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GROUP TAB LOCATOR

Introduction

0Lubrication & Maintenance

2Suspension

3Differential & Driveline

5Brakes

6Clutch

7Cooling

8A Audio/Video

8B Chime/Buzzer

8E Electronic Control Modules

8F Engine Systems

8G Heated Systems

8H Horn

8I Ignition Control

8J Instrument Cluster

8L Lamps

8M Message Systems

8N Power Systems

8O Restraints

8P Speed Control

8Q Vehicle Theft Security

8R Wipers/Washers

8W Wiring

9Engine

11 Exhaust System

13 Frame & Bumpers

14 Fuel System

19 Steering

21 Transmission

22 Tires/Wheels

23 Body

24 Heating & Air Conditioning

25 Emissions Control

Component and System Index

DTC Index

Service Manual Comment Forms (Rear of Manual)

INTRODUCTION

TABLE OF CONTENTS

page page

VEHICLE IDENTIFICATION NUMBER

DESCRIPTION ..........................1

VEHICLE SAFETY CERTIFICATION LABEL

DESCRIPTION ..........................2

VECI LABEL

DESCRIPTION ..........................2

INTERNATIONAL SYMBOLS

DESCRIPTION ..........................3

FASTENER IDENTIFICATION

DESCRIPTION ..........................3

FASTENER USAGE

DESCRIPTION

FASTENER USAGE .....................6

THREADED HOLE REPAIR ...............6

METRIC SYSTEM

DESCRIPTION ..........................6

TORQUE REFERENCES

DESCRIPTION ..........................8

VEHICLE IDENTIFICATION NUMBER

DESCRIPTION

The Vehicle Identification Number (VIN) is located on the upper left corner of the dash panel, inside the windshield

opening. The VIN consists of 17 characters in a combination of letters and numbers that provide specific information

about the vehicle. Refer to the VIN Code Breakdown table for decoding information.

CROSSFIRE VIN CODE BREAKDOWN

POSITION INTERPRETATION CODE = DESCRIPTION

1 Country of Origin 1 = Manufactured By DaimlerChrysler Corporation

2 Make C = Chrysler

3 Vehicle Type 3 = Passenger Car

4 Other A = Restraint System Active Front And Side Air Bags

5 Car Line N = Crossfire (LHD)

P = Crossfire (RHD)

6 Series 6 = “S” Series

6 - International Transmission C = 6 Speed Manual (DED)

E = 5 Speed Automatic (DGU)

7 Body Style 9 = Specialty Coupe

8 Engines L = 3.2L V6 SOHC 18 Valve

N = 3.2L V6 Supercharged

9 Check Digit See explanation in this section

10 Model Year 5 = Model Year

11 Plant X = Osnabruck Germany

12 through 17 Sequence Number 6 Digit Sequential Number Assigned By Assembly Plant.

ZH INTRODUCTION 1

VEHICLE SAFETY CERTIFICATION LABEL

DESCRIPTION

A vehicle safety certification label is attached to every

DaimlerChrysler Corporation vehicle. The label certi-

fies that the vehicle conforms to all applicable Federal

Motor Vehicle Safety Standards. The label is located

on the driver door shut-face.

All communications or inquiries regarding the vehicle

should include the Date of Manufacture, and the Vehi-

cle Identification Number.

The Vehicle Safety Certification label contains the fol-

lowing:

•Vehicle Identification Number (VIN)

•Date of Manufacture (month and year)

•Gross Vehicle Weight Rating (GVWR)

•Gross Axle Weight Rating (GAWR) Front

•Gross Axle Weight Rating (GAWR) Rear

•Month Day Hour (MDH)

VECI LABEL

DESCRIPTION

All models are equipped with a Vehicle Emission Con-

trol Information (VECI) Label. DaimlerChrysler Corpo-

ration permanently attaches the label in the engine

compartment. It cannot be removed without defacing

the information and destroying the label. The label

contains the vehicle’s emission specifications and vac-

uum hose routings. All hoses must be connected and

routed according to the label.

