ClimateMaster Tranquility 16 Compact Series Manual de instrucciones

Tranquility®16

COMPACT (TC) Series

MODELS TCH/V 006 - 60

60 HZ - HFC-410A

INSTALLATION, OPERATION

& MAINTENANCE

97B0075N07

Revised: 04 February, 2013

Table of Contents

Model Nomenclature - General Overview 3

General Information 4

Unit Physical Data 6

Horizontal Installation 7

Field Conversion of Air Discharge 9

Horizontal Installation 10

Vertical Installation 11

Piping Installation 13

Water-Loop Heat Pump Applications 14

Ground-Loop Heat Pump Applications 15

Ground-Water Heat Pump Applications 17

Water Quality Standards 19

Electrical - Line Voltage 20

Electrical - Power Wiring 22

Electrical - Power & Low Voltage Wiring 23

Electrical - Low Voltage Wiring 24

Electrical - Thermostat Wiring 25

TC Blower Performance Data 26

Typical Wiring Diagram - Units with DXM Board

and PSC Fan Motor (Three Phase) 27

Typical Wiring Diagram - Units with CXM Board

and PSC Fan Motor (Single Phase) 28

CXM Controls 29

DXM Controls 30

Safety Features - CXM and DXM Controls 32

Unit Starting and Operating Conditions 34

Piping System Cleaning and Flushing 35

Unit and System Checkout 36

Unit Start-Up Procedure 37

Unit Operating Conditions 39

Preventive Maintenance 44

Functional Troubleshooting 45

Performance Troubleshooting 46

Start-Up Log Sheet 47

Functional Troubleshooting 48

Warranty (U.S. & Canada) 49

Warranty (International) 50

Revision History 52

2ClimateMaster Water-Source Heat Pumps

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility®Compact (TC) Series

Rev.: 02/04/13

This Page Intentionally Left Blank

climatemaster.com

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Tranquility®Compact (TC) Series

Rev.: 02/04/13

Model Nomenclature - General Overview

Note: Above model nomenclature is a general reference. Consult individual engineering guides for detailed information.

TC V A0 3 6 CG 3 0 C L T S

1 2 3 4 5 6 7

9101112131415

TC = TRANQUILITY ®COMPACT HFC-410A

MODEL TYPE

H = HORIZONTAL

CONFIGURATION

V = VERTICAL

UNIT SIZE

018 - E,G

024 - E,G,H,F

030 - E,G,H,F

036 - E,G,H,F

042 - G,H,F,N

048 - G,H,F,N

060 - G,H,F,N

REVISION LEVEL

A = CURRENT REVISION

VOLTAGE

C = CXM

CONTROLS

D = DXM

L = CXM w/LON

M = DXM w/LON

N = CXM w/MPC

P = DXM w/MPC

1 = EXTENDED RANGE

CABINET INSULATION

2 = EXTENDED RANGE w/ULTRA QUIET

0 = NONE

FUTURE USE

A = Copper Water Coil w/Coated Air Coil

HEAT EXCHANGER OPTIONS

C = Copper Water Coil w/Non-Coated Air Coil

L = LEFT RETURN

RETURN AIR OPTIONS

R = RIGHT RETURN

B = BACK DISCHARGE, HORIZONTAL ONLY

SUPPLY AIR OPTIONS

Y = BACK DISCHARGE, HIGH STATIC HORIZONTAL

T = TOP DISCHARGE, VERTICAL ONLY

V = TOP DISCHARGE, HIGH STATIC

VERTICAL

S = STRAIGHT DISCHARGE, HORIZONTAL ONLY

Z = STRAIGHT DISCHARGE, HIGH STATIC HORIZONTAL

S = STANDARD

J = Cupro-nickel Water Coil w/Coated Air Coil

N = Cupro-nickel Water Coil w/Non-Coated Air Coil

015 - E,G

012 - E,G

009 - E,G

006 - E,G

3 = STANDARD RANGE

4 = STANDARD RANGE w/ULTRA QUIET

V = LEFT RETURN S.S. DRAIN PAN

W = RIGHT RETURN S.S. DRAIN PAN

F = FRONT RETURN, TCV009-030, and 041 ONLY

Z = FRONT RETURN, S.S. DRAIN PAN, TCV009-030, and 041 ONLY

G = 208-230/60/1

E = 265/60/1

H = 208-230/60/3

F = 460/60/3

N = 575/60/3

AVAILABLE

VOLTAGES

041 - G,H,F,N (TCV only)

4ClimateMaster Water-Source Heat Pumps

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility®Compact (TC) Series

Rev.: 02/04/13

General Information

 WARNING! 

