Chen Hsong CDC-2000 Guía de inicio rápido
CDC-2000 Operational Manual
1. CDC-2000 COMPUTER PANEL OVERVIEW-------------------------------------------------1
1.1.COMPUTER PANEL DESCRIPTION-------------------------------------------------------------------------1
1.2. MENITOR QPERATIONAL KEYS---------------------------------------------------------------------------2
1.3. NUMBER OPERATIONAL KEYS-----------------------------------------------------------------------------4
1.4. COMBINED OPERATIONAL KEYS--------------------------------------------------------------------------6
1.5. POWER OPERATIONAL KEYS-------------------------------------------------------------------------------6
1.6. MOTON OPERATIONAL KEYS-------------------------------------------------------------------------------7
1.7. CHART OPERATIONAL KEYS-------------------------------------------------------------------------------7
1.8.FORMING STATUS OPERATIONAL KEYS------------------------------------------------------------------12
2. COMPUTER CHART OVERVIEW-------------------------------------------------------------------13
2.1. SYSTEM INITIAL CHART-----------------------------------------------------------------------------------13
2.2. MANUAL OPERATION SETTINTG--------------------------------------------------------------------------14
2.3. AUTO PERATION SETTING---------------------------------------------------------------------------------15
2.4. MONITOR TIME CHART------------------------------------------------------------------------------------17
2.5. SET UP FOR BOOSTER CYLINDER MOLD CLOSING AND OPENING-----------------------------------19
2.6. SETUP FOR HIGH PRESSURE CYLINDER AND SPLIT NUTS--------------------------------------------32
2.7. EJECTOR SETUP--------------------------------------------------------------------------------------------38
2.8. SORE PULL SETUP------------------------------------------------------------------------------------------41
2.9. UNSCREW SETUP-------------------------------------------------------------------------------------------44
2.10. AIR - BLOW SETUP ---------------------------------------------------------------------------------------48
2.11. MOLD THICKNESS AND CLAMPING FORCE SETUP---------------------------------------------------49
2.12. LUBRICATION SETUP-------------------------------------------------------------------------------------57
2.13. INJECTION SETUP----------------------------------------------------------------------------------------58
2.14. PLASTICIZING AND FEEDING SETUP------------------------------------------------------------------62
2.15. INJECTION CARRIAGE SETUP--------------------------------------------------------------------------65
2.16. SPEED AND PRESSURE CURVE--------------------------------------------------------------------------66
2.17. THEORETICAL INJECTION VOLUME CURVE----------------------------------------------------------67
2.18. THEORETICAL INJECTION SPEED CURVE-------------------------------------------------------------68
2.19. THEORETICAL INJECTION PRESSURE CURVE--------------------------------------------------------69
2.20. PROMPT SETTING CHART-------------------------------------------------------------------------------70
2.21. TEMPERATURE SETUP-----------------------------------------------------------------------------------73
2.22. TEMPERATURE SETTING CHART-----------------------------------------------------------------------75
2.23. TEMPERATURE TIMING SETUP-------------------------------------------------------------------------76
2.24. TEMPERATURE CURVE OF T1---------------------------------------------------------------------------77
2.25. TEMPERATURE CURVE OF T2---------------------------------------------------------------------------78
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CDC-2000 Operational Manual
2.26. TEMPERATURE CURVE OF T3---------------------------------------------------------------------------79
2.27. TEMPERATURE CURVE OF T4---------------------------------------------------------------------------80
2.28. TEMPERATURE CURVE OF T5---------------------------------------------------------------------------81
2.29. TEMPERATURE CURVE OF ------------------------------------------------------------------------------82
2.30. TEMPERATURE CURVE OF TC--------------------------------------------------------------------------83
2.31. MOULD NUMBER SETTING-------------------------------------------------------------------------------84
