Clemas & Co I115SS Manual de usuario

I115SS

SWEEPER/SCRUBBER

OPERATOR MANUAL

Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,

Gloucestershire, GL20 8NB.

Tel: 01684 850777 Fax: 01684 850707

Email: [email protected] Web: www.clemas.co.uk

INDEX

GENERAL INFORMATION

1.1. Symbols………………………………….…….........................……......…………..page

1.2. Notes…….................................................…………...…………..............…...….........

1.3. Manual consulting…………......…………………………....….........………….…………

1.4. Warranty..............................................................…………...…………...….…...........

1.5. Conformity declaration…….........................................…...........………….…...………

MACHINE FEATURES AND TECHNICAL DATA

2.1. Identifying the machine……......…...............................….…………….….……...........

2.2. Description and components.……………...……………………………….…….…........

2.3. Technical data………...................................…........……………………….....…..........

SAFETY

3.1. Right use of the machine……....……………....…....……………….....…………........

3.2. Wrong use of the machine .…………………………………………………..…………..

3.3. Suggested equipment……………………………………………………………

3.4. Operator qualify..............……………….......……………...…………...............

3.5. Safety and warning devices ……………..................…...…………............

3.6. Safety systems...............................................…………..….…....…………........

3.7. Safety diagnostic signaling ………………………………………………….

3.8. Other dangers………………………………………………………………………………

3.9. Security signals…………………………………………………………………...

STARTING AND USE INSTRUCTIONS

4.1. Trasport and handling……...................….....................…....………….….….…........

4.2. Storage……………..............................................…………….…………....................

4.3. How to unpack the machine...........................……………………........….....

4.4. How to handle the unpacked machine.….…..........………………………..……..........

4.5. Installation…...............................................................………………..…….............

4.5.1. Batteries installation……..........……..….......……………….…...….….........…......

4.5.2. Battery charger installation……………………………………………………………

4.6. Control devices………………………………………………………..

4.6.1. Dashboard…………………………………………………………………………

4.7. Functioning……………………………………………………………………………..

4.7.1. Preparing and starting the machine……………………………………………….

4.7.2. Choosing the right detergent…………………………………………………………..

4.7.3. Regulate the driving position …………………………………………………

4.7.4. Rudder bar functioning……………………………………………………………..

4.7.5. Detergent control…………………..……………………………………………………

4.7.6. Squeegee adjustment…………………………………………………………………

4.7.7. Water discharge, recovery tank discharge and maintenance ………………

4.7.9. Brushes replacement…………………………………………………………………..

4.7.10. Squeegee blades replacement……………………………………………………….

4.7.11 Driving wheel tire replacement …………………………………..

MAINTENANCE

5.1. Periodic maintenance……………..……………..................….....…..…………...........

Congratulations for your choice!

FIORENTINI S.p.A. thanking you for the preference to our product, would like to remind you that

FIORENTINI’s S.p.A. production covers manufacture and marketing of industrial cleaning machines

and is currently a leading company in this sector.

Our tradition and competence guarantee technical quality of your choice; actually all our products are

being built first quality materials through criteria that can give reliability, solidity and functionality

satisfying every kind of customers. FIORENTINI has recently obtained the quality system certificate

conforming to the requirements of UNI EN ISO 9001:2000.

We wish therefore inviting you to contact us, unhesitatingly, for every kind of request, as technical or

commercial; we’ll be pleased to be at your disposal for any information you may need.

5.2. Batteries maintenance……………………………………………………………………..

5.2.1. Hydrometry ……………………………………………………………………………….

5.2.2. Water filling up …………………………………………………………………………...

5.2.3. Charge limits………………………………………………………………………………

5.2.4. Off duty or inactive batteries …………………………………………………………...

5.2.5. Battery charger technical features……………………………………………………

5.2.6. Batteries disposal……………………………………………………………..

5.3. Suction motor maintenance………………………………………………..

5.4. Electrict equipment control……………………………………………………………….

5.5. Tests to be carried out……………………………………………

5.6. Maintenance register………………………………………………………………….

SERVICE

6.1. Service adresses............…………..................……………..................

6.2. Claim report……………………………..…………...………………….…............

GENERAL INFORMATION

I115SS

Rev. 001 del 07/10/14

4/49

1. GENERAL INFORMATION

1.1. SYMBOLS

This symbol is used to get the operator’s attention on procedures or precautions to be

followed in order toavoiddamagesto usersor tothesupport

This symbol is used to get the operator’s attention on general information.

1.2. PREMISE

1.3. MANUAL CONSULTING

This manual deals exhaustively with all arguments that are necessari for an easy and safe use of the

machine as it is recommended by European Directives on product safety.

Therefore we suggest to all authorized operators to read carefully this manual contacting FIORENTINI S.r.l.

for any explanation. The manual has to be used every time the operator forgets a procedure or when new

operators have to be trained.

For publishing reasons, pictures and drawings can look different from the reality but without arising doubts.

Special symbols and bold type and/or sloping get the attention of the reader on remarkable information in

particularl for safety.

