Clarke SHHHAIR 100/24 Manual de instrucciones

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC1220 - rev 7

SILENT AIR COMPRESSOR

MODEL NO: SHHHAIR 100/24,100/50,150/100

PART NO: 2320880, 2320885 & 2320890

INTRODUCTION

Thank you for purchasing this Air Compressor.

Before attempting to operate the machine, it is essential that you read this

manual thoroughly and carefully follow all instructions given. In doing so you

will ensure the safety of yourself and that of others around you, and you can

also look forward to the product giving you long and satisfactory service.

SPECIFICATION

Please note that the details and specifications contained herein are correct

at the time of going to print.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt as proof of

purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission. This guarantee does not effect your

statutory rights.

Model 100/24 100/50 150/100

Power supply 230 V/ 50 Hz

Dimensions (LxHxW)mm 650 x 550 x 360 860x750x400 1150x630x450

Weight 48 kg 60kg 86kg

Receiver capacity 24L 50L 100L

Compressor oil 500ml synthetic oil

Max working pressure 8 Bar/116 psi

Max flow rate@100 psi 70 L/min 70 L/min 105 L/min

Sound power level 42 dBA 42 dBA 43 dBA

Duty cycle 50% (15mins on/15 minutes off)

GENERAL SAFETY WARNINGS

WORK AREA

1. Keep the work area clean and well lit. Floors should always be kept clear.

Cluttered or dark areas invite accidents.

2. Keep children and bystanders away while operating a power tool.

Distractions can cause loss of control.

3. The compressor should only be used in areas with adequate ventilation

and should not be exposed to heat or used near flammable substances

PERSONAL SAFETY

1. ALWAYS stay alert, watch what you are doing and use common sense

when operating the compressor. Do not use the compressor while you are

tired or under the influence of medication, drugs or alcohol. A moment of

inattention can result in personal injury.

2. ALWAYS use eye protection when operating compressed air equipment,

and ensure that others in the work area are protected from flying particles

from the front and from the side.

3. ALWAYS protect yourself against electric shock. Never operate the

compressor in wet or damp locations.

4. NEVER over-reach. Keep your proper footing and balance at all times to

enable better control of the compressor in unexpected situations.

5. NEVER attempt any complex repairs yourself. If you have a technical

problem contact your local dealer.

6. ALWAYS store the compressor out of reach of children.

7. ALWAYS protect your hearing. Ear protection should be worn when

operating this compressor and it’s associated power tools.

8. NEVER direct the air stream at people or animals, as injury may result.

Compressed air can cause soft tissue damage and propel dirt and other

particles at high speed.

9. NEVER insert your fingers or other objects inside the motor housing. Never

operate the compressor without the cover in place.

WARNING: WHEN USING ELECTRICAL TOOLS, BASIC SAFETY

PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF

FIRE, ELECTRIC SHOCK AND PERSONAL INJURY

WARNING: READ ALL THESE INSTRUCTIONS BEFORE ATTEMPTING TO

OPERATE THIS PRODUCT AND KEEP THESE INSTRUCTIONS IN A SAFE PLACE.

GENERAL MACHINE USE AND CARE

1. Prior to use, all operators should become familiar with the instructions in this

booklet especially the ON/OFF switch for emergency stopping.

2. ALWAYS maintain the compressor with care and keep it clean for best /

safest performance.

3. NEVER use this compressor if any part is damaged. Have it inspected and

repaired by your dealer.

4. NEVER attempt to modify the air compressor, tank, fittings or attachments in

any way. Doing so will invalidate the guarantee and could result in

personal injury.

5. NEVER abuse the power cable. Never pull on the cable when removing the

plug from the socket, or lift the compressor by the power cable.

6. ONLY use extension leads that are of an appropriate power rating and

suitable for the work environment. Extension leads must have an earth

connection. Inspect the extension lead regularly and replace if damaged.