2.32.SPARE COUNTER SETUP-----------------------------------------------------------------------------------88
2.33.QUALITY RECORD CHART--------------------------------------------------------------------------------90
2.34.SPC DISPLAY CHART---------------------------------------------------------------------------------------92
2.35.QUALITY CURVE DISPLAY CHART-----------------------------------------------------------------------93
2.36.PROGRAM MONITORING---------------------------------------------------------------------------------94
2.37.RELAY MONITORING--------------------------------------------------------------------------------------95
2.38.INPUT NODE MONITORING OF COMPUTER-------------------------------------------------------------99
2.39.OUTPUT NODE MONITORING----------------------------------------------------------------------------111
2.40.FUNCTION SELECTION SETUP--------------------------------------------------------------------------123
2.41.SPARE SPEED AND PRESSURE SETUP------------------------------------------------------------------127
2.42.SPARE COUNTER SETUP---------------------------------------------------------------------------------133
2.43.SPARE TIMER UNIT DESCRIPTION---------------------------------------------------------------------137
2.44.RECORED CHART OF BREAKDOWN--------------------------------------------------------------------141
2.45.RESTORING OPERATIONAL CHART OF OPTICAL METEN-------------------------------------------143
2.46.PERIPHERAL AND CIPHER SETTING CHART----------------------------------------------------------145
2.47.DISPLAY CHART OF PRODUCTIVE INFORMATION---------------------------------------------------147
2.48.RECORD CHART OF PARAMETRIC VARIATION-------------------------------------------------------148
3 . ALARM INFORMATION OVERVIEW-------------------------------------------------------------151
3.1."001 EXCHANGE THE BATTERY OF COMPUTER UPS"-----------------------------------------------151
3.2."003 CHECK SPLIT NUTS' POSITION"------------------------------------------------------------------151
3.3."004 ERROR OF THE GEARING POSITION"------------------------------------------------------------151
3.4."006 ERROR FOR THE FEEDING OF EJECTOR"-------------------------------------------------------151
3.5."009 TEMPERATURE IS BELOW THE SETTING VALUE"----------------------------------------------152
3.6."013 LARGE CYLINDER EXCEEDS THE DISTANCE-------------------------------------------------153
3.7."014 THE VOLUME OF LUBRICATIVE TANK IS TOO LOW"------------------------------------------153
3.8."015 CLAMPING DISTANCE DOES NOT STOP"--------------------------------------------------------154
3.9."017 THE CLAMPING MOTOR EXCEEDS ITS LOAD'S LIMITATION"-------------------------------154
3.10."018 THE BACKWARD SAFE DOORS DON'T YET BE CLOSED"------------------------------------154
3.11."019 THE FORWARD SAFE DOORS DON'T YET BE CLOSED"--------------------------------------154
3.12."020 LIMIT SWITCH ERROR OF EJECTOR FEEDING"---------------------------------------------154
3.13."021 ADJUSTING MOULD EXCEEDS THE MINIMUM SIZE"---------------------------------------155
3.14."022 ADJUSTING MOULD EXCEEDS THE MAXIMUM SIZE''--------------------------------------155
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CDC-2000 Operational Manual
3.15."023 ERROR OF COUNTER SWITCH FOR ADJUSTING MOULD"---------------------------------155
3.16."027 TURN OFF THE POWER TO RESTART"----------------------------------------------------------155
3.17."028 THE MOTOR OF PUMP EXCEEDS THE LOAD"-------------------------------------------------156
3.18."029 NOT BE NORMAL FOR MOTOR STARTING"----------------------------------------------------156
3.19."031 TEMPERATURE OF CYCOIC OIL IS TOO LOW "-----------------------------------------------156
3.20."035 BAD VOLUMES OF PRODUCTION ARE TOO HIGH"-------------------------------------------156
3.21."036 CHECK CORE PULL 2 THROUGH THE LIMIT SWITCH"--------------------------------------157
3.22."037 CHECK LIMIT SWITCH OF LARGE CYLINDER"---------------------------------------------158
3.23."038 MOVING DISTANCE’S ERROR OF LARGE CYLINDER"-------------------------------------158
3.24."039 CHECK LIMIT SWITCH OF UNSCREW"---------------------------------------------------------159
3.25."041 PRODUCTS ARE REACHED THE SETTING"-----------------------------------------------------160
3.26."042 CHECK LIMIT SWITCH OF CLAMPING MOULD"-----------------------------------------------161
3.27."043 CHECK LIMIT SWITCH OF CORE PULL 1 "-----------------------------------------------------161