The revision index is written on the left at the bottom of every page. The list of those pages that have been

updated has to be found at the end of the manual.

1.4. WARRANTY

Warranty conditions are stated as below when not differently specified in the order confirmation.

WARRANTY OBJECT

The machine has been designed and built for a long-lasting use without relevant problems. Anyway, if

problems arise during the warranty period, FIORENTINI S.r.l. is engaged to repair or substitute for free those

parts that are broken or damaged by defective materials, working defects or imperfect assembly.

Warranty is not given for parts whose early breaking or wear and tear are due to:

FIORENTINI S. p. A. is the only owner of this manual.

The reproduction of all or part of the manual or the transmission to third parties with

mechanic or electronic devices are vorbidden without a written manufacturer’s

authorization. This manual is supplied to the customers in one original copy when

differently specified during the order.

This manual is supplied to the customer with the machine and it must be kept with it even when the machine

has to be transferred.

Please, keep the manual in a safe place and for all the machine lifetime. Purchaser is responsible for showing

the manual to qualified people. Incaseoflossaskfora duplicateto FIORENTINI Co..

FIORENTINI S.r.l. is not responsible for any kind of damages caused by people or things due to the non-

observance of the instructions of this manual.

FIORENTINI reserves the right to add at any time and without notice all the technical and commercial

changes considered useful for the customer. Therefore data and information in this manual can be updated.

GENERAL INFORMATION

I115SS

Rev. 001

07/10/14

5/49

Non-respect of instructions included in this manual;

Breaking and/or changes made up without FIORENTINI’s approval;

Not-use of genuine spare parts;

Interventions made up by unauthorised personnel;

Missing maintenance;

Natural calamities.

FIORENTINI S.r.l., its purchasers and its suppliers have the same warranty for the electric and expendable

materials that are sold by external suppliers.

WARRANTY CONDITIONS

The warranty is granted for 24 months since the machine delivery date. This is a single warranty term and it

cannot be extended.

EXCEPTIONS

Expandable materials like brushes, squeegee blades and materials whose lifetime cannot be predetermined

are not under warranty.

APPLICATION MODALITY

Defective components must be sent back to FIORENTINI S.r.l. in order to establish the anomalies causes

and apply therefore the warranty. Repair and replacement under warranty will be done in FIORENTINI’s

workshop, by third parties or in loco. In case of repair or replacement in loco, energy sources and the use of

particular equipment have to be paid by the customer himself.

INTERVENTION DEMANDS

Intervention demands must be sent to FIORENTINI Service Dpt. only after a careful analysis of the problem

and its causes. Following information have to be given to FIORENTINI’s agent:

Serial number you get it from the silver label sticked on the machine (§ 2.1.);

Code and position of the component taken from the spare parts list (§ 7.2.);

A detailed description of the problem and its causes.

The components considered under warranty are delivered ex works; those ones being substituted belong to

FIORENTINI Co..

GOODS TO BE RETURNED

In case of goods to be returned for warranty replacement, it is necessary to have a written acceptance from

FIORENTINI technical department before sending them.

All defective parts must be carefully packed in order to avoid further damages during transport.

Goods must be shipped ex-warehouse and followed by :

serial number of the equipment where they were installed on;

item code of the defective part;

detailed description of the defect and of the condictions where it happened.

In case of defective electric or electronic goods,

please return them separately from other materials,

in order to help us in dividing dangerous wastegoods

and recicle the (RAEE) as DER 2002/96/CEE LOW.

The machine warranty is no more available in case of the loss of the silver label.

1.5. CONFORMITY DECLARATION

The conformity declaration is released with the machine and the user manual.

GENERAL INFORMATION

I115SS

Rev. 001

07/10/14

6/49

MACHINE FEATURES AND TECHNICAL DATA

I115SS

Rev. 001

07/10/14

7/49

2. MACHINE FEATURES AND TECHNICAL DATA

2.1. IDENTIFYING THE MACHINE

A silver label is sticked on the protection case of the steering column and clearly shows the data referring to

the “CE” marking.

The label has never to be removed and should always be kept readable. In case of

damage t is necessary to ask for a duplicate. The autoscrubber machine cannot be sold

without the label.

2.2. DESCRIPTION AND COMPONENTS

This machine has been designed to clean the floor in three steps: floor sweeping, floor washing and water

suction. It is available in four versions: battery, gasoil, petrol or GPL.

The battery version is built with the following components:

a electric engine, which is connected to two hydraulic pumps: one variable delivery pump and one

fixed delivery pump;

a hydraulic rear driving wheel which is connected to the hydraulic system and to the variable delivery

pump. The pump is operated by the gas pedal;

two side brushes;

one central brush;

a dust suction system;

a recovery tank;

three washing brushes behind the central brush;

one squeegee;

one solution tank made of ABS plastic;

one recovery tank made of ABS plastic with flexible pipes for water suction and discharge;

PICTURE Nr. 2.1

MACHINE FEATURES AND TECHNICAL DATA

I115SS

Rev. 001

07/10/14

8/49

a series of batteries (for the battery version), a gasoil or petrol or GPL engine (for the version with

engine);

steering wheel group;

operator’s seat.

