Clarke CNG1C Manual de instalación y operación

OPERATING & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC1219 - ISS 2

AIR NAIL GUN

MODEL NO: CNG1C

PART NO: 3110390

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Nail Gun.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

Please keep these instructions in a safe place for future reference.

SPECIFICATIONS

Please note that the details and specifications contained herein are correct

at the time of going to print. However CLARKE International reserve the right to

change specifications at any time without prior notice.

Model Number CNG1C

Dimensions (L x W x H) 255 x 55 x 249 mm

Weight 1.4 kg

Air inlet connector 10mm quick fit

Min hose size 6mm (1/4”)

Max air pressure 116 psi (8 bar)

Operating Pressure 60-100 psi (84-7bar)

Air Consumption 0.47 cfm (average)

Nail size 18gauge/15-50mm

Magazine capacity 100

Sound Power Level (LwA dB) 101 dB(A)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

THE WORK ENVIRONMENT

1. ALWAYS keep the work area clean and tidy.

2. ALWAYS dress appropriately - Do not wear loose clothing or jewellery. Tie

long hair out of the way.

3. ALWAYS keep children and visitors away - Do not let children handle the

tool.

4. DO NOT operate the tool where there are flammable liquids or gases.

USE OF AIR POWERED TOOLS

1. ALWAYS stay alert and use common sense - do not operate the air tool

when you are tired or under the influence of alcohol, drugs or medication.

2. ALWAYS wear eye protection when using the tool - Eye protection must

provide protection from flying particles from the front and the side.

3. ALWAYS wear ear protection when using the air tool.

4. ALWAYS wear a good pair of industrial gloves.

5. DO NOT overreach - Keep proper footing and balance at all times.

6. NEVER use oxygen, CO2, combustible gases or any type of bottled gas as a

source of power for the tool.

7. DO NOT connect the air supply hose with your finger on the trigger.

8. DO NOT exceed the maximum recommended pressure for the tool.

9. ALWAYS check hoses for leaks or worn condition before use and ensure

that all connections are secure.

10. DO NOT use the tool for any other purpose than described in this manual.

11. ALWAYS keep the air supply hose away from heat, oil and sharp edges.

12. DO NOT fit the tool to any stand or clamping device that may damage it.

13. DO NOT carry out any alterations or modifications to the tool.

14. ALWAYS disconnect from the air supply when:

• Performing any maintenance.

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN

PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• The tool is not in use.

• The tool will be left unattended.

• Moving to another work area.

15. NEVER use the tool if it is defective or operating abnormally.

16. Avoid damaging the tool by applying excessive force.

17. ALWAYS maintain the tool with care. Keep it clean for the best and safest

performance.

18. Quick change couplings should not be located at the tool. They add

weight and could fail due to vibration.

19. DO NOT force or misuse the tool. It will do a better and safer job at the rate

for which it was designed.

20. NEVER carry the tool by the air supply hose.

21. NEVER carry the tool with your finger on the trigger.

22. When not in use disconnect the tool from the air supply and store in a dry

place out of the reach of children.

NAIL GUN SPECIFIC SAFETY

1. NEVER drive in nails at the edge of a work surface, as the edge could fail

and fly off, endangering yourself or others in the vicinity.

2. NEVER fire tool at an incline. It must be perpendicular to the work surface.

3. NEVER load the tool with nails BEFORE connecting to an air supply.

4. NEVER load the tool with the trigger depressed.

LIMITATIONS OF USE

This nail gun is suitable for use on materials such as:

• Soft wood, • Hardwood • MDF • Plywood • Hardboard

• Fibreboard • Corkboard • Flexible Plastics • Leather, • Fabrics

• PVC, Polythene sheet • Foam Rubber

This nail gun is NOT suitable for use on materials such as:

• Hard Laminates • Brittle Plastics • Metals (other than light foils)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

COMPRESSED AIR REQUIREMENTS

A typical air line layout is shown below. If an automatic in-line filter/regulator is

used it will keep the tool in good condition, but should be regularly checked

and topped up with oil. SAE 10 oil should be used and the lubricator adjusted

to approx 2 drops per minute.

Use only clean, dry, regulated compressed air as a power source.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF

COMPRESSORS AND COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

A build-up of moisture or oil in the air compressor will accelerate wear and

corrosion in the tool. ensure any moisture is drained from the compressor daily

and the inlet filter is kept clean.

If an unusually long air hose is required, (over 8 metres), the line pressure or the

hose inside diameter may need to be increased. The air hose must be rated at

least 150% of the maximum operating pressure of the air tool.

Never exceed the maximum operating pressure for the tool. It is

recommended that air pressure to this tool does not exceed 116 psi at the tool

when running. Higher pressures and unclean air will shorten the life of the tool

due to faster wear and is a possible safety hazard.

OVERVIEW

When opening the carton for the first time, check that all the items are present

and in good condition. Any damage or deficiency should be reported to your

CLARKE dealer immediately.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

BEFORE USE

NOTE: Ensure the compressor is turned off.

