 110/220V 60Hz 1

00206.00 Pump Seal Kit 1

00308.20 Spray Arm End Plug, E-VA 1

00341.20 Spray Arm Bearing 1

00406.00 Control Box Light, .5” Diameter, Red 1

00407.83 Timer, 90 Sec, 8 Cam 1

00416.00 Peristaltic Pump Assembly, 120V/60Hz 1

00435.00 Squeeze Tube, 8”, Silicon 1

00470.10 Toggle Switch Rubber Boot 3

00471.10 Toggle Switch, Off/On, 20-Amp 1

00475.00 Toggle Switch, DPDT, 15-Amp, Delimer 1

00562.00 Door Limit Switch, Roller Action 1

00602.00 Door Spring 1

00631.00 Ice Cube Relay, 120V 1

00707.00 1/2" Water Solenoid Repair Kit, JE 1

00738.10 Solenoid Coil, JE, 120V ( ¾” & ½” ) 1

00935.00 1/4-20 x 1/4" Allen Screw 2

00938.82 1/2” Drain Bushing, Brass (V) 2

03415.50 Flex-Tight Fitting 1

03470.00 Toggle Switch, Momentary, Screw Terminals 1

03623.00 1/2” Vacuum Breaker Repair Kit, Watts 1

00425.51 Chemical Tubing, Blue 50 ft

00425.53 Chemical Tubing, Red 50 ft

00425.54 Chemical Tubing, White 50 ft

Parts Manual

MODEL EST PARTS MANUAL Rev. 1.07B Page

1.2. Optional Sani Alarm

Part Number 12508.00

Exploded View

ITEM

NO. NO.

REQ’D

P/N DESCRIPTION ITEM

NO. NO.

REQ’D

P/N DESCRIPTION

00400.00

Conduit, 3/8” Sealtite

00931.00

Wire Tie, Small

00401.00

S.T. 3/8” Straight Connector

12510.00

Sanitizer Alarm Box Assembly

00402.00

S.T. 90 Degree 3/8” Connector

12511.50

Sanitizer Low Level Vacuum Switch

00406.00

Control Box Light, .5” Diameter, Red

12512.00

Sanitizer Alarm Buzzer, 120 Volts

00435.00

Squeeze Tube, 8”

40126.10

#10 x 3/4" Sheet metal Screw

6 1 00521.00 Wire, 18 Gauge, Orange, 6 ft. 13 4 40127.00 Wall Anchors

00531.00

Wire, 18 Gauge, White, 6 ft.

00426.00

Y Hose Connector, 3/16”

Parts Manual

MODEL EST PARTS MANUAL Rev. 1.07B Page

1.3. Exploded View Drawings

1.3.1. Cabinet Assembly (EST/EST Tall)

ITEM

NO. NO.

REQ’D

P/N DESCRIPTION ITEM

NO. NO.

REQ’D

P/N DESCRIPTION

01506.30 Door (Standard Stamped) 14 2 01505.32 Tray Track, Inline

01506.10 Door (Pizza) Dimple Stamped 15 1 01579.50 EVA Splash Card

01510.50 Wrapper 3 Door EST (2010) 16 4 00636.10 EZ Glide Door Guide Sq 21-7/8”

01510.43 Wrapper EST-Tall (2010) 00636.15 EZ Glide Door Guide 25-7/8”

00115.85

Drain Screen

01502.95

EST Stand

4 18 00906.00 1/4-20 x 1/2" Hex head Bolt 18 16 00905.00 1/4-20 x 1/2" Truss Head Bolt

00924.00

1/4" SS Washer

00120.00

Thermometer (Bi Metal)

6 40 00912.00 1/4-20 Nylon Lock Nut 20 1 01540.40 Wrapper Panel E-AH/EST w/o holes

