Clinton 1095E Manual de usuario
CLINTON INDUSTRIES, INC
207 Redneck Ave, Little Ferry, NJ 07643
PHONE: 201 440 0400 Fax: 201 440 5040
EMAIL: general@clintonind.com
Model 1095E
Air Saver, Waste Removal and Chopper
April 2006, by Peter Schueler, Clinton Ind.
Rev.: August 2006
Rev.: November 2007: 1095E01.8
Rev. July 2008 add trouble shooting to manual
Please Note (Output Venturi / Waste removal / Motor run)
To get a permanent output signal on output “WASE REMOVAL 2” while the motor
is running, set the waste removal timer to zero (0) milliseconds (parameter 4.1.4.)
To get just the venturi function, set waste removal counter zero.
To operate the venturi at the end: Parameter 4.4.3. starts the venturi. The venturi is
turned ON during stitch count of parameter 4.4.4.
Parameter 4.4.6 operates the chopper at the end
The total amount of venturi stitches has to be larger then stitches for the chopper !!
Description about:
….. Indroduction Page 1
….. Programming Page 2
….. Access to Hidden Parameters Page 3
….. Master Reset Page 3
….. Parameters (Operators) Page 4
….. Parameters (Advanced) Page 7
….. Built-in Test Procedure Page 10
….. Display the Program ID Page 10
….. Built-in Test Procedure Page 11
….. In- and Outputs Page 11
….. Display the Program ID Page 12
….. Program a Memory Chip (E- prom) Page 12
….. Trouble Shooting Page 13
….. Photo Eye(s) Page 17
- 1 -
There is a slightly difference between the 900er series and the new
advanced M16 system.
Before using the new system, please read this carefully !!!
Power-On:
Due the motor does not use commutator lines, the system has to check the
location of the index in the power-on procedure. The motor has to be
connected completely to the box (power- and encoder cable) before the
power is turned on! The motor will not work, if it is connected after the
power is already turned on. (old system: The motor can be connected any
time)
LCD- display box (Programmer)
To connect or disconnect the LCD- box, the power has to be turned off
to initialize the system after power-on
Going to the “Hidden Parameters” or “MASTER RESET”:
The same procedure as with the old system: Turn the power on by pressing
the desired buttons.
In some cases, when the power was completely off and is turned on, the LCD-
display stays blank for as couple of seconds. The reason is a longer RESET-
mode. In this case, turn on the power, wait until the display is initialized and
reads “OPERATING MODE”. Now turn the power off.
The display reads: “…..saving data” and then “goodbye, see you”
Before the display gets blank again, turn on the power and follow the
procedure to go to the “HIDDEN PARAMETER” or “MASTER RESET”
Set the Positions
This is similar to the old system using the mini motor. There is a ‘teach-in’
mode in the ‘hidden parameters’, group ‘ POSITIONS’.
Go to the desired parameter: ‘NEEDLE UP’, ‘NEEDLE DN’ or ‘TRIM”,
then turn the hand wheel to the desired position and press the NU-ND
button.
This will store the position. You can see the result in the display.
Caution:
You can not turn on the power and set the positions. The hand wheel has to
turn at least one revolution to know about the location of the index.
` -- 2 --
MODES OF OPERATION:
The LCD display can be operated in three (3) different modes.
They are:
1. OPERATING MODE: To operate the machine
2. PROGRAMMING MODE: To change a parameter
3. TEST MODE An easy way to maintain and check the system.
Two different parameter levels are available:
OPERATORS LEVEL (Basic)
MECHANICS LEVEL (Advanced)
To use the MECHANICS LEVEL, please see the section 2.0.0 (Access to “HIDDEN
PARAMERTERS)
1.0.0. HOW TO CHANGE A PARAMETER:
Four parameter groups are available (OPERATORS LEVEL)
SPEEDS
TIMERS
COUNTERS
TOGGLE SWITCHES.
To change a parameter, please proceed the following sequence:
STEP 1
Push the ‘ARROW ROUND’ button repeatedly until the desired parameter group is displayed.
