Clean Logix FBHS-MR Manual de usuario
USER
MANUAL
English (Original Instrucons)
Updated: 05/12/20
MODEL:
FBHS-MR
Foot Bath Hand Sanizer
FBHS Manual Page 2 of 23 Updated: 05/12/20
USER MANUAL: FBHS-MR
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
!
WARNING:
1. All personnel using this unit must be familiar with
the informaon contained in this manual. Follow all
installaon and maintenance instrucons.
2. Always wear appropriate footwear. Secure or remove
loose items on footwear.
3. Ensure solid foong when operang the unit.
4. Avoid contact of chemicals with skin and eyes. If contact
occurs, see MSDS sheet for further rst aid measures.
5. Follow safety instrucons of chemical manufacturer
(MSDS).
6. Always follow plant and OSHA guidelines about the use
of equipment.
7. Disconnect power before servicing equipment.
8. Always follow safety precauons and obey warning
labels. Failure to do so could result in injury or death.
Table of Contents
System Requirements
Installaon
Physical Set-Up
Plumbing Connecons
Priming
Trac Direcon
Operaon
03
04
06
07
07
08
Cleaning
Maintenance
Troubleshoong
Appendices
Parts Callouts
Electrical Schemacs
P&I Diagram
09
10
12
16
22
23
FBHS Manual Page 3 of 23 Updated: 05/12/20
USER MANUAL: FBHS-MR
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Water Supply
• Flow: 5 GPM (3.8L/m) minimum*
• Pressure: 50-60 psi (207-414 kPa)**
• Max Temperature: 70⁰F (4-38⁰C)
3/8" supply piping size recommended
*Minimum pressure must be maintained during
specied water ow!
**For consistent operaon of spray nozzles, a water
pressure regulator and lter is recommended.
Electrical
• 120 VAC Single Phase
• 60 Hz 15 Amps
• Supplied with 8 . power cable with NEMA 5-15P
plug
The FBHS, Foot Bath and Hand Sanizer, applies a
ne mist spray onto the hands through 16 an-drip
nozzles. Concentrated sanizer and water are pre-
mixed in the onboard batch tank before it is applied
to the hands. Dual sensors detect travel direcon
and acvate hand spray when the user enters the
producon area. “Watchdog” mers are programmed
into the system to prevent excessive water loss in the
event of sensor failure. Level switches in both the
foot bath and batch tank detect the liquid level and
automacally replenish as necessary.
Overview
NOTE: Back ow prevenon must be installed
in the water line to this unit. Check local
codes to ensure proper installaon.
System Requirements
!
WARNING:
DO NOT EXCEED maximum water
temperature! Damage can result.
• Construcon: 304L stainless steel (frame). LDPE,
Polypropylene, Fiberglass reinforced Polyester (grate).
• Weight: 200 lb (90.72 kg)
• Dimensions: 48.5" x 47.5" x 46"
(123.2 x 120.6 x 116.8 cm)
• Water Consumpon: 1.5 GPM (3.8 L/m)
• Preset Chemical Diluon Rao: 1:400*
Cleaning Methods
See pages 8 for disassembly and cleaning instrucons.
For chemistry recommendaons:
Specicaons
*NOTE: Unit tested at 70°F using water with
50 psi injector inlet pressure.
!
WARNING:
DO NOT use ammable liquids (i.e. alcohol
based soluons or similar) without diluon.
Use Case Chemical Type
Organic Soils Chlorinated Alkaline or Alkaline based
foaming cleaner
Mineral Buildup Acid based foaming cleaner
NOTE: Chemistry used must be compable
with materials of construcon (listed above).
FBHS Manual Page 4 of 23 Updated: 05/12/20
USER MANUAL: FBHS-MR
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
NOTE: For xed installaons, area in front of electrical panel must be clear at least 36"
Installaon
FBHS Manual Page 5 of 23 Updated: 05/12/20
USER MANUAL: FBHS-MR
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
NOTE: Trac ow direcon
can be reversed by swapping
wires on inputs I-00 and I-001 of
microcontroller (see electrical
schemac for more informaon).
Installaon
NOTE: Model -MR (Manual Refreash Foot Bath) is for locaons which do not have a
dedicated drain. Foot bath level is maintained by oat switch and is only refreshed
with new sanizer if and when level drops to a point which acvates oat switch.
FBHS Manual Page 6 of 23 Updated: 05/12/20
USER MANUAL: FBHS-MR
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Physical Set Up:
1. Set unit in desired locaon.
2. Aspects to consider when deciding on placement:
• Clearance for general use
• Locaon of drain
• Emergency exit paths or egress
• Access to control box
• Connecons for water, electricity, and air
3. Use a level to make sure the unit is stable and
leveled in all direcons [Figure 6.1].
4. Connect unit to electrical supply.
Plumbing Connecons:
1. Using 1/2" LDPE tubing or similar, connect water
to the unit's push to connect ng [Figure 6.2]
2. Using 3/8" LDPE tubing or similar, connect air to
the unit [Figure 6.2].