7 6 00940.50 10-32 x 3/8" Truss Head Screw 01540.44 Wrapper Panel E-EVA AH Tall

8 1 00120.40 EVA Power Drain Cover 21 1 01505.20 Tray Track, Corner

9 4 01145.00 Leg Ass'y 10" w\Adjustable Socket 22 1 01540.39 Wrapper Panel EVA-C

01554.30 Ez Glide Door Guide SS 21 1/8” 01540.43 Wrapper Panel EVA-C Tall

17554.00 CMA-180 Door Guide 26-3/8” 23 4 01572.10 SS Leg

01577.21

S/S Scrap Trap Drawer

01310.00

Bullet Foot

01573.30

Sani Mount/Drain Lid

1502.90

EST Pan

13 1 01577.10 Scrap Trap Body

Parts Manual

MODEL EST PARTS MANUAL Rev. 1.07B Page

1.3.2. Control Box Assembly

Note: Wiring Harness (V)—Part Number 00414.82—(not shown).

ITEM

NO. NO.

REQ’D

P/N DESCRIPTION ITEM

NO. NO.

REQ’D

P/N DESCRIPTION

00449.00

Lock and Key

00470.10

Toggle Switch Boot

01504.09

Control Box Lid

00471.10

Toggle Switch Off/On 20 Amp

00911.50

8-32 x 3/8” Pan Head Screw

00406.00

Control Box Light, 120V, 60Hz

4 1 00407.83 Timer, 90 Seconds 18 1 00400.00 Conduit, 3/8” Sealtite

03470.01

Toggle Switch, Momentary

00401.00

S.T. 3/8” Straight Connector

03408.50

Counter (Face Mount)

00454.10

3-Pole Socket Terminal Block

7 4 00907.00 6-32 x 1/2" SS Pan Head Screw 21 1 00475.00 Toggle Switch, 15 Amp

00917.00

8-32 PM Nut

00562.60

Connector, #562 Door Limit Switch

01503.09

Control Box Body

03470.00

Toggle Switch

10 4 00916.00 6-32 pm nut 24 1 00404.82 Contactor Relay

00415.00

Peristaltic Pump Assembly*

00631.00

Ice Cube Relay

00906.00

1/2-20 x 1/2" Hex Head Bolt

00562.00

Door Limit Switch, Roller Action

13 4 00924.00 1/4" SS Washer

14 4 00912.00 1/4-20 Nylon Lock Nut

See section

1.3.10 Peristaltic Pump Assembly

for details

Parts Manual

MODEL EST PARTS MANUAL Rev. 1.07B Page

1.3.3. Door Actuator Assembly (EST/EST Tall)

ITEM

NO. NO.

REQ’D

P/N DESCRIPTION ITEM

NO. NO.

REQ’D

P/N DESCRIPTION

1 1 00613.32 Door Handle, 1” 11 4 00906.00 1/4-20 x 1/2" Hex Head Screw

01556.50

Door Handle Support, 1” (Right)

00924.00

1/4" SS Washer

00603.07

Door Spring Extension Rod

00912.00

1/4-20 Nylon Locknut

4 2 00602.00 Door Spring 14 4 00610.00 Door Handle Spacer, Small

00602.20 Door Spring (Heavy Duty) 15 4 00611.00 Door Handle Spacer, Large

01506.30

Door (Cut Away)

00910.00

1/4-20 x 1-1/2” Hex Bolt

01553.00

Door Handle Link

01555.50

Door Handle Support, 1” (Left)

7 2 00606.50 Turn Buckle 18 2 00903.00 1/4-20 x 1-3/4” Hex Head Bolt

2 00913.00 5/16-18 Nut

00607.04

Door Handle Cap, 1”

00926.00

5/16” SS Washer

01552.00

Door Stop

10 2 00900.00 Cotter Pin 21 1 00563.40 Door Switch Bracket (8-08)

00563.42

Door Switch Actuator (8-08)

Parts Manual

MODEL EST PARTS MANUAL Rev. 1.07B Page

1.3.4. Door Actuator Assembly for Corner EST/EST Tall

ITEM

NO. NO.

REQ’D

P/N DESCRIPTION ITEM

NO. NO.