3.28."044 CHECK LIMIT SWITCH OF ROTATIONAL PLATE"---------------------------------------------162
3.29."046 ROBOTIC ARM DOES NOT COME BACK INITIAL POSITION"---------------------------------162
3.30."047 CHECK THE OBTAINED PRODUCT BY ROBOTIC ARM"---------------------------------------163
3.31."048 ERROR FOR THE PRODUCT CONFIRMATION SIGNAL"---------------------------------------163
3.32."049 THE SENSOR OF ELECTRONIC EYE IS COVERED"--------------------------------------------164
3.33."050 THE CLAMPING DESTANCE HAS STOPPED"---------------------------------------------------164
3.34."051 THE OPENING MOULD HAS STOPPED"---------------------------------------------------------165
3.35."052 THE OPENING MOULD JAS NOT YET STOPPED"----------------------------------------------165
3.36."053 THE DISTANCE OF EJECTOR HAS STOPPED"--------------------------------------------------165
3.37."054 THE BACKWARD DISTANCE OF EJECTOR HAS STOPPED"-----------------------------------165
3.38."055 THE DISTANCE OF PLASTICIZING HAS STOPPED"--------------------------------------------165
3.39."056 THE UNSCREW HAS STOPPED"------------------------------------------------------------------165
3.40."057 CHECK THE LIMIT SWITCH FOR NOZZLE ADVANCE"----------------------------------------165
3.41."058 THE SAFE COVER OF NOZZLE HAS NOT YET CLOSED"---------------------------------------166
3.42."059 THE NOZZLE IS OPPILATED"---------------------------------------------------------------------166
3.43."060 THE PLASTICIZING VOLUME IS NOT ENOUGH OR TOO MUCH"-----------------------------167
3.44."061 NOT NORMAL CHECKING FOR SAFE DOOR"---------------------------------------------------167
3.45."065 THE HOPPER IS NULL OR OPPILATED"---------------------------------------------------------167
3.46."066 THE PRODUCTS ARE REACHED THE SETTING"-----------------------------------------------168
3.47."067 THE BAD PRODUCTS ARE TOO MANY"---------------------------------------------------------168
3.48."068 THE CYCLIC TIME IS TOO LONG"--------------------------------------------------------------169
3.49."071 LUBRICATION"------------------------------------------------------------------------------------170
3.50."072 CLEAN THE MOULD"-----------------------------------------------------------------------------171
3.51."079 ERROR OF EJECTOR ADVANCE"----------------------------------------------------------------172
3.52."080 RESTART THE SAFE DOOR"----------------------------------------------------------------------174
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CDC-2000 Operational Manual
IV
3.53."090 TEMPERATURE SENSOR BREAKDOWN AT SECTOR 1"---------------------------------------174
3.54."091 TEMPERATURE SENSOR BREAKDOWN AT SECTOR 2"----------------------------------------174
3.55."092 TEMPERATURE SENSOR BREAKDOWN AT SECTOR 3"----------------------------------------174
3.56."093 TEMPERATURE SENSOR BREAKDOWN AT SECTOR 4"----------------------------------------174
3.57."094 TEMPERATURE SENSOR BREAKDOWN AT SECTOR 5"----------------------------------------174
3.58."095 TEMPERATURE SENSOR BREAKDOWN AT SECTOR 6"----------------------------------------175
3.69."096 TEMPERATURE SENSOR BREAKDOWN FOR BACKUP"----------------------------------------175
3.60."099 THE OIL TEMPERATURE SENSOR BREAKSOWN"----------------------------------------------175
3.61."100 THE PRACTICAL TEMPERATURE IS TOO LOW AT SECTOR 1"-------------------------------175
3.62."101 THE PRACTICAL TEMPERATURE IS TOO LOW AT SECTOR 2"-------------------------------176
3.63."102 THE PRACTICAL TEMPERATURE IS TOO LOW AT SECTOR 3"-------------------------------176
3.64. "103 THE PRACTICAL TEMPERATURE IS TOO LOW AT SECTOR 4"------------------------------176
3.65. "104 THE PRACTICAL TEMPERATURE IS TOO LOW AT SECTOR 5"------------------------------177
3.66. "105 THE PRACTICAL TEMPERATURE IS TOO LOW AT SECTOR 6"------------------------------177
3.67. "106 THE PRACTICAL TEMPERATURE IS TOO LOW FOR BACKUP"------------------------------177
3.68. "109 THE OIL PRACTICAL TEMPERATURE IS TOO LOW"------------------------------------------177
3.69."110 THE PRATICAL TEMPERATURE IS TOO HIGH AT SECTOR 1"--------------------------------177
3.70."111 THE PRATICAL TEMPERATURE IS TOO HIGH AT SECTOR 2"--------------------------------178
3.71."112 THE PRATICAL TEMPERATURE IS TOO HIGH AT SECTOR 3"--------------------------------178
3.72."113 THE PRATICAL TEMPERATURE IS TOO HIGH AT SECTOR 4"--------------------------------178