 CAUTION! 

torage

re-Installati

 WARNING! 

WARNING! To avoid the release of refrigerant into the

atmosphere, the refrigerant circuit of this unit must be

serviced only by technicians who meet local, state, and

federal proﬁciency requirements.

WARNING! All refrigerant discharged from this unit must

be recovered WITHOUT EXCEPTION. Technicians must

follow industry accepted guidelines and all local, state, and

federal statutes for the recovery and disposal of refrigerants.

If a compressor is removed from this unit, refrigerant circuit

oil will remain in the compressor. To avoid leakage of

compressor oil, refrigerant lines of the compressor must be

sealed after it is removed.

CAUTION! To avoid equipment damage, DO NOT use

these units as a source of heating or cooling during the

construction process. The mechanical components and ﬁlters

will quickly become clogged with construction dirt and debris,

which may cause system damage.

Safety

Warnings, cautions, and notices appear throughout this

manual. Read these items carefully before attempting any

installation, service, or troubleshooting of the equipment.

DANGER: Indicates an immediate hazardous situation,

which if not avoided will result in death or serious injury.

DANGER labels on unit access panels must be observed.

WARNING: Indicates a potentially hazardous situation,

which if not avoided could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation or

an unsafe practice, which if not avoided could result in

minor or moderate injury or product or property damage.

NOTICE: Notiﬁcation of installation, operation, or

maintenance information, which is important, but which is

not hazard-related.

WARNING! The EarthPure®Application and Service Manual

should be read and understood before attempting to service

refrigerant circuits with HFC-410A.

Inspection - Upon receipt of the equipment, carefully

check the shipment against the bill of lading. Make sure

all units have been received. Inspect the packaging of

each unit, and inspect each unit for damage. Ensure that

the carrier makes proper notation of any shortages or

damage on all copies of the freight bill and completes a

common carrier inspection report. Concealed damage

not discovered during unloading must be reported to the

carrier within 15 days of receipt of shipment. If not ﬁled

within 15 days, the freight company can deny the claim

without recourse.

Note: It is the responsibility of the purchaser to ﬁle all

necessary claims with the carrier. Notify your equipment

supplier of all damage within ﬁfteen (15) days of

shipment.

Storage - Equipment should be stored in its original

packaging in a clean, dry area. Store units in an upright

position at all times. Stack units a maximum of 3 units

high.

Unit Protection - Cover units on the job site with either

the original packaging or an equivalent protective

covering. Cap the open ends of pipes stored on the

job site. In areas where painting, plastering, and/or

spraying has not been completed, all due precautions

must be taken to avoid physical damage to the units

and contamination by foreign material. Physical damage

and contamination may prevent proper start-up and may

result in costly equipment clean-up.

WARNING! The installation of water-source heat pumps and

all associated components, parts, and accessories which

make up the installation shall be in accordance with the

regulations of ALL authorities having jurisdiction and MUST

conform to all applicable codes. It is the responsibility of

the installing contractor to determine and comply with ALL

applicable codes and regulations.

climatemaster.com

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Tranquility®Compact (TC) Series

Rev.: 02/04/13

 CAUTION! 

CAUTION! All three phase scroll compressors must have

direction of rotation veriﬁed at start-up. Veriﬁcation is

achieved by checking compressor Amp draw. Amp draw

will be substantially lower compared to nameplate values.

Additionally, reverse rotation results in an elevated sound

level compared to correct rotation. Reverse rotation will result

in compressor internal overload trip within several minutes.

Verify compressor type before proceeding.

CAUTION! DO NOT store or install units in corrosive

environments or in locations subject to temperature or

humidity extremes (e.g., attics, garages, rooftops, etc.).

Corrosive conditions and high temperature or humidity can

signiﬁcantly reduce performance, reliability, and service life.

Always move and store units in an upright position. Tilting

units on their sides may cause equipment damage.

NOTICE! Failure to remove shipping brackets from

spring-mounted compressors will cause excessive

noise, and could cause component failure due to

added vibration.

CAUTION! CUT HAZARD - Failure to follow this caution may

result in personal injury. Sheet metal parts may have sharp

edges or burrs. Use care and wear appropriate protective

clothing, safety glasses and gloves when handling parts and

servicing heat pumps.

Examine all pipes, ﬁttings, and valves before installing

any of the system components. Remove any dirt or debris

found in or on these components.

Pre-Installation - Installation, Operation, and

Maintenance instructions are provided with each unit.