REQ’D

P/N DESCRIPTION

1 1 00613.44 Door Handle EVA-C 10 1 13805.00 5/16-18 Nylon Lock Nut

00619.34

Door Handle Mounting Plate, Long

01552.00

Door Stop

00619.44

Door Handle Mounting Plate, Short

00924.00

1/4" SS Washer

3 1 00603.86 Extension Rod EVA-C 13 4 00912.00 1/4-20 Nylon Lock Nut

00604.84

Door Extension Link

00610.00

Door Handle Spacer, Small

4 2 00602.00 Door Spring 15 4 00611.00 Door Spacer, Large

00602.20

Door Spring (Heavy Duty)

00903.00

1/4-20 x 1-3/4” Hex Head Bolt

01506.30

Door

00926.00

5/16” SS Washer

6 2 01553.00 Door Handle Link 18 2 00910.00 1/4-20 x 1-1/2” Hex Head Screw

00606.10

Turn Buckle

00607.04

Door Handle Cap

00913.00

5/16-18 Nut

00920.00

5/16-18 x 3/4" Hex Head Bolt

9 9 00926.00 5/16 SS Washer 21 1 00563.20 Limit Switch Door Bracket, E-VAC

Parts Manual

MODEL EST PARTS MANUAL Rev. 1.07B Page

1.3.5. Pump Assembly

ITEM

NO. NO.

REQ’D

P/N DESCRIPTION

ITEM

NO. NO.

REQ’D

P/N DESCRIPTION

1 1 00206.00 Pump Seal Kit 9 1 03108.61 Tranfer Hose 1"

2 1 00201.00 Pump Motor 1Hp 115/208-

230V 10 2 03101.00 Hose Clamp # 16 1"

3 1 03222.05 Impeller (Universal) Open 11 2 00238.00 3/8 Male Plug

4 1 03224.00 Pump Base 12 1 00906.00 1/4-20 X 1/2 Hexhead Bolt

5 1 03226.00 Pump O Ring Gasket 13 1 00912.00 1/4-20 Nylon Lock Nut

6 1 04206.00 Pump Cover 14 4 00921.00 3/8-16 X 3/4 SS Hexhead Bolt

7 1 50302.40 1 ¼ MIP X 1" Barb Fitting 15 1 00924.00 1/4 SS Washer

8 1 50302.06 1" MPT X 1" Barb PVC Sch

80 16 1 00200.10 Pump Assy 110/220V 60Hz

open

Parts Manual

MODEL EST PARTS MANUAL Rev. 1.07B Page

1.3.6. Plumbing System Assembly (Effective August 2012)

ITEM

NO. NO.

REQ’D

P/N DESCRIPTION ITEM

NO. NO.

REQ’D

P/N DESCRIPTION

1 4 00721.00 1/2" Jamb Nut 12 1 03623.00 1/2" Vacuum Breaker Repair Kit

00745.00

1/2" Street Elbow

03624.25

1/2" Vacuum Breaker Bonnet, Brass

00770.00

Water Inlet Elbow Assy

00739.50

Vacuum Breaker Cap, SS (fits ½” or ¾”)

03603.10

1/2" Water Solenoid Assembly, J/E*

03603.20

1/2" Water Solenoid Bonnet

5 1 00707.00 1/2" Water Solenoid Repair Kit

16 1 00786.00 Water Solenoid Valve Plunger w/Spring

00796.20

Flush Tube

00706.10

Valve Plunger, Spring Only

7 1 00738.10 Water Solenoid Coil 18 1 03604.00 SS Water Solenoid Valve 1/2"

8 2 00742.00 1/2" x 1-1/2” Brass Nipple 19 1 00710.10 5/8 Compression Fitting Nut

9 2 00421.51 6-32 x 1/4" Pan Head Screw 20 1 00710.20 5/8 Compression Fitting Ring

10 1 03624.00 Vacuum Breaker Assembly, Watts** 21 1 00748.00 Sprinkler Head

11 1 00760.00 5/8” Compression x 1/2" MIP Adapter

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