Chemical Concepts KDM110 Manual de usuario

Ventilated Facades Under-mount Sink Anchor

Panel and Ceiling Hanging Faucet Hole Drilling

KEEP-NUT™

KDM110

SKU NUMBER

CCH-KN-KDM110

Chemical Concepts | 410 Pike Road, Huntingdon Valley, PA 19006 | Made in USA

www.chemical-concepts.com | 800.220.1966 | sales@chemical-concepts.com

DRILLING

MACHINE

MANUAL

KEEP-NUT™ 5 x 8_Drill Manual AV.indd 1 9/17/19 2:01 PM

• 2 •

Chemical Concepts | 410 Pike Road, Huntingdon Valley, PA 19006 | Made in USA

www.chemical-concepts.com | 800.220.1966 | sales@chemical-concepts.com

KEEP-NUT™

DRILLING MACHINE MANUAL

TABLE OF CONTENTS

PRODUCT INFORMATION ............................................................................................3

PART DRAWING ...............................................................................................................5

OVERVIEW .....................................................................................................................7-9

SPECIFICATIONS ......................................................................................................................... 7

EQUIPMENT INCLUDED ............................................................................................................ 7

SPECIAL FEATURES ................................................................................................................... 7

AIR PRESSURE AND VOLUME ............................................................................................... 8

TOOL SET-UP INFORMATION ................................................................................................. 8

DRILL BITS ..................................................................................................................................... 9

TROUBLE SHOOTING ..............................................................................................10-11

LOSS OF SUCTION ................................................................................................................... 10

INSUFFICIENT SUCTION ......................................................................................................... 11

HOLE DIAMETER ........................................................................................................................ 11

AIR-680C INSTRUCTION MANUAL ..................................................................12-27

INTRODUCTION TO AIR-680C ..............................................................................................13

ABOUT THE SYMBOLS .............................................................................................................13

SAFETY INSTRUCTIONS FOR POWER TOOLS ........................................................ 13-15

DECLARATION ............................................................................................................................16

AIR-680C OVERVIEW ...............................................................................................................17

SPECIFICATIONS ........................................................................................................................ 17

EQUIPMENT INCLUDED ...........................................................................................................18

OPTIONAL ACCESSORIES ......................................................................................................18

SPECIAL FEATURES ..................................................................................................................18

TOOL SET-UP INFORMATION ................................................................................................18

CONNECTION FITTINGS ..........................................................................................................19

AIR PRESSURE & VOLUME ....................................................................................................20

RUST PROTECTION ..................................................................................................................20

HOW TO ADD THE RUST INHIBITOR OIL .........................................................................21

SPINDLE SIZE ..............................................................................................................................22

AIR VALVE LEVER .....................................................................................................................22

WATER CONTROL VALVE ...................................................................................................... 22

SILENCER/MUFFLER ...............................................................................................................23

REVERSIBLE SIDE HANDLE ..................................................................................................23

AIR SUPPLY HOSE ASSEMBLY .............................................................................................23

WATER SUPPLY HOSE ASSEMBLY .....................................................................................23

AIR-680C SCHEMATIC ............................................................................................................24

AIR-680C PARTS LIST ...................................................................................................... 25-27

ACCESSORIES AND FACTORY SERVICE ......................................................................... 27

KEEP-NUT™ 5 x 8_Drill Manual AV.indd 2 9/17/19 2:01 PM

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Chemical Concepts | 410 Pike Road, Huntingdon Valley, PA 19006 | Made in USA

www.chemical-concepts.com | 800.220.1966 | sales@chemical-concepts.com

KEEP-NUT™

DRILLING MACHINE MANUAL

Ventilated Facades Under-mount

Sink Anchor

The KDM110 KEEP-NUT™ DRILLING MACHINE from

Chemical Concepts™, is a lightweight, precision tool for drilling

panels and countertops. This machine will enable any operator

to repeatedly and efﬁciently drill holes with the correct dimen-

sions for use with the Keep-nut anchoring system. This machine

can also be used to as a general-purpose, portable drill press for

many otherapplications.

Using an array of compatible bits, the machine can prepare holes

in a variety of hard surfaces including granite, marble, engineered

stone, UHPC, ceramics, glass, and composites. The vacuum-foot

allows secure attachment to rough surfaces including unpolished

granite and textured materials. This water-cooled, pneumatic

machine requires only a single airline and a water feed to operate.

Use with thin-wall core bits to drill faucet holes in record time

without a CNC.

KEEP-NUT™ DRILLING MACHINE works on:

PRODUCT INFORMATION:

• Vacuum-foot for secure attachment

to rough or even vertical surfaces

• Built in depth stop for precise,

repeatable results

• Fast, efﬁcient drilling of anchor holes

for KEEP-NUT™ Anchoring System

• Lightweight and easy to operate

• Water cooled and air-operated

KEEP-NUT™ 5 x 8_Drill Manual AV.indd 3 9/17/19 2:01 PM

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Chemical Concepts | 410 Pike Road, Huntingdon Valley, PA 19006 | Made in USA

www.chemical-concepts.com | 800.220.1966 | sales@chemical-concepts.com

KEEP-NUT™

DRILLING MACHINE MANUAL

KEEP-NUT™ is a press-in self-anchoring insert that provides a

permanent threaded ﬁxing in panels or countertops made of

marble, granite, composites, carbon,

Corian®, HPL, glass and others

hard surface materials.

