Chicago Pneumatic Auto Feed Drills & Tappers Manual de usuario

Chicago

Pneumatic

Auto Feed Drills & TappersAuto Feed Drills & Tappers

AFD Features

Integral belt tensioner on

AFDE and AFTE models

lModular components for flexibility of

speedandfunction

lSimple interfaces for communicating to

otherequipment

lControloptionsincludingpeckfeed,dwell

andskipfeed

Desoutter Auto Feed Drill and Tapper Features

Rigid cast aluminium housing

Motor Powers up to 2.2kW(3.OHP)

Optional hydraulic control unit for fine

feed control and reduction of ‘break

through’ force

New crosshead design providing high

torque resistance

Front of tools

sealed to IP64**

** AFD415, AFDE400/410 and AFDE600/610/62O tools only

Heavy duty belts and pulleys on AFDE

and AFTE models.

Modular Control Block Options

A1 - Full Feature Block

lPneumatic signal ports for stop, start and

cycle complete

lFacility for using proximity switches to

sense depth and datum positions

lControl of feed and retract speed

A6 - Simple Control Block

lForward and retract port for control via

remote valves

lFacility for using proximity switches to

sense depth and datum positions

Interchangeable modular output spindles including

multiple spindle and tapping heads

Dynamic thrusts up to 2670N (600lbf)

General Information

lAll performance data is obtained at a line pressure of 6.3±0.15 bar in accordance with ISO2787 (1984).

lAll speeds are nominal.

lPerformance data is subject to alteration without prior notice.

lUnless stated otherwise dimensions are in mm.

lAll imperial dimensions and performance data have been calculated from the measured metric values.

lSound levels are ±2dB(A) measured using CAGI-PNEUROP test code.

lBefore using an AFD always refer to the operating and warning instructions supplied with the tool.

lFor AFD models maximum power is achieved at 50% of no load speed.

AFD Applications Ease of Incorporation into Machine or Process

lExtensiverangeofmountingclamps

lControlinterfacestolinkAFD(E)tootherequipmentthroughpneumaticsorelectrically

lSinglesignalrequiredforAFD(E)toperformcycle

lOutputsignalsatdatumanddepth

lElectricmotormountingon200,400and600seriescanberotatedthrough180º

Modular Design

lFlexibilityofunitfunctionandspeed

lCommoncomponentsindifferingmodelsreducinginventory

lMultiplespindleheadoptions

lDrillandtappingoptionsforallmodels

Model Codes

Model Type

Pneumatic Feed and Drive

AFD205, AFD215 0.22kW (0.29HP)

AFD415 0.38kW (0.50HP)

AFD/AFT60 0.52kW (0.70HP)

Pneumatic Feed, Electric Drive

AFDE200 0.25kW (0.33HP)

AFDE400, AFDE600 0.33kW (0.40HP)

AFDE410, AFDE610 0.75kW (1.00HP)

AFDE620 1.10kW (1.50HP)

AFDE700 1.50kW (2.00HP)

AFDE710 2.20kW (3.00HP)

Electric Feed and Drive via Leadscrew

AFTE270 0.18kW (0.24HP)

AFTE470 0.38kW (0.50HP)

AFTE480 0.75kW (1.00HP)

Output Spindle**

Output spindle to be supplied.

Control Block

A1 – Full feature type* – Automatic cycle

A6 – Simple type** – Remote cycle control

A7 – Leadscrew type – PNP

A8 – Leadscrew type – NPN

No Load Speed

The free output speed of the drill or tapper

with no drilling or tapping load applied.

*Not required on AFTE models.