3.73."114 THE PRATICAL TEMPERATURE IS TOO HIGH AT SECTOR 5"--------------------------------179
3.74."115 THE PRATICAL TEMPERATURE IS TOO HIGH AT SECTOR 6"--------------------------------179
3.75."116 THE PRATICAL TEMPERATURE IS TOO HIGH FOR BACKUP"--------------------------------179
3.76."118 THE IOL TEMPERATURE IS TOO HIGH"--------------------------------------------------------179
3.77."119 BARREL TEMPERATURE OS MAINTAINED"----------------------------------------------------179
3.78 ALARM VOICE OUTPUT DESCRIPTION----------------------------------------------------------------180
4. SELECTING OPERATIONAL DESCRIPTION--------------------------------------------------183
4.1. THE CONTROL BY COMBINED INJECTION MACHINE AND ROBOTIC ARM------------------------183
4.2. THE SELECTION OF INJECTION MODE 1---------------------------------------------------------------184
4.3. THE FUNCTION OF OPTIC METER TO VIBRATE-------------------------------------------------------185
4.4. THE APPLICATION OF PRINTER-------------------------------------------------------------------------188
CDC-2000 操作手冊 Operational Manual
1. CDC-2000 Controller Panel Overview
1.1. Controller Panel Description:
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CDC-2000 操作手冊 Operational Manual
1.2. Manually Operational Keys:
1) In manual mode, Operational keys can accomplish a particular task of the whole
cycle. The process of the operational cycle is shown below:
Clamp Inj.Carri.F
Injec.
Inj.Carri.B
Plastic
Screw Dec.
Eject. Fw
M.Op.
Eject.Bw
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CDC-2000 操作手冊 Operational Manual
The functions of the manually operational keys are shown below:
:Mode open.
: Mode close.
: Ejector backward.
: Ejector forward.
: In manual mode, when pulling core is set on Menu (06),this button
can move the core 1 backward manually.
: In manual mode, when pulling core is set on Menu (06), this button
can move the core 1 forward manually.
: 1. In manual mode, when mould screw is set on Menu (07), this button
can move the screw forward manually.
2. In manual mode, when mould thickness is set on Menu (09), this
button can adjust the platen backward manually.
3. In manual mode, when pulling core is set on Menu (06), this button
can move the core 2 forward manually.
: 1. In manual mode, when mould screw is set on Menu (07), this button
can move the screw backward manually.
2. In manual mode, when mould thickness is set on Menu (09), this
button can adjust the platen forward manually.
3. In manual mode, when pulling core is set on Menu (06), this button
can move the core 2 backward manually.
: Auto adjustment of mold thickness (Not used now).
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CDC-2000 操作手冊 Operational Manual
: Safety door open (Not used now).
: Safety door close (Not used now).
: Injection carriage forward.
: Injection carriage backward.
: Injection.
: Plasticizing.
: Screw decompression.
1.3. Number Operational Keys:
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CDC-2000 操作手冊 Operational Manual
Operational functions are shown below:
: Number “0” or blank space.
: Number “1” or alphabets “S”,”T”,”U”.
: Number “2” or alphabets “V”,”W”,”X”.
: Number “3” or alphabets “Y”,”Z”,”_”.
: Number “4” or alphabets “J”,”K”,”L”.
: Number “5” or alphabets “M”,”N”,”O”.
: Number “6” or alphabets “P”,”Q”,”R”.
: Number “7” or alphabets “A”,”B”,”C”.
: Number “8” or alphabets “D”,”E”,”F”.
: Number “9” or alphabets “G”,”H”,”I”.
: Cursor upward.
: Cursor downward.
: Cursor to left.
: Cursor to right.
The parametric setting value can be changed if the bottom is yellow.
: Function selection, “open” or “close” or increased by “+1”.
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CDC-2000 操作手冊 Operational Manual
: Function selection, “open” or “close” or decreased by “-1”.
: 1.Auto calculation.
2.This button is used to call the Memorial Display when no cursor appears.
: Confirmation of right digit input.
: Cancellation of wrong digit input.
: Reconfirmation of data input.
1.4. Combined Operational Keys :
+ : Memorize the current Menu.
+ : When the pressure and speed curves are on screen, press this
button to display standard display curve. Referred to Menu (48)
of 2.15.
+ : Back up 1.
+ : Back up 2.
+ : Back up 3.
+ : Back up 4.
+ : Print the current Menu, don’t use it when no printer. Otherwise,
The CDC-2000 will stop to work.
1.5. Power Operational Keys:
1) To Push the E-stop to turn off the power of the Controller; to rotate the
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