3. Fill chemical jug with sanizer product and
connect sucon line (label jug for idencaon).
4. If necessary, adjust the diluon rao by selecng
an appropriate metering p (included) and test.
• The unit is pre-congured for a 1:400 diluon
rao.
• The smallest metering p is a yellow p with a
small tube aached. This tube can be trimmed
to alter the diluon rao. [Figure 6.3]
Installaon
NOTE: To move the unit use a pallet jack or a
hi-lo to li from the boom. Pad the forks to
protect the nish. Fig. 6.1: Level and stabilize unit using a leveling device
Capillary
Tube
Addional
Metering Tips
Fig. 6.3: Metering Tips and Capillary Tube
Fig. 6.2: Water and air inlets
Air (3/8")
Water (1/2")
FBHS Manual Page 7 of 23 Updated: 05/12/20
USER MANUAL: FBHS-MR
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Installaon
Plumbing Connecons:
• Full length capillary tube results in a diluon
rao of approximately 1:670 at 30-50 psi
water inlet pressure.
• When complete, re-connect soluon lines to
green hose barb of the Venturi Injector located
in plumbing enclosure [Figure 7.1].
Priming
1. Turn switch on control box to ON posion [Figure
7.2].
2. Turn the red-handled compressed air relief valve
on the air inlet to SUP.
3. Prime hand spray system by acvang sensor
at front of unit (either by stepping in front of or
waving your hand) unl soluon begins to spray.
4. Use appropriate means (traon or other) to
ensure sanizer is being mixed into hand spray
and foot bath at the correct ppm.
Trac Direcon
• The hand spray is designed to acvate only when
users are entering the unit from one end. The
default trac direcon is shown in the previous
secon.
• The trac direcon can be changed if desired by
switching the two black wires in terminals I-00
and I-01 on the micro controller (see electrical
schemac for more informaon).
Fig. 7.1: Venturi DEMA Rocket Injector locaon
Fig. 7.2: Controller power switch
OFF ON
Fig. 7.3: Acvaon sensor locaons
NOTE: If the lter cartridge is empty, it may
take 10-20 acvaons of the hand spray
before the lter becomes saturated and the
pump primes.
FBHS Manual Page 8 of 23 Updated: 05/12/20
USER MANUAL: FBHS-MR
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
1. Make sure the drain valve is closed [Figure 8.1]
2. Turn the power switch to “ON” [Figure 8.2]
• If the batch tank is low or empty, it should
begin to ll.
• If the foot bath is low or empty, it will begin to
ll aer the batch tank is full.
3. Make sure the red handled air-shuto valve is
turned to “SUP”.
4. Once the foot bath and batch tank are full, the
user may step into the unit.
• The hand spray will acvate as soon as the
user steps into the unit, and will stop one
second aer they step o.
Operaon
NOTE: The hand spray is designed to acvate
only in one trac ow direcon [Figure 8.3].
Flow direcon can be altered if necessary (see
page 7 for more informaon).
Fig. 8.1: Drain valve open (le) to close (right)
Fig. 8.2: Controller power switch
OFF ON
Fig. 8.3: Sensor beam and trac direcon
Sensor
Beam
Trac
Direcon
FBHS Manual Page 9 of 23 Updated: 05/12/20
USER MANUAL: FBHS-MR
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Cleaning Instrucons
1. Turn the power switch to “OFF” [Figure 9.1].
2. Open the drain valve to drain the foot bath [Figure
9.1].
3. Use a cleaner that will not aack 304 stainless
steel or any of the materials listed in the unit
specicaons.
Use Case Chemical Type
Organic Soils Chlorinated Alkaline or Alkaline based
foaming cleaner
Mineral Buildup Acid based foaming cleaner
4. Avoid direct water spray around the control boxes
and wiring entering/exing the control boxes.
5. If necessary, remove the yellow walkway grate to
allow beer cleaning of the tub [Figure 9.3].
Cleaning Procedures
Fig. 9.3: Removing foot grate
Fig. 9.1: Controller power switch
OFF ON
Fig. 9.2: Drain valve closed (le) to open (right)
FBHS Manual Page 10 of 23 Updated: 05/12/20
USER MANUAL: FBHS-MR
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Notes:
The following maintenance procedures are
recommended for normal use. Units which see a high
amount of use should be inspected more frequently.
Weekly:
• Check unit for proper sensor and spray funcon.
• Ensure foot grate is secure
• Inspect nozzles for clogs and clean if necessary
• Verify oat switch is funconing properly.
• Check diluon rao.
Monthly:
• Check all fasteners to ensure they are ght.
• Ensure warning labels and decals are present
and in good condion.
• Inspect grate for wear or damage.
• Verify unit is level and
• Inspect electrical enclosure for signs of water
intrusion.
• Inspect sensors for damage.
• Inspect nozzles for damage or wear.
• Inspect electrical cords and plumbing for
damage.
Quarterly:
• Inspect structure for cracked welds or bent
components.
Annually:
• Replace lter (~50,000 acvaons)
Preventave Maintenance
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