Horizontal equipment is designed for installation

above false ceiling or in a ceiling plenum. Other unit

conﬁgurations are typically installed in a mechanical

room. The installation site chosen should include

adequate service clearance around the unit. Before unit

start-up, read all manuals and become familiar with the

unit and its operation. Thoroughly check the system

before operation.

Prepare units for installation as follows:

1. Compare the electrical data on the unit nameplate

with ordering and shipping information to verify that

the correct unit has been shipped.

2. Keep the cabinet covered with the original packaging

until installation is complete and all plastering,

painting, etc. is ﬁnished.

3. Verify refrigerant tubing is free of kinks or dents and

that it does not touch other unit components.

4. Inspect all electrical connections. Connections must

be clean and tight at the terminals.

5. Remove any blower support packaging (water-to-air

units only).

6. Loosen compressor bolts on units equipped with

compressor spring vibration isolation until the

compressor rides freely on the springs. Remove

shipping restraints. (No action is required for

compressors with rubber grommets.)

7. Some airﬂow patterns are ﬁeld convertible (horizontal

units only). Locate the airﬂow conversion section of

this IOM.

8. Locate and verify any hot water generator (HWG),

hanger, or other accessory kit located in the

compressor section or blower section.

6ClimateMaster Water-Source Heat Pumps

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility®Compact (TC) Series

Rev.: 02/04/13

TC Series 006 009 012 015 018 024 030 036 041 042 048 060

Compressor (1 Each) Rotary Scroll

Factory Charge HFC-410A (oz) 17 18.5 23 32 43 43 47 50 70 70 74 82

PSC Fan Motor & Blower

Fan Motor Type/Speeds PSC/3 PSC/3 PSC-3 PSC/3 PSC/3 PSC/3 PSC/3 PSC/3 PSC/3 PSC/3 PSC/3 PSC/3

Fan Motor (hp) 1/25 1/10 1/10 1/6 1/6 1/4 3/4 1/2 3/4 3/4 3/4 1

Blower Wheel Size (Dia x w) 5x5 5x5 6x5 8x7 8x7 9x7 9x7 9x8 9x8 9x8 10x10 11x10

Water Connection Size

FPT 1/2” 1/2” 1/2” 1/2" 1/2" 3/4" 3/4" 3/4" 3/4” 3/4" 1" 1"

Coax Volume (gallons) 0.123 0.143 0.167 0.286 0.450 0.286 0.323 0.323 0.890 0.890 0.738 0.939

Vertical

Air Coil Dimensions (H x W) 10x15 10x15 10x15 20x17.25 20x17.25 20x17.25 20x17.25 24x21.75 20x17.25 24x21.76 24x28.25 24x28.25

Filter Standard - 1" Throwaway 10x18 10x18 10x18 20x20 20x20 20x20 20x20 24x24 20x20 24x24 1-14x24,

1-18x24

1-14x24,

1-18x24

Weight - Operating (lbs.) 103 105 114 153 158 189 197 203 210 218 263 278

Weight - Packaged (lbs.) 113 115 124 158 163 194 202 209 217 224 270

285

Horizontal

Air Coil Dimensions (H x W) 10x15 10x15 10x15 16x22 16x22 16x22 16x22 20x25 N/A 20x25 20x35 20x35

Filter Standard - 1" Throwaway 10x18 10x18 10x18 16x25 16x25 18x25

18x25 20x28 or

2-20x14

N/A

20x28 or

2-20x14

1-20x24,

1-20x14

1-20x24,

1-20x14

Weight - Operating (lbs.) 103 105 114 153 158 174 182 203 N/A 218 263 278

Weight - Packaged (lbs.) 113 115 124 158 163 179 187 209 N/A 224 270 285

Notes:

All units have TXV expansion device, and 1/2” & 3/4” electrical knockouts.

FPT = Female Pipe Thread

Condensate Drain Connection is 3/4” FPT.

575 volt fan motors are two speed.

Unit Maximum Water Working Pressure Max Pressure PSIG [kPa]

Base Unit 300 [2,068]

Unit Physical Data

Tranquility®

16 (TC) Series (60 Hz)

climatemaster.com

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Tranquility®Compact (TC) Series

Rev.: 02/04/13

Horizontal Installation

Mounting Horizontal Units

Horizontal units have hanger kits pre-installed from the

factory as shown in Figure 1. Figure 3 shows a typical

horizontal unit installation.

Horizontal heat pumps are typically suspended above

a ceiling or within a sofﬁt using ﬁeld supplied, threaded

rods sized to support the weight of the unit.