The KEEP-NUT™ insert is

speciﬁcally developed to

fasten ventilated façades,

wall-coverings, décor,

furniture, under-mount sinks,

as well as a variety of other applications.

The Keep-Nut is made of stainless steel

for durability and performance in exterior applications.

Available in different lengths to ﬁt several different panel

thicknesses, KEEP-NUT™ can be installed quickly by drilling the

material to the correct hole diameter and pressing in the insert.

KEEP-NUT™ inserts have several advantages. The preparation

needed is just a cylindrical hole drilled by CNC or the KDM series

manual tools. In addition, assembly by pressure is quick and easy

and does not require use of adhesives.

PRODUCT USED WITH:

Two Crown

Four Crown

Panel and

Ceiling Hanging

Faucet Hole Drilling

KEEP-NUT™ DRILLING MACHINE works on:

KEEP-NUT™ 5 x 8_Drill Manual AV.indd 4 9/17/19 2:01 PM

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Chemical Concepts | 410 Pike Road, Huntingdon Valley, PA 19006 | Made in USA

www.chemical-concepts.com | 800.220.1966 | sales@chemical-concepts.com

KEEP-NUT™

DRILLING MACHINE MANUAL

INDIVIDUAL PART PHOTOS

PART DRAWING

Use only with

11.8mm ⅝”x 11

diamond bit

Keep-Nut-Alpha-Air-Polisher

KEEP-NUT™ Machine

with accessories

Base with bottom view

(See chart on page 6)

KEEP-NUT™ 5 x 8_Drill Manual AV.indd 5 9/17/19 2:01 PM

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Chemical Concepts | 410 Pike Road, Huntingdon Valley, PA 19006 | Made in USA

www.chemical-concepts.com | 800.220.1966 | sales@chemical-concepts.com

KEEP-NUT™

DRILLING MACHINE MANUAL

KEEP-NUT™ Machine

ITEM NO. DESCRIPTION QTY.

1 Cam Follower 2

2 Thread Insert 1/4” - 20 to 7/16” - 14 4

3 Thread Insert 5/16” - 18 to 1/2” - 13 3

4 FHCS #10-24 x 2” 4

5 FCHS 1/4” - 20 x 3/4” 2

6 BHCS 1/4” - 20 x 1 1/4” 1

7 Adjustment Screw 1

8 SHSS 5/16” - 18 x 3/8” 2

9 O Ring 1

10 Ceramic Shaft 2

11 Linear Bushing 2

12 Hex Union 1/4” to 1/4” NPT 1

13 Venturi Valve 1

14 Fixture Base 1

15 Clamping Block 1

16 Handle 1

17 Arm 1

18 Arm 1

19 Venturi Block 1

INDIVIDUAL PART PHOTOS

Full

side view

KEEP-NUT™

Machine

front with

11.8mm ⅝” x 11

diamond bit

KEEP-NUT™ 5 x 8_Drill Manual AV.indd 6 9/17/19 2:01 PM

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Chemical Concepts | 410 Pike Road, Huntingdon Valley, PA 19006 | Made in USA

www.chemical-concepts.com | 800.220.1966 | sales@chemical-concepts.com

KEEP-NUT™

DRILLING MACHINE MANUAL

Speciﬁcations

Air Pressure..................................................85 PSI

Air Consumption.....................................16 CFM

Weight........................................................4.84 lbs

OVERVIEW:

Special Features

The KDM110 has a number of special features. The unit is

designed to power both the pneumatic drill/polisher and the

vacuum base using a single airline. The Venturi vacuum base

was designed to deliver powerful suction to hold the unit

securely in place even on rough and textured materials such

as the underside of granite and ceramic surfaces in wet or

dry conditions. The vacuum base allows the unit to be

operated in a vertical or horizontal positions, provided

sufﬁcient air pressure and volume is available. The vacuum

base also has a convenient quick release system to allow the

user to quickly reposition the unit without shutting off the

air line. Simply cover the small circular opening located on

the front of the Venturi block (19) with your ﬁnger and the

suction will be temporarily disengaged. The front of the unit

has a slot to accept a wrench allowing the user to change

drill bits without removing the polisher from the base. Simply

slide the included wrench into the slide and engage the

spindle on the Alpha Air-680C. This will prevent the spindle

from rotating. You can then use the appropriate wrench to

attach/remove your drill bit. Lastly the KDM110 has an

integrated depth stop that allows a predetermined depth

to be set for repeatable, accurate drilling.