The VECI label contains the following:

•Engine family and displacement

•Evaporative family

•Emission control system schematic

•Certification application

•Spark plug type and gap

2 INTRODUCTION ZH

INTERNATIONAL SYMBOLS

DESCRIPTION

The graphic symbols illustrated in the following International Control and Display Symbols Chart are used to identify

various instrument controls. The symbols correspond to the controls and displays that are located on the instrument

panel.

FASTENER IDENTIFICATION

DESCRIPTION

The SAE bolt strength grades range from grade 2 to grade 8. The higher the grade number, the greater the bolt

strength. Identification is determined by the line marks on the top of each bolt head. The actual bolt strength grade

corresponds to the number of line marks plus 2. The most commonly used metric bolt strength classes are 9.8 and

10.9. The metric strength class identification number is imprinted on the head of the bolt. The higher the class

number, the greater the bolt strength. Some metric nuts are imprinted with a single-digit strength class on the nut

face. Refer to the Fastener Identification and Fastener Strength Charts.

ZH INTRODUCTION 3

4 INTRODUCTION ZH

ZH INTRODUCTION 5

FASTENER USAGE

DESCRIPTION

FASTENER USAGE

WARNING: USE OF AN INCORRECT FASTENER MAY RESULT IN COMPONENT DAMAGE OR PERSONAL

INJURY.

Fasteners and torque specifications references in this Service Manual are identified in metric and SAE format.

During any maintenance or repair procedures, it is important to salvage all fasteners (nuts, bolts, etc.) for reassem-

bly. If the fastener is not salvageable, a fastener of equivalent specification must be used.

THREADED HOLE REPAIR

Most stripped threaded holes can be repaired using a HelicoilT. Follow the vehicle or HelicoilTrecommendations for

application and repair procedures.

METRIC SYSTEM

DESCRIPTION

The metric system is based on quantities of one, ten, one hundred, one thousand and one million.

The following chart will assist in converting metric units to equivalent English and SAE units, or vise versa.

CONVERSION FORMULAS AND EQUIVALENT VALUES

MULTIPLY BY TO GET MULTIPLY BY TO GET

in-lbs x 0.11298 = Newton Meters (N·m) N·m x 8.851 = in-lbs

ft-lbs x 1.3558 = Newton Meters (N·m) N·m x 0.7376 = ft-lbs

Inches Hg (60° F) x 3.377 = Kilopascals (kPa) kPa x 0.2961 = Inches Hg

psi x 6.895 = Kilopascals (kPa) kPa x 0.145 = psi

Inches x 25.4 = Millimeters (mm) mm x 0.03937 = Inches

Feet x 0.3048 = Meters (M) M x 3.281 = Feet

Yards x 0.9144 = Meters M x 1.0936 = Yards

mph x 1.6093 = Kilometers/Hr. (Km/h) Km/h x 0.6214 = mph

Feet/Sec x 0.3048 = Meters/Sec (M/S) M/S x 3.281 = Feet/Sec

mph x 0.4470 = Meters/Sec (M/S) M/S x 2.237 = mph

Kilometers/Hr. (Km/h) x 0.27778 = Meters/Sec (M/S) M/S x 3.600 Kilometers/Hr.

(Km/h)

COMMON METRIC EQUIVALENTS

1 inch = 25 Millimeters 1 Cubic Inch = 16 Cubic Centimeters

1 Foot = 0.3 Meter 1 Cubic Foot = 0.03 Cubic Meter

1 Yard = 0.9 Meter 1 Cubic Yard = 0.8 Cubic Meter

1 Mile = 1.6 Kilometers

Refer to the Metric Conversion Chart to convert torque values listed in metric Newton- meters (N·m). Also, use the

chart to convert between millimeters (mm) and inches (in.).

6 INTRODUCTION ZH

ZH INTRODUCTION 7

TORQUE REFERENCES

DESCRIPTION

Individual torque charts appear within many of the groups. Refer to the Standard Torque Specifications Chart for

torque references not listed in the individual torque charts.

8 INTRODUCTION ZH