Use four (4) ﬁeld supplied threaded rods and factory

provided vibration isolators to suspend the unit. Hang

the unit clear of the ﬂoor slab above and support the

unit by the mounting bracket assemblies only. DO NOT

attach the unit ﬂush with the ﬂoor slab above.

Pitch the unit toward the drain as shown in Figure 2 to

improve the condensate drainage. On small units (less

than 2.5 tons/8.8kW) ensure that unit pitch does not

cause condensate leaks inside the cabinet.

Figure 1: Hanger Bracket

Figure 2: Horizontal Unit Pitch

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1/4” (6.4mm) pitch

per foot for drainage

Drain Connection

Horizontal Unit Location

Units are not designed for outdoor installation. Locate

the unit in an INDOOR area that allows enough space

for service personnel to perform typical maintenance or

repairs without removing unit from the ceiling. Horizontal

units are typically installed above a false ceiling or in a

ceiling plenum. Never install units in areas subject to

freezing or where humidity levels could cause cabinet

condensation (such as unconditioned spaces subject

to 100% outside air). Consideration should be given to

access for easy removal of the ﬁlter and access panels.

Provide sufﬁcient room to make water, electrical, and

duct connection(s).

If the unit is located in a conﬁned space, such as a closet,

provisions must be made for return air to freely enter the

space by means of a louvered door, etc. Any access panel

screws that would be difﬁcult to remove after the unit

is installed should be removed prior to setting the unit.

Refer to Figure 3 for an illustration of a typical installation.

Refer to unit submittal data or engineering design guide

for dimensional data.

In limited side access installations, pre-removal of the

control box side mounting screws will allow control box

removal for future servicing.

Conform to the following guidelines when selecting

unit location:

1. Provide a hinged access door in concealed-spline

or plaster ceilings. Provide removable ceiling

tiles in T-bar or lay-in ceilings. Refer to horizontal

unit dimensions for speciﬁc series and model in

unit submittal data. Size the access opening to

accommodate the service technician during the

removal or replacement of the compressor and the

removal or installation of the unit itself.

2. Provide access to hanger brackets, water valves

and ﬁttings. Provide screwdriver clearance to

access panels, discharge collars and all electrical

connections.

3. DO NOT obstruct the space beneath the unit with

piping, electrical cables and other items that prohibit

future removal of components or the unit itself.

4. Use a manual portable jack/lift to lift and support the

weight of the unit during installation and servicing.

The installation of water source heat pump units and all

associated components, parts and accessories which

make up the installation shall be in accordance with

the regulations of ALL authorities having jurisdiction

and MUST conform to all applicable codes. It is the

responsibility of the installing contractor to determine

and comply with ALL applicable codes and regulations.

8ClimateMaster Water-Source Heat Pumps

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility®Compact (TC) Series

Rev.: 02/04/13

Horizontal Installation

Figure 3: Typical Horizontal Unit Installation

Air Coil - To obtain maximum performance, the air coil

should be cleaned before start-up. A 10% solution of

dishwasher detergent and water is recommended for

both sides of the coil. A thorough water rinse should

follow. UV based anti-bacterial systems may damage

e-coated air coils.

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Notice! Installation Note - Ducted Return: Many

horizontal WSHPs are installed in a return air ceiling

plenum application (above ceiling). Vertical WSHPs are

commonly installed in a mechanical room with free return

(e.g. louvered door). Therefore, ﬁlter rails are the industry

standard and are included on ClimateMaster commercial

heat pumps for the purposes of holding the ﬁlter only.

For ducted return applications, the ﬁlter rail must be

removed and replaced with a duct ﬂange or ﬁlter rack.

Canvas or ﬂexible connectors should also be used to

minimize vibration between the unit and ductwork.

climatemaster.com

THE SMART SOLUTION FOR ENERGY EFFICIENCY

Tranquility®Compact (TC) Series

Rev.: 02/04/13

Field Conversion of Air Discharge

Water

Connection End

Return Air

Remove Screws

Water

Connection End

Return Air

Rotate

Move to Side

Side Discharge

Return Air

Water

Connection End

Discharge Air

Drain

Back Discharge

Replace Screws

Water

Connection End

Supply Duct

Return Air

Water

Connection End

Drain

Return Air

Discharge Air

Side Discharge

Back Discharge

Overview - Horizontal units can be ﬁeld converted

between side (straight) and back (end) discharge using

the instructions below.

Note: It is not possible to ﬁeld convert return air

between left or right return models due to the

necessity of refrigeration copper piping changes.

Preparation - It is best to ﬁeld convert the unit on the

ground before hanging. If the unit is already hung it

should be taken down for the ﬁeld conversion.