STEP 2
Push the ‘SET’ button repeatedly until the desired parameter is displayed
STEP 3
Change the parameter with the buttons:
‘ARROW-UP’ (increase the value)
or ‘ARROW DOWN’ (decrease the value)
In the group ‘TOGGLE SWITCHES’ , either button, “ARROW UP” or “ARROW DOWN”
will toggle the parameter.
PLEASE NOTE:
To optimize a certain parameter, it may be necessary to go repeatedly from the operation mode
back to the same parameter.
It can be easy done by pressing the ‘SET’ button.
If the program is in the OPERATION MODE, the SET button takes you right back to the last
displayed parameter.
Exemption:
If you are in the group “TOGGLE SWITCHES”, the “SET” button brings you to the first parameter of the
group “TOGGLE SWITCHES”
If a parameter was changed by accident and the machine doesn’t work properly, it is possible
to go back to the original factory setup by using the feature of the MASTER RESET (section 3.0.0).
-- 3 --
2.0.0 ACCESS TO the 'HIDDEN PARAMETERS'
Step 1:
Turn power OFF
Step 2:
Press the NEEDLE UP / DOWN and ARROW RIGHT buttons at the same time.
Step 3:
Turn the power ON while both buttons are held down.
wait until a string of stars is displayed (******), which are counting down.
Step 4:
Release both buttons and press the ‘SBT’ button before the stars disappear.
Go to the programming mode, the “HIDDEN PARAMETERS” follow after the regular parameters.
The hidden parameters display stars in front of the group name:
Normal parameter: SPEEDS
Hidden parameter: **** SPEEDS
The ‘HIDDEN PARAMETER’ groups are displayed after going through the OPERATOR level.
Note: Access to HIDDEN PARAMETERS is disabled after power was turned OFF.
HIDDEN PARAMETERS are enabled automatically after proceeding a MASTER RESET.
.
3.0.0 MASTER RESET: (Caution: Overwrites the program memory with the default settings)
Step 1:
Turn the power off
Step 2:
Press 'NEEDLE UP / NEEDLE DOWN','ARROW RIGHT' and 'ARROW UP' button at
the same time.
Step 3:
Turn the power ON while all three push buttons are held down. The display alternates between:
' PUSH SET '
' FOR RESET '
Step 4:
Push the 'SET' button within 10 cycles. The display reads: ' PROGRAMMING '
Note:
If the 'SET' button is not pushed within 10 cycles, the program goes to the main menu
without executing the MASTER RESET.
-- 4 --
4.0.0 Operators Parameters:
SPEEDS: rpm (spm, stitches per minute)
4.0.1 Soft Strt. Soft start after End of Cycle
Range: 150 to 1000
Steps: 10
Default: 700
4.0.2 End Spd. End speed (Stitch count after uncover the photo eye)
Range: 500 to 3500
Steps: 100
Default: 1200
TIMERS ms (milliseconds)
4.1.1 Strt Del. Start Delay
The delay from presser foot down to start.
If the foot is already down, this time will not affect.
Range: 30 to 1000
Steps: 10
Default: 60
4.1.2 Vent.del Venturi Delay: The time, after the cycle is finished, the venturi
is still turned on
Range: 10 to 2500
Steps: 10
Default: 350
4.1.3 Cutter Cutting (chopper) time
Range: 10 to 2500
Steps: 10
Default: 80
4.1.4 Waste Waste removal off time
If this timer is set to zero, waste removal output stays on all time
Range: 0 to 1000
Steps: 10
Default: 350
--5 –
4.4.0 COUNTERS, (Numbers of Stitches)
4.4.1 Soft St Soft Start after End of Cycle
Range: 1 to 30
Steps: 1
Default: 3
4.4.2 Vent.fnt Venturi Front count
If this counter is set to zero, the function is turned off !
Range: 0 to 100
Steps: 1
Default 15
4.4.3 V-end ST Stitches to the start point for Venturi at the end
The counter after the photo eye is uncovered to stop
Range: 0 to `100
Steps: 1
Default: 0
4.4.4 V-end ON Stitches Venturi at the end is turned ON
The counter after the photo eye is uncovered to stop
Range: 0 to `100
Steps: 1
Default: 25
4.4.5 Waste rem Waste removal function
If this counter is set to zero, the function is turned off !