** Does not apply for AFD60 and AFT60.

How to Order

AFDE400AFDE400 28502850 A1A1 B24B24

Model CodeModel Code No Load SpeedNo Load Speed Control BlockControl Block Output SpindleOutput Spindle

————

lOptionsofcompactAFD205orlongstrokeAFD215

lHighthrust/sizeratio

lCapacityupto5mm(3/16”)inaluminium

lModularoutputspindles

Drilling Pneumatic Drive AFD205/ AFD215 pneumatic drive

TOOLTYPE POWER THRUST STROKE WEIGHT

HP N mm kg

SPEED 650,1000,2700,4350,10000,18700

AFD205 0.30 400 50 3.9

AFD215 0.30 400 90 4.2

AFD60 pneumatic drive

lHeavydutypneumaticunit

lChuck supplied fitted to tool, 10mm (3/8”) for 1600-4300rpm and 13mm (1 / 2”) for

550-1000rpm

lFullfeaturecontrolblockfittedasstandard

lCapacityupto16mm(5/8”)inaluminium,12mm(1/2")inmildsteel

TOOLTYPE POWER THRUST STROKE WEIGHT

HP N mm kg

AFD60 0.70 1200 95 8.1

SPEED 550,700,1000,1600,2100,3000,4300

AFD415 pneumatic drive

lCompactunitdesign

lLongworkingstrokeof100mm(3.94”)

lSpindlesealedtoIP64standard

lCapacityupto8mm(5/16”)inmildsteel,10mm(3/8”)inaluminium

lModularoutputspindles

AFD415 0.51 706 100 6.2

SPEED 490,790,1250,2100,3400,5400,7000,18000

TOOLTYPE POWER THRUST STROKE WEIGHT

HP N mm kg

What is an AFD?

A wide range of accessories allow the tools to be configured to suit the application and

include mounting clamps, output spindles, multiple spindle heads and various control

optionsforinterfacingwithPLC’sorpneumatics.

lAFD/AFT – Pneumatic Feed and Drive

lAFDE – Pneumatic Feed with Electric Drive

lAFTE – Electric Drive and Feed via a Leadscrew

TheDesoutterrangeofAutoFeedDrillsandTappersarefixturemountedtoolscombining

linearfeedandrotationformachiningandtappingoperations.

Thereare3basicmodeltypes:

AFDE600 0.44 1557 100 17.4

AFDE610 1.00 1557 100 18.4

AFDE620 1.47 1557 100 22

TOOLTYPE POWER THRUST STROKE WEIGHT

HP N mm kg

TOOLTYPE POWER THRUST STROKE WEIGHT

HP N mm kg

TOOLTYPE POWER THRUST STROKE WEIGHT

HP N mm kg

lCompactunitsize

lHighspeedoptionsupto22400rpm@50Hz,26900rpm@60HzwithK42output

lCapacityupto5mm(3/16”)inaluminium

lModularoutputspindles

Drilling Electric Drive AFDE200 electric drive

AFDE200 0.34 320 90 10.1

SPEED 850,1200,2350,2850,3750,4600,5250,8000,10000

lComprehensivespeedrange330-10000rpm@50Hz,400-11900rpm@60Hz

l0.33kW(0.44HP)and0.75kW(1.00HP)options

lCapacityupto10mm(3/8”)inaluminiumor8mm(5/16”)inmildsteel

lSpindlesealedtoIP64standard

lModularoutputspindles

AFDE400 0.44 724 100 11.4

AFDE400/ AFDE410 electric drive

SPEED 330,550,900,1200,1450,1750,2350,2850,3750,4600,5250,8000,10000

AFDE410 1.00 724 100 12.4

SPEED 330,550,900,1200,1450,1750,2350,2850,3750,4600,5250,8000

l3powerratingstogiveoptimumpower/thrustcombination

lHeavydutybeltsandpulleydrivewithintegralbelttensioner

lCapacityupto12mm(½”)inmildsteel

lSpindlesealedtoIP64standard

lModularoutputspindles

AFDE600/ AFDE610/ AFDE620 electric drive

SPEED 330,550,900,1200,1450,1750,2350,2850,3750,4600,5250

TOOLTYPE POWER THRUST STROKE WEIGHT

HP N mm kg

lHeavydutydrillunit

lBasemountedwithcrosskeylocation

lCompactdesign

lCapacityupto20mm(3/4”)inmildsteel

lHydraulicfeedoptionavailableuponrequesttoprovideupto7400N(1660lbf)of thrust

AFDE700/ AFDE710 electric drive

SPEED 140,280,460,950,1400,1900,2850,4750

AFDE700 2.00 2670 127 63

AFDE710 2.95 2670 127 63

lComprehensiverangeoftappingtools

lTapping gearboxes feature push-pull drive which automatically reverses when the tool

returns(exceptAFDE700)