Side to Back Discharge Conversion

1. Place unit in well lit area. Remove the screws as shown

in Figure 4 to free top panel and discharge panel.

2. Lift out the access panel and set aside. Lift and rotate

the discharge panel to the other position as shown,

being careful with the blower wiring.

3. Check blower wire routing and connections for

tension or contact with sheet metal edges. Re-route if

necessary.

4. Check refrigerant tubing for contact with other

components.

5. Reinstall top panel and screws noting that the location

for some screws will have changed.

6. Manually spin the fan wheel to ensure that the wheel

is not rubbing or obstructed.

7. Replace access panels.

Back to Side Discharge Conversion - If the discharge is

changed from back to side, use above instruction noting

that illustrations will be reversed.

Left vs. Right Return - It is not possible to ﬁeld convert

return air between left or right return models due to

the necessity of refrigeration copper piping changes.

However, the conversion process of side to back or

back to side discharge for either right or left return

conﬁguration is the same. In some cases, it may be

possible to rotate the entire unit 180 degrees if the return

air connection needs to be on the opposite side. Note

that rotating the unit will move the piping to the other

end of the unit.

Figure 5: Right Return Side to Back

Figure 4: Left Return Side to Back

10 ClimateMaster Water-Source Heat Pumps

CLIMATEMASTER WATER-SOURCE HEAT PUMPS

Tranquility®Compact (TC) Series

Rev.: 02/04/13

Horizontal Installation

ರ

ರ

* Some units include a painted drain connection.

Using a threaded pipe or similar device to clear

any excess paint accumulated inside this fitting

may ease final drain line installation.

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Figure 6: Horizontal Condensate Connection

CAUTION! Ensure condensate line is pitched toward drain

1/8 inch per ft [11mm per m] of run.

 CAUTION! 

Duct System Installation - Proper duct sizing and design

is critical to the performance of the unit. The duct system

should be designed to allow adequate and even airﬂow

through the unit during operation. Air ﬂow through

the unit MUST be at or above the minimum stated

airﬂow for the unit to avoid equipment damage. Duct

systems should be designed for quiet operation. Refer

to Figure 3 for horizontal duct system details or Figure

8 for vertical duct system details. A ﬂexible connector

is recommended for both discharge and return air duct

connections on metal duct systems to eliminate the

transfer of vibration to the duct system. To maximize

sound attenuation of the unit blower, the supply and

return plenums should include internal ﬁberglass duct

liner or be constructed from ductboard for the ﬁrst few

feet. Application of the unit to uninsulated ductwork in

an unconditioned space is not recommended, as the

unit’s performance may be adversely affected.

At least one 90° elbow should be included in the supply

duct to reduce air noise. If air noise or excessive air ﬂow

is a problem, the blower speed can be changed. For

airﬂow charts, consult submittal data for the series and

model of the speciﬁc unit.

If the unit is connected to existing ductwork, a previous

check should have been made to ensure that the

ductwork has the capacity to handle the airﬂow required

for the unit. If ducting is too small, as in the replacement

of a heating only system, larger ductwork should be

installed. All existing ductwork should be checked for

leaks and repaired as necessary.

Condensate Piping

e 0/0/3

Duct S

stem Installatio

Condensate Piping - Horizontal Units - A condensate

drain line must be installed and pitched away for the unit

to allow for proper drainage. This connection must meet

all local plumbing/building codes.

Pitch the unit toward the drain as shown in Figure 2 to

improve the condensate drainage. On small units (less

than 2.5 tons/8.8 kW), ensure that unit pitch does not

cause condensate leaks inside the cabinet.

Install condensate trap at each unit with the top of

the trap positioned below the unit condensate drain

connection as shown in Figure 6. Design the depth of

the trap (water-seal) based upon the amount of ESP

capability of the blower (where 2 inches [51mm] of ESP

capability requires 2 inches [51mm] of trap depth).

As a general rule, 1-1/2 inch [38mm] trap depth is the

minimum.

Each unit must be installed with its own individual trap

and connection to the condensate line (main) or riser.

Provide a means to ﬂush or blow out the condensate line.

DO NOT install units with a common trap and/or vent.

Always vent the condensate line when dirt or air

can collect in the line or a long horizontal drain line

is required. Also vent when large units are working

against higher external static pressure than other units

connected to the same condensate main since this may

cause poor drainage for all units on the line. WHEN A

VENT IS INSTALLED IN THE DRAIN LINE, IT MUST BE

LOCATED AFTER THE TRAP IN THE DIRECTION OF

THE CONDENSATE FLOW.

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