Equipment Included

Alpha Air680C........................................................................1 pc

Non-coring Drill Bit ( 11.8mm) (CCH-KNBITGRI-11.8MM)...…1 pc

Split Stop Collar (½”)...........................................................1 pc

KEEP-NUT™ 5 x 8_Drill Manual AV.indd 7 9/17/19 2:01 PM

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Chemical Concepts | 410 Pike Road, Huntingdon Valley, PA 19006 | Made in USA

www.chemical-concepts.com | 800.220.1966 | sales@chemical-concepts.com

KEEP-NUT™

DRILLING MACHINE MANUAL

Air Pressure & Volume

The recommended air pressure for this tool is 85 PSI. The most

important factor in running this tool is the volume of air being

supplied to the tool. The volume is the air consumption needed

to run this tool at a constant speed under light downward hand

pressure. The volume is measured in CFM (cubic foot per

minute (ft3/min). You need a minimum of 16 CFM per tool to

power both the tool and the vacuum base effectively.

When choosing a compressor to run an KDM110 we recommend

a rotary screw type with a minimum of a 5 hp motor/15-20 CFM

and a 60-gallon tank, per tool. (I.E. if you want to run four tools,

you will need a compressor with a 20 hp motor capability of

80+ CFM and an 80 to 100-gallon storage tank.) It is also very

important to keep your air cool, dry, and clean, so look for a

compressor with a refrigerated dryer and high-efﬁciency ﬁlter

built in or purchase a separate air dryer and ﬁlter unit rated for

your compressors CFM. Also ensure that the hose feeding the

KDM110 is of sufﬁcient diameter to provide the required volume.

½” Hose is recommended.

Tool Set-up Information

Unpack the tool carefully and study the manual. Set the tool on a

level surface and inspect for damage.

Before use, ensure that the Alpha AIR-680C is securely clamped

into the clamping block (15), using a ⁵/₃₂” Allen wrench. If the

drill is not clamped securely in the clamping block the drill

may come loose during use. Excessive force and/or insufﬁcient

air pressure/volume may also force the polisher from the

clamping block.

OVERVIEW: (cont)

KEEP-NUT™ 5 x 8_Drill Manual AV.indd 8 9/17/19 2:01 PM

• 9 •

Chemical Concepts | 410 Pike Road, Huntingdon Valley, PA 19006 | Made in USA

www.chemical-concepts.com | 800.220.1966 | sales@chemical-concepts.com

KEEP-NUT™

DRILLING MACHINE MANUAL

Drill Bits

This machine is compatible with a variety of ⅝” x 11 threaded

drill bits. Specially designed drill compatible with the Keep-nut

anchoring system are available for this unit. The standard bit

included in the box is recommended for marble, granite, quartzite

and other natural stone surfaces. We recommend specialized bits

for drilling ceramic/porcelain and specialized drill bits for glass.

A variety of core bits are available for this machine as well for

drilling faucet holes and other applications where core-bits are

used. The max drilling depth on this unit is approximately 1¼” (3CM).

See below for a chart showing average drilling time to drill a ¼”

depth hole using the included drill bit.

For optimum drilling of porcelain, sintered and ceramic materials,

a higher RPM tool is recommended. The KDM110 can be used to

drill accurate holes in these surfaces when using a bit designed

for these materials, but drilling times will be considerably longer

compared to granite and marble.

OVERVIEW: (cont)

Marble (Carrara) 4.70

Soft Granite (Terra Bianc) 3.67

Hard Granite (Blue Pearl) 12.25

Quartzite (Taj Mahal) 13.00

Engineered Stone 5.67

Sintered/Porcelain

(Neolith) 53.50

Stone Average Drilling Time;

¼” Depth (seconds)

KEEP-NUT™ 5 x 8_Drill Manual AV.indd 9 9/17/19 2:01 PM

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Chemical Concepts | 410 Pike Road, Huntingdon Valley, PA 19006 | Made in USA

www.chemical-concepts.com | 800.220.1966 | sales@chemical-concepts.com

KEEP-NUT™

DRILLING MACHINE MANUAL

If the unit looses suction and the vacuum is

unable to securely adhere to the surface the

most likely cause is a blockage in the venturi.

Debris can become lodged in the venturi

which prevents the unit from creating enough

suction. To correct this, the venturi needs to be

disassembled and the blockage removed.

Once the obstruction is removed the unit

should return to full functionality.

Follow the steps below:

1. Using a hex key loosen the screws (4) that

secure the venturi block (19), and remove

the venturi block from the base.

2. Using the appropriately sized wrench

remove the ¼” NPT ﬁtting (12) on the

venturi block.

3. Remove the value (13) inside the

Venturi block.

4. Visually inspect for any debris

trapped in the Venturi block; Use a

blow gun to clear out any debris

lodged in the cavity.

5. Reassemble parts as shown in the

parts diagram on page 5 & 6; Check

for proper suction.

LOSS OF

SUCTION:

TROUBLE SHOOTING

Use only with

11.8mm ⅝”x 1 1

diamond bit

SKU NUMBER

CCH-KN-KDM110

KEEP-NUT™ 5 x 8_Drill Manual AV.indd 10 9/17/19 2:01 PM

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