Range: 0 to 100
Steps: 1
Default: 35
4.4.6 End Cut Cut after eye uncovered
The counter after the photo eye is uncovered to stop
Range: 1 to `100
Steps: 1
Default: 25
- 6 -
4.6.0 TOGGLE SWITCHES
4.5.1 PF/EOC Presser Foot End of Cycle UP / DOWN
Default: DOWN
4.5.2 PF/seam Presser foot in the seam UP / DOWN
Default: DOWN
4.5.1 Slow End ON / OFF
Default: ON
4.5.3 Pos in Cyc Needle Position in Cycle UP / DOWN
Default: DOWN
4.5.4 Soft Start ON / OFF
Default: OFF
4.5.5 START EYE COVERED / ALWAYS
Default: EYE COVERED
4.5.6 Front Cut ON / OFF
Default: OFF
4.5.6 End Cut ON / OFF
Default: OFF
-- 7 --
5.0.0 HIDDEN PARAMETER
5.1.0 ***** SPEEDS (rpm)
5.1.1 MINIM. Minimum Speed
Range: 30 to 600
Steps: 10
Default: 210
5.1.2 MAXIM. Maximum Speed
Range: 500 to 6500
Steps: 100
Default: 4200
5.2.0 ****** TIMERS (milliseconds)
5.2.1 RES.BRK Residual Brake, The time the residual brake is turned on after stop
Range: 10 to 2000
Steps: 10
Default: 40
-- 8 --
a. ***** POSITIONS
Default settings are not important because the position
depends on the location of the Index.
Using the “teach-in” mode, this parameter can be set the
following way:
1. Go to the desired parameter (for example needle up)
The display reads the parameter and a number
2. Turn the hand wheel to the desired position (needle-up)
The display does not change
3. Press the NEEDLE-UP/NEEDLE-DOWN” button
The display changes the number, this is the new position
This number can be corrected by using the ARROW-UP
Or ARROW-DOWN button
5.3.1 DN. POS Needle Down Position
This parameter can be changed by:
a) Arrow-Up / Arrow-down Buttons
b) Teach-in mode
5.3.2 UP POS Needle Down Position
This parameter can be changed by:
a) Arrow-Up / Arrow-down Buttons
b) Teach-in mode
5.4.0 ****** MISCELEN (Miscellaneous)
Presser foot duty cycle:
Due the voltage is too high to turn a solenoid permanent on all time,
the current is turned on only permanently a short time, after that,
the current has to be chopped.
For example: Duty cycle 40% means 40% on, 60% off
If the duty cycle is too low, the solenoid will not stay on.
If too low, the solenoid will turn too hot!
5.4.1 PF 100% Presser foot on 100 %
Range 10 to 2000
Steps: 10
Default: 200
5.4.2 PF DUTY Presser foot duty cycle
Range 10 to 100
Steps: 10
Default: 50 (50%)
-- 9 --
Acceleration / Deceleration Ramp:
The lower the number, the slower the Ramp!
5.4.3 ACCEL Acceleration ramp
Range 15 to 50
Steps: 1
Default: 40
5.4.3 DECEL Deceleration ramp
Range 15 to 50
Steps: 1
Default: 40
5.5.0 ****TOGG SW TOGGLE SWITCHES
5.5.1 DIRECTN Direction of Rotation (CCW / CW)
Default: CW (Clockwise )
5.5.2 START The next start after end of cycle
the front eye (eye 2) must be covered or not covered
Default: covered
5.5.3 POSITION fast or normal
Default: normal
5.5.4 AUTO MODE ON or OFF
Default: OFF
5.5.5 SEE REGS (See the processors internal registers) ON or OFF
Default: OFF
5.5.6 LCD- progr. (LCD- Programmer ***) YES or NO
Default: YES
*** If the unit is used without the LCD- programmer, this parameter has
to be on “OFF”, otherwise the machine will not run properly.
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