lCapacityupto22mm(3/4”)inaluminium,16mm(5/8”)inmildsteel

Tapping Electric Drive — AFDE tappers

Tapping Pneumatic Drive — AFDE / AFT tappers

TOOLTYPE SPEED POWER TORQUE STROKE WEIGHT

rpm HP Nm mm kg

AFDE200-850 850 0.34 2.4 90 11.1

AFDE200-1200 1200 0.34 1.8 90 11.1

AFDE400-330 330 0.44 8.6 100 12.8

AFDE400-550 550 0.44 5.2 100 12.8

AFDE400-900 900 0.44 3.2 100 12.8

AFDE400-1200 1200 0.44 2.4 100 12.8

AFDE410-330 330 1.00 19.6 100 13.8

AFDE410-550 550 1.00 11.8 100 13.8

AFDE410-900 900 1.00 7.2 100 13.8

AFDE410-1200 1200 1.00 5.4 100 13.8

AFDE600-330 330 0.44 8.6 100 20.1

AFDE600-550 550 0.44 5.2 100 20.1

AFDE600-900 900 0.44 3.2 100 20.1

AFDE600-1200 1200 0.44 2.4 100 20.1

AFDE610-330 330 1.00 19.6 100 21.1

AFDE610-550 550 1.00 11.8 100 21.1

AFDE610-900 900 1.00 7.2 100 21.1

AFDE610-1200 1200 1.00 5.4 100 21.1

AFDE700-140 140 2.00 92 127 63

AFDE700-280 280 2.00 46 127 63

AFDE700-460 460 2.00 28 127 63

AFDE700-950 950 2.00 13.6 127 63

tapping electric drive with pneumatic feed – push-pull

The following tools require suitable output spindles to fit a tapping head:

AFDE200 K32

AFDE600 B24

AFDE610 B24

TOOLTYPE OUTPUTSPINDLE How to order

Examples:

AFDE200 - 850 - A1 + K32 + 357193(H21)

AFDE400 - 550 - A1 + B7

AFDE610 - 900 - A1 + B24 + 383813(J19)

The following tools require suitable

output spindles to fit a tapping head:

AFD205 K32

AFD215 K32

TOOLTYPE OUTPUTSPINDLE

How to order

Examples:

AFD205 - 650 - A1 + K32 + 357193(H21)

AFD215 - 1000 - A6 + K32 + 357193(H21)

AFD415 - 790 - A1 + B7

AFT60 - 700

tapping pneumatic drive and feed – push-pull

AFD205-650 650 0.30 4.3 50 4.5

AFD205-1000 1000 0.30 2.8 50 4.5

AFD215-650 650 0.30 4.3 90 4.8

AFD215-1000 1000 0.30 2.8 90 4.8

AFD415-490 490 0.51 9.9 100 6.6

AFD415-790 790 0.51 6.1 100 6.6

AFD415-1250 1250 0.51 3.9 100 6.6

AFT60-550 550 0.70 12.1 95 11.9

AFT60-700 700 0.70 9.5 95 11.9

TOOLTYPE SPEED POWER TORQUE STROKE WEIGHT

rpm HP Nm mm kg

AFDE200

AFDE400/410

AFDE600/610

AFD205/215

AFD415

AFT60

lCompacttappingunits

lTapping gearboxes feature push-pull drive which automatically reverses when the tool

returns

lCapacityupto12mm(1/2”)inaluminium,8mm(5/16”)inmildsteel

AFTE480-180 180 1.00 35.8 60 26.5

AFTE480-330 330 1.00 19.5 60 26.5

AFTE480-550 550 1.00 11.7 60 26.5

AFTE480-900 900 1.00 7.2 60 26.5

AFTE480-1200 1200 1.00 5.4 60 26.5

AFTE480-1450 1450 1.00 4.4 60 26.5

REPLACEMENT ORDERING THREADSIZE/

LEADSCREW/ CODE PITCH

NUTONLY

part no.