7. ONLY USE RECOMMENDED PARTS: To avoid the risk of bursting, only hoses

with a rated pressure of 10 bar, or more should be used. Never attempt to

repair damaged hoses.

8. NEVER abuse the compressor by standing on it.

AIRLINE HOSES

1. ALWAYS ensure that equipment or power tools used in conjunction with the

compressor have a safe working pressure exceeding that of the machine.

2. ALWAYS keep the air hose away from any attached power tools and

ensure that the operator is not restricted by the length of the hose.

3. ALWAYS take care when a long air hose is required in the work area as it

presents a trip hazard. Coil the hose away as soon as the job is finished.

4. ALWAYS avoid kinking or trapping the air hose. Always replace faulty hoses

and never attempt a repair if a leak is detected.

5. NEVER abuse hoses or connectors. NEVER carry an air tool by the hose, or

yank it to disconnect from the air supply. Keep hoses away from heat, oil

and sharp edges. Check hoses for leaks or worn condition before use and

ensure that all connections are secure.

6. ALWAYS ensure that the air supply is turned off at the machine outlet and

any air pressure vented from within the compressor and any attached

equipment when disconnecting air hoses or other equipment.

AIR COMPRESSOR SAFETY INSTRUCTIONS

1. ONLY USE WITHIN THE RECOMMENDED OPERATING TEMPERATURE RANGE:

This compressor should only be used in an ambient temperature of

between +5OC and +40OC (never at or below freezing temperatures).

2. NEVER USE AN AIR COMPRESSOR WHICH APPEARS DEFECTIVE OR IS

OPERATING ABNORMALLY: If the compressor operates unusually or makes

strange noises, switch off immediately and purge the air reservoir. Arrange

repairs with your nearest dealer.

3. BREATHING QUALITY AIR: This compressor should not be used to supply

breathing quality air.

4. SAFETY VALVE: Never remove or attempt to adjust the safety valve. The

maximum pressure is factory set. Keep the safety valve free from paint and

other accumulations.

5. AVOID UNINTENTIONAL STARTING: Do not move the compressor when it is

connected to the mains power supply.

6. BEFORE EACH USE CHECK THE COMPRESSOR AND HOSE FOR DAMAGED

PARTS: Never use the compressor if it has been damaged in any way. Have

the compressor repaired by a qualified service engineer. Do not use the

compressor if the On/Off switch does not operate correctly.

7. KEEP THE MOTOR AIR VENTS CLEAR: Keep the motor vents clear and free

from dust. Wipe regularly to maintain an adequate supply of clean air.

Avoid using in dusty conditions.

8. OPERATE THE COMPRESSOR AT THE CORRECT VOLTAGE: Make sure that the

mains supply voltage is the same as the voltage shown on the label.

9. ALWAYS adjust the pressure regulator to the recommended setting for the

particular spray gun or air tool being used.

10. When using the compressor for painting:

•DO NOT work in enclosed areas or near naked flames.

• Ensure that the area in which you are working has good ventilation.

• Protect your nose and mouth with a suitable face mask.

•ALWAYS check the safety data sheets for substances being sprayed &

ensure manufacturer’s instructions are followed.

11. DO NOT USE THIS COMPRESSOR TO INFLATE SMALL, LOW-PRESSURE OBJECTS:

Items such as children's toys or footballs can explode if over-inflated.

12. NEVER STOP THE COMPRESSOR BY REMOVING THE PLUG OR SWITCHING OFF

AT THE MAINS SUPPLY: Always use the On/Off switch on the compressor.

ELECTRICAL CONNECTIONS

Before switching the product on, make sure that the voltage of your electricity supply is

the same as that indicated on the rating plate. This product is designed to operate on

230VAC 50Hz. Connecting it to any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change the

fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or

damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to

damage, it should be cut off and a replacement fitted, following the wiring instructions

shown below. The old plug must be disposed of safely, as insertion into a mains socket

could cause an electrical hazard.