The two sweeping brushes collect the dust and the central brush, that rotates in the opposite direction of the

machine, put it into the recovery tank. A suction system has to put fine dust, that the sweeping brushes

cannot collect, into the recovery tank. Both the sweeping brushes and the washing ones can operate at the

same time, while the squeegee –in deep contact with the floor - intake water into the recovery tank.

Please do not forget to start the filter shaker motor for the dust filter cleaning. This operation

has to be done with open bucket and close to the discharge area.

Thanks to the dashboard the operator can control all the machine functions, which are listed below:

operate the side brushes and the central one of the sweeping group;

operate the suction of the sweeping group;

lift or lower the recovery tank;

open or close the flap;

operate the filter shaker;

operate the parking brake lever;

lift or lower the washing brushes plate;

move on side the washing brushes plate;

operate the washing brushes;

control the detergent quantity;

start the suction motor;

lift or lower the squeegee;

select forward or riverse gear;

start or stop the machine;

switch the flashing light on or off;

switch the lights on or off.

MACHINE FEATURES AND TECHNICAL DATA

I115SS

Rev. 001

07/10/14

9/49

The machine frame is made of zinc-plated or stainless steel in order to avoid oxidation which could

compromise the machine reliability.

FIORENTINI Co., taking the new CE safety rules into consideration, manufactures the machine following the

CE directives about safety and health. The materials high quality, the high technology and FIORENTINI’s

experience guarantee the performance and the reliability of this machine .

Each machine is tested during the manufacturing process and the final check is done before the machine is

shipped out.

MACHINE FEATURES AND TECHNICAL DATA

I115SS

Rev. 001

07/10/14

10/49

2.3. TECHNICAL DESCRIPTION

DATI TECNICI –SPECIFICATIONS –CARACTERISTIQUES TECHNIQUES

Alimentazione –Voltage –Alimentation

Batteria a cassone 36 V (630 Amp/h)

Sistema di trazione –Drive system - Systeme de traction

Hydraulic rear

Larghezza di lavaggio –Scrubbing width –Largeur de

nettoyage

1150 mm

Larghezza squeegee –squeegee width –Largeur suceur

1350 mm

N° spazzole –Brushes no. –Nr. des brosses

3 x Ø 380 mm

Pressione spazzole –Brush pressure –pression des brosses

180 Kg.

Area pulita per ora –Working capacity up to –Rendement

jusqu’à

6900 mq/h

Autonomia –Autonomy - Autonomie

3 h (Combined operating)

Serbatoio soluzione –Solution tank –Cuve solution

220 litri

Serbatoio di recupero –Recovery tank –Cuve recuperation

210 litri

Depressione –Water lift –Depression

1800 mm H2O / 17 Kpa

Spazzola centrale- Main broom –Brosse centrale

850 mm x Ø 300 mm

Spazzole laterali anteriori –Front side brushes –brosses

laterales devant

2 x Ø 400 mm

Pista spazzante con spazzole laterali –Side brushes sweep

width –piste brosses lat.

1450 mm

Superficie filtrante- filtering surface –surface filtrant

6 mq

Capacità contenitori rifiuti- dirty container capacity –capacité

conteneur dechets

210 lt

Ruota posteriore –rear wheel –roue arriere

16x6x8 Antimark

Ruote anteriori –front wheels –roue avant

4008 Antimark

Freni –brakes –Freins

Idraulici –hydraulic - hydrauliques

Velocità di marcia avanti –Forward speed - Vitesse en marche

avant

0 –6 Km/h

CARATTERISTICHE TECNICHE MOTORI –TECNICAL CHARACTERISTICS –CARACTERISTIQUES

TECHNIQUE

Motore trazione –Traction motor –Moteur des tracion

Hydraulic

Motore aspirazione squeegee –Suction motor –Moteur

d’aspiration

2 x 36 V 500 W

Motore spazzole –Brush motor –Moteur des brosses

3 x 36 V 900 W

Motore aspirazione –Suction motor –Moteur d’aspiration

1 x 36 V 350 W 3500 rpm

DIMENSIONI –DIMENSIONS

Dimensioni corpo macchina –Machine dimensions –dimensions de la machine

Lunghezza –Length –Longueur

2100 mm

Larghezza senza carter spazzole- Width without brushes

carters –Largeur sans carter brosses

1200 mm

Larghezza con carter spazzola - Width with brushes carters

Largeur avec carter brosses

1230 mm

Altezza con roll bar –Height with roll bar –Hauteur avec roll

bar

1850 mm

Altezza senza roll bar–Height without roll bar –Hauteur sans

roll bar

1420 mm

Guida –Drive - Conduite

Man on board

Pendenza max. superabile –Max. gradient at full load –Pente

superable

10 %

Rumorosità. –Noise level –Bruit

< 78 dB(A)

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