350923 L23 0BA

350933 L24 1BA

350943 L25 2BA

350953 L26 3BA

350963 L27 4BA

350973 L28 5BA

350983 L29 6BA

REPLACEMENT ORDERING THREADSIZE/

LEADSCREW/ CODE PITCH

NUTONLY

380373 L34 0.25

369933 L33 0.30

369923 L32 0.35

359303 L31 0.40

359293 L30 0.45

350713 L1 0.50

350723 L2 0.60

350733 L3 0.70

350743 L4 0.75

350753 L5 0.80

350763 L6 1.00

part no.

402723 L38 80TPI

391533 L36 64TPI

391543 L37 56TPI

390333 L35 48TPI

350803 L10 40TPI

350813 L11 36TPI

350823 L12 32TPI

350833 L13 28TPI

350843 L14 26TPI

350853 L15 24TPI

350993 L22 1/8”NPT(27TPI)

SHAPE REPLACEMENT ORDERING THREADSIZE/

LEADSCREW/ CODE PITCH

NUTONLY

leadscrew / nut assemblies AFTE270

lLightdutyhighspeedleadscrewtappers

lFeatures0.18kW(0.24HP)brakemotor

lSupplied fitted with proximity switches for depth,

datumand‘nohole’sensing,PNPorNPN

lQuick release interchangeable leadscrew and nut

assembly

lCapacityupto6mm(1/4”)inaluminium,3mm(1/8”)in

mildsteeldependingonthreadform

Tapping Leadscrew AFTE270 leadscrew

TOOLTYPE SPEED POWER TORQUE STROKE WEIGHT

rpm HP Nm mm kg

AFTE270-1100 1100 0.24 1.4 60 12

AFTE270-1300 1300 0.24 1.1 60 12

AFTE270-1850 1850 0.24 0.9 60 12

AFTE270-2350 2350 0.24 0.7 60 12

AFTE270-2950 2950 0.24 0.6 60 12

Proximity switches

included with tool.

Control Blocks : A7 – PNP Switches, A8 – NPN Switches

lHigh power brake motors with options of 0.38kW

(0.50HP)or0.75kW(1.00HP)

lSupplied fitted with proximity switches for depth,

datumand‘nohole’sensing,PNPorNPN

lQuick release interchangeable leadscrew and nut

assembly

lCapacityupto10mm(3/8”)inmildsteel,16mm(5/8”)

inaluminiumdependingonthreadform

AFTE470 / AFTE480 leadscrew

380373 L34 0.25

369933 L33 0.30

369923 L32 0.35

359303 L31 0.40

359293 L30 0.45

350713 L1 0.50

350723 L2 0.60

350733 L3 0.70

350743 L4 0.75

350753 L5 0.80

350763 L6 1.00

350773 L7 1.25

350783 L8 1.50

350793 L9 1.75

part no.

402723 L38 80TPI

391533 L36 64TPI

391543 L37 56TPI

390333 L35 48TPI

350803 L10 40TPI

350813 L11 36TPI

SHAPE REPLACEMENT ORDERING THREADSIZE/

LEADSCREW/ CODE PITCH

NUTONLY

leadscrew / nut assemblies AFTE470 / 480

350823 L12 32TPI

350833 L13 28TPI

350843 L14 26TPI

350853 L15 24TPI

350863 L16 22TPI

350873 L17 20TPI

350883 L18 19TPI

350893 L19 18TPI

350903 L20 16TPI

350913 L21 14TPI

402793 L39 12TPI

part no.

350923 L23 0BA

350933 L24 1BA

350943 L25 2BA

350953 L26 3BA

350963 L27 4BA

350973 L28 5BA

350983 L29 6BA

350993 L22 1/8”NPT(27TPI)

Control Blocks

A7 – PNP Switches

A8 – NPN Switches

AFTE470-180 180 0.50 17.9 60 25

AFTE470-330 330 0.50 9.8 60 25

AFTE470-550 550 0.50 5.9 60 25

AFTE470-900 900 0.50 3.6 60 25

AFTE470-1200 1200 0.50 2.7 60 25

AFTE470-1450 1450 0.50 2.2 60 25

AFTE470

AFTE480

Proximity SensorProximity Sensor

Leadscrew

Nut

Leadscrew

Nut

LeadscrewLeadscrew

Quick release

Leadscrew and

Nut Assembly

Quick release

Leadscrew and

Nut Assembly

Proximity SensorProximity Sensor

Leadscrew

Nut

Leadscrew

Nut

LeadscrewLeadscrew

Quick release

Leadscrew and

Nut Assembly

Quick release

Leadscrew and

Nut Assembly

Control Blocks and Interfaces

Control Blocks

A1 Full Feature Control Block

Part No. 436313 A6 Simple Control Block

Part No. 103862

Electrical Interfaces (not included with control blocks)