If the colours of the wires in the power cable of this product do not correspond

with the markings on the terminals of your plug, proceed as follows.

•TheBlue wire must be connected to the terminal marked Nor

coloured Black.

•TheBrown wire must be connected to the terminal marked Lor

coloured Red.

•TheYellow and Green wire must be connected to the terminal

marked E or or coloured Green.

We strongly recommend that this machine is connected to the mains supply

via a Residual Current Device (RCD). If in any doubt, consult a qualified

electrician. DO NOT attempt any repairs yourself.

WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE

MAINS SUPPLY.

WARNING! THE WIRES IN THE POWER CABLE OF THIS PRODUCT

ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:

BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN =

EARTH

Plug must be BS1363/A approved.

Always fit a 13 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Earth

(Green and Yellow)

PREPARING FOR USE

Before connecting your compressor

to the mains supply, check the

following:-

• Firstly, ensure the compressor is

on level ground. Do not allow it

to run if it is standing on an

incline.

• Check also that the mains

voltage corresponds with that

shown on the data label on the

side of the compressor.

• The ON/OFF switch is in the OFF position.

ADDING OIL

The compressor is supplied without

any oil inside.

1. Make sure that the oil level is half

way up the oil sight glass.

2. If not, remove the oil cap and top

up the reservoir.

• Only use Clarke synthetic

compressor oil, available from

your Clarke dealer (Part No.

3050795).

SWITCHING THE AIR COMPRESSOR ON

1. To start the compressor, turn the

ON/OFF switch to the ‘I’ (ON)

position - the motor should start

immediately.

NOTE: If the motor fails to start

immediately, the air receiver

may already be full of air.

Check the tank pressure

gauge (shown on the right).

If you release air, by opening

the air outlet tap, the motor

will start automatically once

the cut-in pressure is

reached.

2. Allow the compressor to run for 10

- 15 seconds, with the air outlet

tap, (A) open.

• This will distribute the lubricating

oil.

3. Close the outlet tap and connect

a suitable air hose to the filter/

regulator outlet (B). Connect the

other end to the equipment to be

used.

4. Check the safety valve by pulling

on the ring shown, air should hiss

out when pulled.

5. Adjust the pressure regulator.

• To do this, lift the pressure regulator knob (C), and turn it clockwise to

increase the pressure, anticlockwise to decrease the pressure. The

pressure is shown on the outlet gauge (D).

• To lock the pressure regulator knob, push the pressure regulator knob

down until it clicks into place.

IMPORTANT: Always refer to the accessory manufacturers

recommendations for optimum operating pressures for their equipment.

6. With operating pressure set, open the air outlet tap.

NOTE: If the machine pumps continuously without cutting out then the

compressor is too small for the application/tool being used, and

damage may result. Consult your Clarke dealer.

NOTE: DO NOT exceed the duty cycle for the machine (see

Specifications).

SHUTTING DOWN THE COMPRESSOR

1. To shut off the compressor, simply turn the ON/OFF switch to the O (OFF)

position.

2. Close the air outlet tap and trigger the equipment (spray gun, air tool etc,

to release air from the air hose before disconnecting the hose from the

machine.

3. Before transporting your compressor or when leaving overnight, expel all

air from the receiver by opening the vent valve and drain the reservoir.

DRAINING THE RESERVOIR

1. Pressurise the reservoir slightly and

then turn the compressor off.

2. Attach the small hose supplied to

the vent valve as shown.

3. Take the compressor to the sink

and place the free end of the

small hose in the sink.

4. Slowly open the vent valve.

5. When the reservoir has been

drained, re-tighten the vent valve and remove the hose.

DRAINING THE AIR OUTLET FILTER

1. Drain any liquid that may have

accumulated in the air filter

chamber, by first twisting and then

pushing the valve (E) upwards.

Valve (E)

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