ChipBLASTER STANDARD UNIT D30-80-1 Guía de configuración
P/N: MAN-D3001
ChipBLASTER, Inc.
D30-80-1
FIXED VOLUME MODELS
HIGH PRESSURE / HIGH VOLUME COOLANT DELIVERY SYSTEM
STANDARD AND
CERTIFIED
STATEMENT NUMBER 00-10-005
INSTALLATION, OPERATION and SERVICE
MANUAL
ChipBLASTER, Inc.
13605 South Mosiertown Road
Meadville, PA 16335
USA
www.chipblaster.com
Telephone 814-724-6278
Fax 814-724-6287
For your records please list serial number from nameplate ______________ REV K
ChipBLASTER Inc
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REVISION RECORD
REVISION DATE PERSON DESCRIPTION OF CHANGE
A 02 MAR 2006 WPA NEW RELEASE
B 17MAR06 JRG ADDED MORI CABLES
C 31 MAR 2006 WPA DWG REV SECT 21.0.
D 5 APR. 06 R.B. DWG. REV. PAGE 42
E 19 MAY 2006 R.B. ADDED PAGE 25 (CHECKING
OIL USING SIGHT GAUGE)
F 10 JULY 2006 RRW ADDED DAEWOO INTERFACE
G 8 JAN. 2007 R.B. REVISED SHIP LOOSE ITEMS
PAGE 59.
H 18JUN07 JRG ADDED KIWA CABLE
J 21JUN07 JRG ADDED LOW PRESSURE
OPTION
K 11JAN08 TD ADDED AIR PURGE
PROCEDURE
ChipBLASTER Inc
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GENERAL:
This manual covers the following ChipBLASTER model:
D30-80-1 - STANDARD UNIT (60Hz)
For the model number of your unit refer to the data nameplate located on
the enclosure door.
DATA NAME PLATE
UNIT MODEL NUMBER UNIT SERIAL NUMBER
ChipBLASTER Inc
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GENERAL:
This manual covers the following ChipBLASTER model:
D30-80-1 - CE CERTIFIED UNIT (50Hz)
For the model number of your unit refer to the data nameplate located on
the enclosure door.
DATA NAME PLATE
UNIT MODEL NUMBER
UNIT SERIAL NUMBER
ChipBLASTER Inc
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1.0. GENERAL WARNINGS:
Thank you for purchasing a ChipBLASTER high-pressure coolant system.
For reliable, safe and long term operation of your ChipBLASTER:
Machine must be installed and connected to electric service per the installation
portion of this manual.
All persons who will be operating and maintaining this machine must read and
understand this manual.
DO NOT AT ANY TIME USE FLAMMABLE OR EXPLOSIVE FLUIDS IN OR
NEAR MACHINE.
DO NOT STAND ON MOTORS, SUPPORTS, or JUNCTION BOXES WHILE
WORKING ON THE ChipBLASTER.
REFER TO SECTION 4.1. FOR EXPLANATION OF MARKINGS
1.0
ChipBLASTER Inc
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2.0. Table of Contents:
General (Standard Unit) Page 3
General (CE Certified Unit) Page 4
General warnings Section 1.0 Page 5
Table of contents Section 2.0 Page 6
Specifications Section 3.0 Page 8
Safety precautions Section 4.0 Page 9
Explanation of markings Section 4.1 Page 9
Storage Section 5.0 Page 14
Moving machine Section 6.0 Page 14
Placing a ChipBLASTER Section 7.0 Page 15
Mechanical installation Section 8.0 Page 16
Electrical installation Section 9.0 Page 17
Power Interface Section 9.1 Page 17
Control Interface Section 9.2 Page 17
Start up Section 10.0 Page 18
Air Purge Procedure Section 11.0 Page 19
Operation Section 12.0 Page 20
Electrical operation Section 12.1 Page 20
Coolant flow Section 12.2 Page 20
Coolant flow Diagram (Figure 1) Section 12.2 Page 21
Alarms Section 13.0 Page 22
Preventive maintenance Section 14.0 Page 22
Schedule (Figure 2) Section 14.1 Page 23
High pressure pump – Check oil - Dipstick Section 14.2 Page 24
High pressure pump – Check oil – Sight gauge
Section 14.2 Page 25
High-pressure pump –
Oil change procedure Section 14.3 Page 26
High pressure pump – Check belt Section 14.4 Page 29
High-pressure pump – Check for leaks Section 14.5 Page 29
High-pressure pump – Rebuild Section 14.6 Page 29
Return (Transfer) Pump – Check for leaks Section 14.9 Page 29
Cartridge filter – Check pressure gauge Section 14.12 Page 29
Filter change procedure – General Warnings Section 14.13 Page 30
Dual manual change filter (shutdown) Section 14.14 Page 30
Dual manual change filter (operating) Section 14.15 Page 31
Filter Replacement form Section 14.16 Page 32
Filter assemblies – Check for leaks Section 14.17 Page 33
Filter assemblies – Cleaning Section 14.18 Page 33
Pump mounting bolts – Check Section 14.27 Page 33
Return pump - Check flow rate Section 14.29 Page 33
ChipBLASTER Inc
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2.0. Table of Contents (Cont.):
Return pump - Check for leaks Section 14.30 Page 33
Return pump - Check inlet and outlet Section 14.31 Page 33
Troubleshooting Section 15.0 Page 34
Troubleshooting flow chart (Figure 3) Section 15.1 Page 35