C10 Part No. 438223

Comprises :

2 x M8 Proximity Switches PNP (NO)

2 x Plug-in Cables

2 x Solenoid Valves (NC)

C11 Part No. 438233

Comprises :

2 x M8 Proximity Switches PNP (NO)

2 x Plug-in Cables

1 x Solenoid Valve (NC)

1 x Solenoid Valve (NO)

C12 Part No. 438243

Comprises :

2 x M8 Proximity Switches NPN (NO)

2 x Plug-in Cables

2 x Solenoid Valve (NC)

C3 Part No. 104002

Comprises :

2 x M8 Proximity Switches PNP (NO)

2 x Plug-in Cables

C5 Part No. 104842

Comprises :

2 x M8 Proximity Switches NPN (NO)

2 x Plug-in Cables

Solenoid Valves

ALL 24V DC

NC – Valve normally closed

NO – Valve normally open

Proximity Switches

All 10-30V DC

NC – Normally closed

NO – Normally open

AFD60 / AFT60 Control Block (Supplied fitted)

Electrical Inputs and Outputs

24VD.C. Switched Red

OV.Common Black

24VD.C. Switched Green

Switch Yellow

Switch Common White

Switch Blue

Air connection as above

except M port which is

negative at datum.

To invert signal use kit

Part No. 104822 Electrical Interface

Part No. 79532

24V DC

Comprises:

2 metre cable Adaptor

and O ring Interface block

Air Connections

RAirReturnPort–Connectstobreatherportinnoseoftooltoprovide

extraretractcapabilitywithheavyfrontendattachments(1/8”BSP)

ST StartButton–Formanualoperationandset-up

1RemoteStartSignalPortPulse(M5)

SP ManualStopButton–InterruptscycleandreturnsAFDtodatum

PRemote Stop Signal Port – Requires external signal pulse for

returningtheunittodatumrestposition(M5)

OAirinlet(1/4”BSPor1/4”NPT)

MWork Cycle Complete Port – Used for sequence control with other

AFD’sclamps,indextables,etc(positiveatdatumposition)(M5)

ODepthStopSignalPort–Usedwithexternalcircuitssuchasdwellor

pecking(1/8”BSP)

Retractrateadjustmentcontrol

Advancerateadjustmentcontrol

Feedrateadjustmentcontrol

FFeedport(1/8”BSP)

RN Returnport(1/8”BSP)

ElectricalConnections

S1 Startsolenoid

S2 Stopsolenoid

SW1 Datumreturn(M8x1.00)

SW2 Depthposition(M8x1.00)

lInterchangeablemodularoutputspindles

lPrecisionoptionforcollettypes,R2andR36

Usedwhen holedepth isfivetimesholediameter.Helpsclearchips,avoidsoverheatingand bit

breakage.Holeaccuracyisimproved.ForusewithFullFeatureControlBlock.

peck feed control

25mm(1”)stroke 92282

50mm(2”)stroke 92292

75mm(3”)stroke 92302

Minimises burring on breakthrough. Constant feed maintained in all operating conditions.

Hydraulicfluidsealedforlife.

AFD Control Options adjustable feed control unit

2.3 544 0.73 25 199 30.1 91942

2.3 544 0.73 50 276 55.5 91952

2.3 544 0.73 75 352 80.9 91962

4.1 357 0.45 102 417 106 104452

4.1 357 0.45 127 474 132 104462

MIN.PLUNGER MAX.LOAD MINIMUMFEEDRATE MAX.STROKE A B PARTNO.

OPERATINGLOAD AT2230N(500LBS)LOAD

kg kg mm mm mm mm

Used to dwell drill at bottom of stroke. Can be used to spot face, blind hole polish, friction weld

plasticcomponentsandspinrivet.ForusewithFullFeatureControlBlock.

dwell control

DwellControlUnitComplete 92372

DwellforAFD60 78482

—

skip feed control

SkipDrilling–customH.C.U.’savailableonrequest.