1. Remove the plastic blanking plug from the air inlet connection.

2. Pour 2-3 drops of CLARKE airline oil into the inlet port. This should be done

regardless of whether or not a lubricated air supply is to be used.

3. If required, connect an in-line mini oiler to the tool.

• A mini oiler helps to prolong the life of any air tool.

4. Connect a suitable hose or use the inlet connector supplied to connect

directly to the hose.

5. Connect the other end of the hose to the compressor.

• PTFE tape may be useful for sealing threaded connections.

6. Turn on the air supply and check for air leaks. Rectify any found.

7. If using a mini oiler, place a sheet of paper next the exhaust port and

squeeze the trigger for approximately 30 seconds. The oil volume is

correctly set when a light stain of oil can be seen on the paper. Excessive

oil should be avoided.

Your nail gun is now ready for use.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR

COMPRESSORS AND A COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ASSEMBLY AND OPERATION

Ensure the tool is not loaded, then,

with the air supply turned OFF,

connect the air line to the nailer at

the Quick Fit coupling.

With your fingers well away from the

trigger and the tool pointed away

from you and anyone in the vicinity,

depress the magazine catch, pull out

the magazine and load with

appropriate nails or staples as shown.

Push the magazine back until it locks

in position. Your nailer is now ready for

use.

Turn on the air supply and check for air leaks. If any are apparent, rectify

before proceeding. Ensure the operating pressure is set to between 4-7bar

(60-100psi), depending upon the size of nail used and type of material being

worked. The harder the material, and bigger the nail, the higher the pressure.

Hold the tool so that it is at right angles to the work. Lower it so that the Safety

Element contacts the work surface, and is forced upwards. This movement

releases the trigger, which may now be pulled, driving in the nail.

CLEARING A JAM

Should the gun jam, turn OFF the air supply and pull the trigger in order to

ensure the airline is not under pressure. Release the nose catch (A Fig. 1), and

clear the jammed nail from the within the nose. Secure the nose with the

catch, turn ON the air supply and proceed to use the nailer.

DISCONNECTING THE AIR SUPPLY

1. Do not disconnect the air hose until the supply is isolated at a shut-off

valve.

2. Once the pressure has been isolated, disconnect the air supply hose from

the air tool.

3. Shut down the compressor at the end of the work session.

STORAGE

If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of

CLARKE air line oil into the air inlet, and run the tool for 5 seconds in order to

lubricate the internal parts.

REVERSE

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

When not in use, disconnect from air supply, clean tool and store in a safe, dry

place. When storing, replace the blanking plug to the air inlet once the airline

is disconnected.

Avoid storing the tool where the temperature is below 0oC.

TROUBLESHOOTING

SYMPTOM PROBLEM SOLUTION

Tool runs weakly. Air

flows weakly from

exhaust.

1. Motor parts jammed

with gum/dirt.

2. Regulator in closed

position.

3. General airflow

blocked by dirt.

4.Worn or sticking

mechanism due to

lack of lubricant.

1. Examine the inlet air filter

for cleanliness and clean

if necessary.

2. Adjust regulator to open

position.

3. Drip air tool lubricating

oil into air inlet. Allow oil

to soak moving parts

before using.

Tool will not run. Air flows

freely from exhaust.

1. Motor vanes stuck

due to buildup of

foreign material.

1. Disconnect air supply

and rotate tool assembly

manually.

2. Try operating tool in

short bursts.

3. Drip a few drops of air

tool lubricating oil into air

inlet to soak moving

parts.

Tool will not shut off. 1. Throttle O-rings

damaged or ill-fitting

in seat.

1. Return to CLARKE dealer

for repair.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

MAINTENANCE

DAILY

1. Before use, drain water from the air tank, air line and compressor.

2. If no line lubricator or mini oiler is used, ensure that oil is applied to the tool

on a daily basis through the air inlet connection. Run a few drops of oil

through the tool before use. It may be entered into the tool air inlet,

(ensuring the strainer is clear), or into the hose at the nearest connection to

the air supply. Then operate the tool.

3. This procedure should be repeated after every two to three hours of use or

at the start of the working day.

4. Keep the body of the tool clean and free from debris.

WEEKLY

1. Check the air inlet screen filter for blockage and clean if necessary.

CLEANING

1. Grit or gum deposits inside the tool may also reduce its efficiency.

2. After extensive use, remove the inlet screen filter and flush out the

mechanism with gum solvent oil or an equal mixture of CLARKE air-line oil

and paraffin. Allow to dry before use.

SERVICE AND REPAIR

1. If the tool runs erratically or becomes inefficient although the air supply is in

good order, it may be necessary to dismantle the air motor and replace

any worn or damaged parts. Such servicing and repair work should be

carried out by a qualified service technician.

2. If the tool still runs erratically or becomes inefficient, and the air supply is of

good quality, it may be necessary to dismantle the air motor and replace

worn or damaged parts.

3. You may prefer to take the tool to your CLARKE dealer if internal

maintenance is required.

WARNING: MAKE SURE THAT THE AIR TOOL IS DISCONNECTED FROM THE

AIR SUPPLY BEFORE STARTING ANY CLEANING OR MAINTENANCE.

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