Pressure adjustment procedure Section 16.0 Page 36
High pressure pump replacement Section 17.0 Page 37
Belt installation Section 18.0 Page 38
Deflection force chart Section 18.5 Page 40
System contamination purging procedure Section 19.0 Page 41
Electrical drawings Section 20.0 Page 43
Mori Seiki Power Interface Section 20.0 Page 51
Mori Seiki Control Interface Section 20.0 Page 52
Daewoo/Doosan Interface Section 20.0 Page 53
Kiwa Interface Section 20.0 Page 54
Schematic piping drawing Section 21.0 Page 59
Mechanical assembly Section 22.0 Page 60
Gauge Panel – Top Section 22.1 Page 60
Control Panel – Front Section 22.2 Page 61
Control Panel – Inside Enclosure Section 22.3 Page 62
Sub Plate Elevation – Left Side Section 22.4 Page 63
Sub Plate Elevation – Right Side Section 22.5 Page 64
Manifold block assembly Section 22.6 Page 65
Filter Assembly Section 22.7 Page 66
Ship Loose Items Section 22.8 Page 67
Spare Parts Section 22.13 Page 68
Footprint drawing Section 23.0 Page 69
Warranty Section 24.0 Page 70
Warranty (limited) – New equipment Section 24.1 Page 70
Warranty (limited) – Used equipment Section 24.2 Page 72
Warranty (limited) – Retrofits Section 24.3 Page 74
Warranty claim form Section 24.4 Page 76
Warranty registration card Section 24.5 Page 77
Warranty validation card Section 24.6 Page 78
Optional Equipment Section 27.0 Page 79
Machine Sump Standpipe Assembly Section 27.1 Page 79
Supplement Data Section 28.0 Page 80
1000 PSI orifice chart Section 28.1 Page 80
2.0
ChipBLASTER Inc
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3.0. SPECIFICATIONS:
FCC REGULATIONS:
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation.
**All specifications, instruction, pictures, and illustrations in this manual are believed to be
accurate and may contain ChipBLASTER Inc. proprietary information, which is privileged,
confidential, or subject to copyright / patent belonging to ChipBLASTER Inc.. This manual is
intended for the operation and maintenance of your ChipBLASTER unit. You are hereby notified
that any dissemination, distribution, copying, or action taken in regard to the content of this
manual is strictly prohibited and may be unlawful. ChipBLASTER Inc. also reserves the right to
change the contents of this manual without notice. If you have any questions please contact
ChipBLASTER Inc. at (814) 724-6278.
3.0
ChipBLASTER Inc
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4.0. SAFETY PRECAUTIONS:
The items described in these instructions are very important, so that you can use
the ChipBLASTER safely, prevent injury to yourself and other people around you as well
as prevent damage to property in the area. Thoroughly familiarize yourself with the
symbols and indications shown below and then continue to read the manual. Make sure
that you observe all warnings given.
4.1. EXPLANATION of MARKINGS:
Symbols Meaning of Symbols
DANGER
Indicates that error in operation may lead to death or serious injury.
WARNING
Indicates that error in operation may lead to injury (*1) to people or that
these errors may cause damage to physical property. (*2)
*(1) Such things as injury, burns or shock that will require
hospitalization or long periods of outpatient treatment.
*(2) Physical property damage refers to wide-ranging damage to
assets and materials.
Prohibited
Indicates prohibition (Don’t do it).
What is prohibited will be described in or near the symbol in either text
or picture form.
!
4.0-4.1
ChipBLASTER Inc
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4.1. EXPLANATION of MARKINGS (Cont.):
Symbols (Cont.) Meaning of Symbols
Mandatory
Indicates something mandatory (must be done).
What is mandatory will be described in or near the symbol in either text or
picture form.
PINCH POINT
Any point where lids or covers may pinch fingers.
Exercise caution when closing lids or covers. (Oil skimmer cover).
CUTTING HAZARD
Any point where exposed fan blades may cause a cutting hazard to fingers
when guard or inlet hose is not in place. Do not operate without guard or
inlet hose in place. (Inlet to MistBLASTER).
PINCH POINT
Any point where fingers may be pinched by the motion of a belt.
Do not operate with guard or cover open. (Oil skimmer).
LIFTING HAZARD
Use caution when lifting filter bags from filter housing. Bags may be
heavy depending on the material being machined.
!
4.1
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