Skip control ensures minimum cycle times without

breakthrough burrs when drilling tubes, pocketed

castings etc, with two controlled feed movements

linkedbyadistanceoffasttravel.

InformationRequired

1. Depthoffirstcut

2. Depthofskip

3. Depthofsecondcut

4. Drillpointanlge

AFD205 / AFD215, AFDE200, AFTE270

Output Spindles

HighSpeedOutput K42 CollectChuckcanbefittedtoanyAFDE200 375263 <5250rpm

Spindle tostepupspeedby4.28:1.

Note:Maxallowablespeed 27000rpm.

FUNCTION ORDER FEATURES PART NO. RECOMMENDED

CODE SPEED RANGE

CollectChuck K2 Seerangeofcollets. 357183 <18800rpm

No.1JacobsTaper K32 No.1JacobsTaperandforusewithchucksor. 382213 <9600rpm

OutputSpindle multispindleheads

TappingHead H21 4.5-8.0MM(3/16”-5/16”)capacity. 357193 <1200rpm

OutputSpindle

25.5mm (1”)

FUNCTION ORDER CODE DESCRIPTION PART NO.

Standard machine taper.

Adapts to numerous standard machining

heads and equipment.

Tooling spindles for ‘automotive’ preset

tooling.

Tooling spindles for ‘automotive’ preset

tooling.

Accepts straight shank drills up to

20mm diameter (7/8”)

T34

T33

ISO30 output taper, DIN 2080

Preset tooling spindle to DIN 55O58

Accepts tooling to DIN 6327

28m diameter, 85mm (3.25”) deep

PresettoolingspindletoT.M.Smithstandard

1 ”diameter,3.3”(84mm)deep

/16

ER32colletoutputspindle(seecollets)

Maximumdrilldepth48mm(1.89”)

362443

362453

373333

362463

Drive spindle for use with multi-head

or angle head. T35 Driveadaptorformulti-headsoranglehead 373343

AFD415, AFDE400 / 410, AFDE600 / 610 / 620, AFTE470 / 480

Output Spindles

FUNCTION ORDER FEATURES PART NO. RECOMMENDED

CODE SPEED RANGE

10mm(3/8”)key

AdjustableChuck B1 PartNo.Includeschuckkey 327723 <9600

OutputSpindle

Upto7mm(0.276”)colletcapacity(SeeColletRange)

B2 StandardOutputAssembly 326573

R2 PrecisionOutputAssembly 384113

Integral Collet Chuck

Output Spindle <1800

Upto16mm(0.63”)colletcapacity(SeeColletRange)

R36 PrecisionOutputAssembly 389273

Large Integral Collet

Chuck Output Spindle <1800

B24 No.2JacobsTaper A=30(1.18”) 326593

B32 No.1JacobsTaper A=24.1(0.95”) 355263

B16 B16TaperOutput A=34.8(1.37”) 368163

Taper Output Spindle

and for use with

chucks and multi

spindle heads

<9600

B7 3.5-6.5mm(9/64”-1/4”)capacity 92362

B8 4.5-8mm(3/16”-5/16”)capacity 92892

AFD415, AFDE400

410 Tapping Head

Output Spindle <1450

B33 StandardOutputAssembly 356373

ØAØB C D

ins ins ins ins

5/8" 1 2.62 2.85

Preset Tooling

TMS Standard

Output Spindle <5450

AFDE700 / 710

AFDE600/610 4.5-9.5mm(3/16”-3/8”)capacity

TappingHead J19 383813 <1450

ForusewithB24output

OutputSpindle

B3 StandardOutputAssembly 326563

ØAØB C D

mm mm mm mm

16 25 74 79

Preset Tooling

DIN55058

Output Spindle <5450

1/4”fem.hex.drive.Torquerange0.3-11Nm 324903

B5 (2.7-100ins.lbs.)

5/16” fem.hex.drive.Torquerange0.3-11Nm 324913

B6 (2.7-100ins.lbs.)

AFD415, AFDE400

Externally Adjustable

Screwdriver Head

Output Spindle

<2100

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